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Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M

RJG, Inc.

iii

PRODUCT MANUAL

l

ynx

™ S

hielded

d

ual

-R

elay

O

utput

M

Odule

OR2‑M

TROUBLESHOOTING

COMMON SORTING SETUPS

GOOD OR FAIL‑SAFE SORTING

THREE‑WAY SORTING

SORTING ERRORS AND SOLUTIONS

ROBOT SETTINGS AND TIMING

PINCHED OR STUCK PARTS

EQUIPMENT FAILURES

CUSTOMER SUPPORT

RELATED PRODUCTS

COMPATIBLE PRODUCTS

SHIELDED DUAL‑RELAY OUTPUT MODULE CABLE C‑OR2‑M‑3M

LYNX CABLES CE‑LX5

PROCESS CONTROLLER

SIMILAR PRODUCTS

LYNX SURFACE‑MOUNT DUAL‑RELAY OUTPUT MODULE OR2‑S

LYNX COMMUNICATIONS ADAPTER
DIN/LX‑D 24

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Summary of Contents for Lynx OR2-M

Page 1: ...PRODUCT MANUAL Training and Technology for Injection Molding Lynx Shielded Dual Relay Output Module OR2 M ...

Page 2: ...PRINT DATE 11 11 2019 REVISION NO 1 ...

Page 3: ...odule OR2 M INTRODUCTION DISCLAIMER V PRIVACY V ALERTS V PRODUCT DESCRIPTION APPLICATIONS 1 PROCESS MONITORING AND CONTROL 1 OPERATION 2 PART SORTING OUTPUTS 2 CONTROL OUTPUTS 2 PRODUCTION OUTPUTS 3 INDICATOR OUTPUTS 3 SEQUENCE MODULE OUTPUTS 3 MACHINE SEQUENCE OUTPUTS 4 VALVE GATE OUTPUTS 4 DIMENSIONS 5 CABLE LENGTH 5 ...

Page 4: ...TIONS 8 REQUIREMENTS 8 MOUNTING 8 WIRING 8 CONNECTIONS 9 MAINTENANCE CLEANING 11 REGULAR CLEANING 11 TESTING 11 eDART VERSION 9 XX SOFTWARE 11 eDART VERSION 10 XX SOFTWARE 13 FUSE REPLACEMENT 15 REQUIREMENTS 15 TOOLS 15 INSTRUCTIONS 15 WARRANTY 18 RJG INC STANDARD WARRANTY 18 PRODUCT DISCLAIMER 18 PRODUCT MANUAL Lynx Shielded Dual Relay Output Module OR2 M ...

Page 5: ... SORTING 19 SORTING ERRORS AND SOLUTIONS 20 ROBOT SETTINGS AND TIMING 20 PINCHED OR STUCK PARTS 21 EQUIPMENT FAILURES 21 HUMAN ERROR 21 CUSTOMER SUPPORT 22 RELATED PRODUCTS COMPATIBLE PRODUCTS 23 SHIELDED DUAL RELAY OUTPUT MODULE CABLE C OR2 M 3M 23 LYNX CABLES CE LX5 23 eDART PROCESS CONTROLLER 23 SIMILAR PRODUCTS 24 LYNX SURFACE MOUNT DUAL RELAY OUTPUT MODULE OR2 S 24 LYNX COMMUNICATIONS ADAPTER...

Page 6: ...Lynx Shielded Dual Relay Output Module OR2 M Product Manual iv RJG Inc ...

Page 7: ...ted uses of the material or designs described herein are not to be construed as constituting a license under any RJG Inc patent covering such use or as recommendations for use of such material or designs in the infringement of any patent PRIVACY Designed and developed by RJG Inc Manual design format and structure copyright 2018 RJG Inc content documentation copyright 2018 RJG Inc All rights reserv...

Page 8: ...Lynx Shielded Dual Relay Output Module OR2 M Product Manual vi RJG Inc ...

Page 9: ...rting injection enable or transfer V P APPLICATIONS PROCESS MONITORING AND CONTROL The eDART system requires various inputs from the injection molding machine in order to accurately calculate significant process values for monitoring and control The OR2 M supplies two contact relays from the eDART to the molding machine or robot to output to sorting control production indicator sequence module mac...

Page 10: ...d Reject Control Bad or reject control sends a signal to a robot that the last part made was bad for sorting purposes CONTROL OUTPUTS 1 Injection Enable The OR2 M is often used to provide a signal to the injection molding machine to indicate the machine that injection is enabled The shielded dual relay input module cable C OR2 M 3M is wired to the machine input card which accepts the signal the C ...

Page 11: ...splays the status of a running molding machine from the eDART software to indicate if a process is running within its preset limits The shielded dual relay input module cable C OR2 M 3M is wired to the light indicator tree which accepts the signal the C OR2 M 3M is connected to the OR2 M which collects the signal for use from the eDART 1 Process Good The process good indicator output sends a signa...

Page 12: ...ld Clamped Mold fully open Auxiliary VALVE GATE OUTPUTS The OR2 M is often used to provide a signal to a valve gate to open or close the gate The shielded dual relay output module cable C OR2 M 3M is wired to the valve gate solenoid which accepts the signal the C OR2 M 3M is connected to the OR2 M which collects the signal for use from the eDART In the eDART valve gate software the module is confi...

Page 13: ...Product Manual Lynx Shielded Dual Relay Output Module OR2 M RJG Inc 5 DIMENSIONS CABLE LENGTH The C OR2 M 3M is 9 8 ft 3 m long CABLE LENGTH ...

Page 14: ...Lynx Shielded Dual Relay Output Module OR2 M Product Manual 6 RJG Inc ...

Page 15: ...ard on the machine or sorting equipment on one end and connected to the OR2 M on the other using the four pin connector The shielded analog input module is connected to the ID7 M SEQ or DIN LX D or other shielded module using the integrated amphenol connector eDART CONNECTION A Lynx cable CE LX5 is connected to the Lynx port on the ID7 M SEQ and a Lynx port on the eDART to provide it with the mach...

Page 16: ...cessive reject parts are being produced transfer the machine or the robot can be configured to save only good parts Determine the input voltage required by the machine robot to facilitate the desired action most machines robots require 24 V DC CAUTION Always apply the appropriate backups provided by the machine or robot manufacturer The C OR2 M 3M cable has colored coded wires to simplify installa...

Page 17: ... and reduce electromagnetic interference EMI emissions It is preferred that the quench arcs are attached across the load However the quench arcs may alternately be placed across the contacts by attachment to the cable pigtails INSTALLATION SPECIFICATIONS continued CONNECTIONS Connect the OR2 M to the shielded sequence module ID7 M SEQ or shielded communications module DIN LX D using the integrated...

Page 18: ...Lynx Shielded Dual Relay Output Module OR2 M Product Manual 10 RJG Inc ...

Page 19: ...o set alarms on specific process values the software uses the set process values to sort the parts Create an alarm in the Alarm Settings tool for the value on which to sort check the box in the Sort column to apply sorting action to the alarm The Sort button in the Part Diverter Controls must also be selected to sort parts In addition the OR2 M can be configured in the Sensor Locations tool to act...

Page 20: ... mold damage if the transfer does not work Make a template Place the cursor on the Cycle Graph slightly before the machine pressure curve can be seen dropping into hold Record the volume measurement from the cursor Open the V P tool and select the check mark next to the Injection Volume Exceeds field to enable control enter the recorded volume measurement and select the correct units of measure En...

Page 21: ...down menu Define the reject and consecutive cycle limits in Process Settings Control Settings 2 Injection Enable The OR2 M must be set up in Machine Setup Outputs Control to control injection Assign the OR2 M as a Control type in Machine Setup Outputs tool choose the Inject Enable location from the drop down menu The injection enable function allows the connected relay contact closer to stay close...

Page 22: ...corded volume measurement and select the correct units of measure TESTING continued The transfer point should be movable by changing the volume number in the V to P Control tool If the curve does not change from the template as shown below then the machine is not accepting the transfer signal from the eDART The backup set points for time position or pressure on the machine must be verified and use...

Page 23: ... spare fuses within the module CAUTION Always disconnect and lockout tag out any and all power before performing maintenance on equipment Failure to comply will result in personal injury or death and damage or destruction of equipment TOOLS Personal grounding strap Phillips screw driver Fuse puller INSTRUCTIONS 1 Remove two 2 4 40 x 3 8 connector screws from the module s right side panel connector...

Page 24: ...ssembly out of the module case 5 Pull away and twist the top lid assembly from the board FUSE REPLACEMENT continued 6 Locate the fuse to be replaced gently pull up to remove fuse 7 Locate spare fuse to be used gently pull up to remove spare fuse 8 Gently but firmly insert spare fuse into replaceable fuse location ...

Page 25: ...ont plate and board assembly into the module case 11 Install the module s EMI gasket and right side panel with four 4 M3 x 8 mm panel screws torque to 5 in lb 5 FUSE REPLACEMENT continued 12 Secure the module s right side connector with two 2 4 40 x 3 8 connector screws secure the module s left side connector with two 2 4 40 x 3 8 connector screws Torque the connector screws to 35 in oz ...

Page 26: ... the original date of purchase The warranty is void if it is determined that the adapter was subjected to abuse or neglect beyond the normal wear and tear of field use or in the event the adapter box has been opened by the customer PRODUCT DISCLAIMER RJG Inc is not responsible for the improper installation of this equipment or any other equipment RJG manufactures Proper RJG equipment installation ...

Page 27: ...he cavity short shots while parts that may need inspection can be sorted as suspect if warnings are set more closely The sorting equipment is told to put parts into the good bin only when the good signal is on Parts go into the reject bin only when the reject signal is on If neither signal comes on then the parts are considered suspect it was not determined whether the parts are good or bad The pa...

Page 28: ...l is sent Edge actuated equipment must have a cycle good or bad indication at each cycle to operate correctly For level actuated equipment check the Hold diverter position until alarm changes box in the Diverter Timing Controls function of the eDART software For edge actuated sorting check and fill the Hold diverter position __ second s after the cycle ends box in the eDART software 2 Timing In ad...

Page 29: ...odule correctly to include the mold opening signal when wired the eDART will detect if two or more mold opening signals occur at the end of a cycle and automatically switch the sorting control to bad or reject SORTING ERRORS AND SOLUTIONS continued EQUIPMENT FAILURES Problem Flipper chutes do not go into position quickly enough due to leaky seals low air pressure or other mechanical malfunctions R...

Page 30: ...ual Relay Output Module OR2 M Product Manual 22 RJG Inc CUSTOMER SUPPORT Contact RJG s Customer Support team by phone or email RJG Inc Customer Support P 800 472 0566 Toll Free P 1 231 933 8170 www rjginc com support ...

Page 31: ...he eDART System the C IA1 M 3M provides a connection from molding machines input card and the RJG Inc C OR2 M 3M LYNX CABLES CE LX5 The Lynx sensor cable 2 at right is a polypropylene coated cable suited for the heat and stress found in injection molding environments The cable is available in lengths 11 8 472 4 0 3 12 m and can be ordered with straight or 90 fittings One CE LX5 is required to inte...

Page 32: ...pment or injection molding machines to implement part containment or control transfer This module is shielded to ensure high quality data even in rugged molding environments 1 2 LYNX COMMUNICATIONS ADAPTER DIN LX D The Lynx communications adapter DIN LX D 2 at right is a shielded DIN rail mounted module that interfaces other RJG Inc shielded machine interface modules with the eDART system when the...

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Page 34: ...S E A PTE LTD Singapore Republic of Singapore P 65 6846 1518 sales swg rjginc com en rjginc com FRANCE RJG FRANCE Arnithod France P 33 384 442 992 sales fr rjginc com fr rjginc com CHINA RJG CHINA Chengdu China P 86 28 6201 6816 sales cn rjginc com zh rjginc com GERMANY RJG GERMANY Karlstein Germany P 49 0 6188 44696 11 sales de rjginc com de rjginc com KOREA CAEPRO Seoul Korea P 82 02 2113 1870 s...

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