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IM100CZ04-E4

 

  Remove the resin attached to the pressure sensing part (diaphragm 

and its surrounding section) after melting it by applying light heat to 
the side of the pressure sensing part using a burner (Do not let the 
temperature exceed 400 

C). In addition, care should be taken not 

to scratch the pressure sensing block. 
If not, diaphragm damage or resin leakage may result. 

 

3.1.3 Cautions during extruder cooling down 

If the temperature is decreased while resin remains in the

 

extruder 

with the pressure sensor installed, the

 

diaphragm may be depressed 

and deformed by resin

 

contraction, etc. As a result, a measurement 

error or

 

pressure dead-band may occur. If the extruder is

 

cooled 

down, completely remove all the resin remaining

 

in the barrel, or 

remove the sensor.

 

Especially take care for the low pressure sensor, 

as this effect becomes serious. 

 

3.1.4 Dimensions 

CZ-100P- HB 

HC

 

Unit:

 mm 

Measurement range: 0 to 20 MPa, 0 to 35 MPa, 0 to 50 MPa, 0 to 70 MPa, 
 

0 to 100 MPa 

Mounting Hold Dimensions

 42 

 17

 

 21

 

L3 

L2 

L1 

0.2 

 10

 

0.

1

 

0.

2

 

 14

 

 0

 

0.

2

 

L4 

80 

13 10 

103 

 L 

Standard Dimensions 

Fixing screws of sensor finished 
to JIS B grade.   
Finish to allow loose fitting. 

Connector receptacle 
PRC03-23A10-7F 

Hexagon flat 
head bolt 23 

Lead pipe cover 
(SUS304) 

PF3/8 
(JIS B grade) 

Tip pressure   
receiving side: 
Diaphragm  
(SUS630) 

Set screw 

L1

L3 

 

20

 

 

10

.3 

0.

1

 

 

15

.2 

0.

1

 

PF3/8 

L3 L4 

Weight 

30 
30 

HB 
HC 

90 

120 

Approx. 650 g 

Approx. 700 g 

150 
180 


L1 


L2 

Install the sensor so that the 
diaphragm surface does not 
protrude from this surface. 

L2

2

 

Mounting Hold 
Dimensions

 18

 

0.

1

 

0.

2

 

 24

 

0.

1

 

0.

2

 

L2 

20 

80 

13 

133 

 L 

 42 

 17 

 17

 

PF3/4 

(JIS B grade) 

Tip pressure   
receiving side: 
Diaphragm 
(SUS630) 

Lead pipe cover 

(SUS403) 

Hexagon flat 
head bolt 27 

Flat head bolt 14 

Connector receptacle 
PRC03-23A10-7F 

C type snap ring 

CZ-100P-HL 

Unit:

 mm 

Measurement range: 0 to 20 MPa, 0 to 35 MPa, 0 to 50 MPa,

0 to 70 MPa, 0 to 100 MPa 

 
Measurement range: 0 to 5 MPa, 0 to 10 MPa 

(Loose nut type) 

CZ-100P-HL 

(Low pressure loose nut type) 

20 

L3 

120 

L1

 

30 

 18

.3 

0.

1

 

50 

L2

 24

.5 

0.

1

 

PF3/4

Install the sensor so that the 
diaphragm surface does not 
protrude from this surface. 

Fixing screws of sensor finished 
to JIS B grade.   
Finish to allow loose fitting. 

Standard Dimensions 

Weight 

Approx. 0.9 kg

Approx. 1.0 kg

C Approx. 

1.2 

kg

146 

195 

250 

20 

20 

L1 

20 

L2 

110 

45 

L3 

45 

45 

55 

0.2 

L1 

 

 

L3 

120 

20 

Unit:

 mm 

CZ-100P-LLA 

Measurement range*: 0 to 0.5 MPa, 0 to 1 MPa 

 40

 

 17

 

 17 

PF3/4 

(JIS B grade) 

Lead pipe cover 

(SUS403) 

Hexagon flat 
head bolt 23 

Connector receptacle 
PRC03-23A10-7F 

C type snap ring 

Tip pressure   
receiving side: 
Diaphragm 
(SUS630) 

60 

13 

Flat head bolt 

14 

20 

L1 

0.2 

6

113 

 L 

Mounting Hold   
Dimensions 

L2

 18

 

0.

1

 

0.

2

 

 24

 

0.

1

 

0.

2

 

Standard Dimensions 

Approx. 0.9 kg 

Weight 

146 

20 

L1 

L2 

45 

L3 

L1

 

30

 

 18

.3

 

0.

1

 

50 

L2

 24

.5

 

0.

1

 

PF3/4

Install the sensor so that the 
diaphragm surface does not 
protrude from this surface. 

Fixing screws of sensor finished 
to JIS B grade.   
Finish to allow loose fitting. 

* Z-1024 or Z-1024A type: 0 to 1 MPa

Z-1024 or Z-1024A type:

 

 

24

0.2 

 

 

3.1.5 Pressure sensor installation 

1. 

Make sure the mounting hole is correctly machined. If installing 
the pressure sensor into a previously used hole, make sure the 
hole is thoroughly cleaned to remove any plastic residue. 

2. 

Lubricate the threads with a high temperature anti-seize lubricant.  

3. 

Tighten the hexagon nut part with a torque wrench. When tightening  
the pressure sensor, always tighten only the hexagon nut part. 

 Fixed nut type (PF3/8 thread: HB, HC type):  30.0 N

  

[300 kgf

cm] 

 Loose nut type (PF3/4 thread: LL, HL, LLA type): 60.0 N

  

[600 kgf

cm] 

 Fixed nut type (Unified thread: UB, UC type):  30.0 N

  

[300 kgf

cm] 

 

Tighten the pressure sensor to secure it after the 
temperature rises. 

 

Do not tighten any block other than the hexagonal nuts, 
since this may damage the pressure sensor. 

3.2. Output Converter (PCT-300) 

3.2.1 Mounting cautions 

 

 

 

 

 

(1) 

This instrument is intended to be used under the following 
environmental conditions. 

(IEC61010-1)

 

[OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2] 

(2)  Use this instrument within the following environment conditions: 

  Allowable ambient temperature: 

0 to 50 

C

 (32 to 122 

F)

 

  Allowable ambient humidity: 

45 to 85 %RH 

  Installation environment conditions: Indoor use, 

 

Altitude up to 2000 m 

(3)  Avoid the following when selecting the mounting location: 

  Rapid changes in ambient temperature, which may cause 

condensation. 

  Corrosive or inflammable gases. 

  Direct vibration or shock to the mainframe. 

  Water, oil, chemicals, vapor or steam splashes. 

  Excessive dust, salt or iron particles. 

  Excessive induction noise, static electricity, magnetic fields or 

noise. 

  Direct air flow from an air conditioner. 

  Exposure to direct sunlight. 

  Excessive heat accumulation. 

(4) 

Mount this instrument in the panel considering the following 
conditions: 

  Provide adequate ventilation space so that heat does not build up. 

 Do not mount this instrument directly above equipment that 

generates large amount of heat (heaters, transformers, 
semi-conductor functional devices, large-wattage resistors.) 

 If the ambient temperature rises above 50 

C, cool this instrument 

with a forced air fan, cooler, etc. Cooled air should not blow 
directly on this instrument. 

 In order to improve safety and the immunity to withstand noise, 

mount this instrument as far away as possible from high voltage 
equipment, power lines, and rotating machinery. 

High voltage equipment: Do not mount within the same panel. 
Power lines: 

Separate at least 200 mm. 

Rotating machinery: 

Separate as far as possible. 

 For correct functioning mount this instrument in a horizontal 

position. 

 In case this instrument is connected to a supply by means of a 

permanent connection, a switch or circuit-breaker shall be included 
in the installation. This shall be in close proximity to the equipment 
and within easy reach of the operator. It shall be marked as the 
disconnecting device for the equipment. 

 

3.2.2 Dimensions 

30 

92

0.8 

25

 

45 

0.6

 

43

 

パネルカット

(

単位

: mm)

96

48 

12 

100 

91

 

(1

00)

 

 

 

   

 

To prevent electric shock or instrument failure, always 
turn off the power before mounting or removing the 
instrument. 

WARNING 

!

 

(Unit: mm) 

 

Panel cutout
dimensions 

LL 

Summary of Contents for CZ-100P

Page 1: ...wer is turned on again To prevent instrument damage as a result of failure protect the power line and the input output lines from high currents with a suitable overcurrent protection device with adequ...

Page 2: ...Diaphragm section material S SUS630 Standard H HASTELLOY C Optional 3 Diaphragm surface treatment N Standard K CERAMIC Kanigin plate Optional 4 Intrinsically safe N Standard For non explosionproof spe...

Page 3: ...he slanting direction Fig 1 B to the horizontal direction Fig 1 C in this order In this case take measures of 1 and 2 if necessary by checking the sensor outer cylinder surface temperature To the rele...

Page 4: ...llow loose fitting Z 1024 or Z 1024A type 0 to 1 MPa Z 1024 or Z 1024A type 24 0 0 2 3 1 5 Pressure sensor installation 1 Make sure the mounting hole is correctly machined If installing the pressure s...

Page 5: ...maximum available current of 8 A Use the solderless terminal appropriate to the screw size Screw size M3 6 Recommended tightening torque 0 4 N m 4 kgf cm Specified solderless terminals With isolation...

Page 6: ...de of PCT 300 refer to drawing on page 6 to 2 Gain setting for CZ 100P LLA Z 1024A type Set the RATED OUTPUT Rated output mV V value specified on the label of the pressure sensor at Gain setting in th...

Page 7: ...wing correction equation and correction factor e1 e0 1 0 5 S K L 5 e0 Rated output of the resin pressure sensor e1 Rated output after the correction S Conductor nominal cross sectional area mm2 K Corr...

Page 8: ...on is fluctuated Value different from the sensor rated output set to the rated output setter for the PCT 300 The diaphragm deteriorated deformed or damaged The sensor exposed to hot or cold wind Some...

Page 9: ...aphragm deformed or damaged as the push rod pushes the diaphragm from the inside as a result of the deformation of the sensor flange by excessive tightening torque 9 EXPLANATION OF EACH TERMS Term Exp...

Page 10: ...0 5 As the input side of bridge resistance the 350 5 type is also available This type is interchangeable with the 374 10 type Temperature characteristics Maximum diaphragm temperature 400 C Maximum st...

Page 11: ...Linearity Within 0 01 of span Noise Within 0 1 p p of span 0 1 to 10 Hz Response 10 Hz 100 Hz transfer type Factory shipment 10 Hz Power supply 90 to 264 V AC Including power supply voltage variation...

Page 12: ...1995 The fourth edition OCT 2013 IMQ00 HEADQUARTERS 16 6 KUGAHARA 5 CHOME OHTA KU TOKYO 146 8515 JAPAN PHONE 03 3751 9799 81 3 3751 9799 E mail info rkcinst co jp FAX 03 3751 8585 81 3 3751 8585 RKC...

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