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11

 

 

 

 

T

ROUBLESHOOTING

 

 

 

 

Item numbers in parentheses refer to assembly drawing part numbers on page 9. 
 
 
Problem Possible 

Cause 

Remedy 

More than one 
operation of the trigger 
needed to place 
fastener 

 

Air leak 

 

Insufficient air pressure 

 

 

Lack of lubrication 

 

Worn or broken jaws 

 

Low oil level or air in oil 

 

Build up of dirt inside the nose assembly 

 

Tighten joints or replace components 

 

Adjust air pressure to within 
specification 

 

Lubricate tool at air inlet point 

 

Fit new jaws 

 

Prime tool 

Service nose assembly 

Tool will not grip stem 
of fastener 

 

Worn or broken jaws 

 

Build up of dirt inside the nose assembly 

 

Loose jaw housing 

 

Weak or broken spring in nose assembly 

 

Incorrect component in nose assembly 

 

Rotary valve incorrectly adjusted 

 

Fit new jaws 

 

Service nose assembly 

 

Tighten against locking ring 

 

Fit new spring 

 

Identify and replace 

Read ‘Operation’ 

Jaws will not release 
broken stem of fastener 

 

Build up of dirt inside the nose assembly 

 

Jaw housing, nose tip or nose casing not 
properly seated 

 

Weak or broken spring in nose assembly 

 

Air or oil leak 

 

 

Low oil level or air present in oil 

 

Service nose assembly 

 

Tighten nose assembly and adjust if 
necessary 

 

 

Fit new spring 

 

Tighten joints or replace components 

Prime tool 

Jammed Gun / Cannot 
feed next fastener 

 

Broken stems jammed inside tool 

 
 
 

 

Rotary valve incorrectly adjusted 

 

Empty mandrel collector 

 

Check if jaw pusher is correct 

 

Adjust air pressure to within 
specification 

Adjust as in ‘Operating Procedure’ 

Slow cycle 

 

Lack of lubrication 

 

Low air pressure 

 

 

Build up of dirt inside the nose assembly 

 

Lubricate tool at air inlet point 

 

Adjust air pressure to within 
specification 

Service nose assembly 

Tool fails to operate 

 

No air pressure 

 

 

Damaged trigger valve 

 

Loose pneumatic piston cover  

 

Loose stem collector 

 

Connect and adjust to within 
specification 

 

Replace 

 

Tighten Socket Screws 

Tighten  

Fastener fails to break 

 

Insufficient air pressure 

 

 

Fastener outside tool capability 

 

 

Low oil level or air present in oil 

 

Adjust air pressure to within 
specification 

 

Use more powerful tool 

 

Contact Industrial Rivet 

Prime/Re-Fill oil 

Insufficient Vacuum 
Pressure  

 

Insufficient Air Pressure 

 

Improper Vacuum Pressure Adjustment 

 
 

 

Set to 90psi 

 

See “Operation” for proper 
adjustment 

 

 
 
 

 
 

 
 

 

Summary of Contents for RK-250

Page 1: ...FOR SALES SERVICE OR TECH SUPPORT CALL 1800 BUY RIVET or 1 800 289 7483 Instruction Manual Model RK 250 ...

Page 2: ... Cleaning Procedure Jam Remedy Page 5 Maintenance Service Page 6 Oil Change Replacement Procedure Valve Spool Assembly Trigger Preventive Maintenance Page 7 Daily Weekly Monthly Parts Schematic Page 8 Part List Page 9 Material Safety Data Sheet Oil MSDS Page 10 Troubleshooting Page 11 Warranty Page 12 ...

Page 3: ...E TOOL USING PREVENTITIVE MAINTENANCE TECHNIQUES AT REUGULARLY SCHEDULED INTERVALS INSPECT FOR DAMAGE AND FUNCTION BY TRAINED COMPETANT PERSONEL REPLACE THE PNEUMATIC CYLINDER HOUSING OR HYDRAUILIC CYLINDER HOUSING WHERNEVER THERE IS EVIDANEC OF IMPACT DAMAGE CHIPPING OR CRACKING WEAR SAFETY GLASSES AND ADOPT FIRM FOOTING DURING OPERATION SPECIFICATIONS The specifications and information contained...

Page 4: ... 1 1 Inspect for damage 2 2 2 Connect the tool to the air supply 3 3 3 Always bleed air line to clear it of all accumulated dirt or water before connecting air supply to tool 4 4 4 Air supply of 80 90 P S I must be available 5 5 5 Choose and securely install the applicable nose piece for the rivets you wish to apply A flat face nose piece is installed as standard 6 6 6 Bring the tool and the rivet...

Page 5: ...d and contains 2 small jaws 04 a jaw pusher 05 and a spring 06 Do not lose these pieces 5 Once removed if a mandrel has jammed the tool dislodge the mandrel from the jaws discard mandrel 6 Clean Jaws 04 with a mineral spirit then and coat outside of jaws outside only with a light layer of white lithium grease red grease or one drop of hydraulic oil Be sure to coat the outside of the jaws only 7 Re...

Page 6: ...g the tool with oil and actuating it may result in hydraulic body fractures Remove the priming pump and the excessive oil will flow out Then clean out the excessive oil and replace the bleed screw and seal Use a brush or similar to clean all parts IMPORTANT DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55 REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS All operations should be carr...

Page 7: ...ain it Check for proper nose piece use depending on the size of the rivet Remove front jaw nose assembly and inspect for cracks or other damage to front and rear of the nose piece Replace if necessary Insure that rotary valve for the vacuum on the mandrel collection unit is correctly adjusted for fastener retention Weekly Carry out procedures as per daily maintenance instructions above Clean and i...

Page 8: ...8 SCHEMATIC ...

Page 9: ...9 Part List ...

Page 10: ...ek medical attention immediately DO NOT induce vomiting EYES Irrigate immediately with water for several minutes Although NOT a primary irritant minor irritation may occur following contact Fire Flash point 232 C Not classified as flammable Suitable extinguishing media CO2 dry powder foam or water fog DO NOT use water jets Environment WASTE DISPOSAL Through authorized contractor to a licensed site...

Page 11: ...en spring in nose assembly Air or oil leak Low oil level or air present in oil Service nose assembly Tighten nose assembly and adjust if necessary Fit new spring Tighten joints or replace components Prime tool Jammed Gun Cannot feed next fastener Broken stems jammed inside tool Rotary valve incorrectly adjusted Empty mandrel collector Check if jaw pusher is correct Adjust air pressure to within sp...

Page 12: ...d date of installation This warranty is in lieu of all other warranties expressed or implied including merchantability or fitness provided for herein Under no circumstance shall IRF be liable for incidental or consequential damages arising from the defect or failure in its products Seller s sole obligation under the foregoing warranty will be limited to at Seller s option repair or replacement of ...

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