Woodhaven 3000 Owner'S Manual Download Page 1

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3000, 3002 & 3004

Planing Sled

Owners Manual

Please Read Carefully!

Part# Description Qty.

5521 1/4"

Knob

Part# Description Qty.

5760B Oval

Nut

Part# Description Qty.

5590 Knob

Part# Description Qty.

BUSH050 3/8” Spacer

Parts List:

Please identify and verify that you have all of

the hardware shown. Please refer to photos in the

instructions for the parts listed below:

Part Description

Quantity

3000B Brackets, 4 pc. set (2 pairs) . . . . . . . . . . . . . 1
3000P NoDrill Plate . . . . . . . . . . . . . . . . . . . . . . . . . 1
4973

NoDrill Plate Hdw. . . . . . . . . . . . . . . . . . . . . 1

4406

6" Ultra Track . . . . . . . . . . . . . . . . . . . . . . . . 2

Model 3000 also includes the parts below:

4436

36" Ultra Track . . . . . . . . . . . . . . . . . . . . . . . 2

4016

16" Double Track . . . . . . . . . . . . . . . . . . . . . 2

Model 3002 also includes the parts below:

4448

48" Ultra Track . . . . . . . . . . . . . . . . . . . . . . . 2

4024

24" Double Track . . . . . . . . . . . . . . . . . . . . . 2

Model 3004 also includes the parts below:

4460

60" Ultra Track . . . . . . . . . . . . . . . . . . . . . . . 2

4032

32" Double Track . . . . . . . . . . . . . . . . . . . . . 2

Part# Description

Qty.

WS002 Washer

Part# Description

Qty.

5860 Ratchet

Handle 4

Part# Description

Qty.

NUT006 Acorn

Nut

Part# Description

Qty.

HB020 3/4"

Bolt

Part# Description

Qty.

CAB015 Angle

Bracket 8

Part# Description

Qty.

STP004 1/2"

Screw

Part# Description

Qty.

PAD1 Glide

Pad 8

Part# Description Qty.

HB030 1”

Bolt

Part# Description Qty.

MF006 5/8"

screw

BEFORE BEGINNING

The Planing Sled must be setup and used on a flat surface.

Identify and verify that you have all the parts listed. You'll need a
7/16" wrench for assembly. Read the instructions carefully at least
once before beginning.

Summary of Contents for 3000

Page 1: ...e Track 2 Model 3002 also includes the parts below 4448 48 Ultra Track 2 4024 24 Double Track 2 Model 3004 also includes the parts below 4460 60 Ultra Track 2 4032 32 Double Track 2 Part Description Qty WS002 Washer 22 Part Description Qty 5860 Ratchet Handle 4 Part Description Qty NUT006 Acorn Nut 4 Part Description Qty HB020 3 4 Bolt 6 Part Description Qty CAB015 Angle Bracket 8 Part Description...

Page 2: ... remove the router An optional drill style plate PN 3000PD is available for semi permanent mounting of your router but it requires drilling mounting holes in the plate Remove the paper backing and install the glide pads PAD1 2 on each track 4 extras provided where shown on the outsides of each Ultra Track next to where the plate attaches to the track On four of the 3 4 bolts HB020 install a 3 8 sp...

Page 3: ... yet and place it as shown on the top of the two Ultra Track rails Loosen the knobs and four acorn nuts dropping the Router Sled slightly downward between the Ultra Tracks then tighten the acorn nuts This adjustment should allow the four spacers glides of the Router Sled to sit evenly on the Ultra Track rails Flip the Router Sled over between the Ultra Tracks and tighten the two knobs on the Route...

Page 4: ...e 1 to 1 1 8 thick spacers you provide between the L rails and the flat workbench to insure both rails are on the same plane Line up the inside of the rails so they re in line with the edges of the part and parallel to one another Using four to eight angle brackets CAB015 and 1 2 screws STP004 attach the rails to the underside of the part The brackets bend to conform to any iregularities between t...

Page 5: ... part support the part can be raised or lowered independently of the wood rails to optimize the part height Make two L shaped wood rails out of 1 1 2 x 2 1 4 3 4 x 3 1 2 and 1 2 x 3 1 2 material The rails must be straight and longer than the part length by at least 12 for the 3000 Planing Sled or 16 20 for the 3002 3004 Planing Sleds 3 4 x 3 1 2 1 1 2 x 2 1 4 1 2 x 3 1 2 L W ood Rail Part Part Sup...

Page 6: ...or screws making sure both rails are on the same plane The rails should be positioned approximately 1 to 1 1 8 below the surface of the part Or you may want to measure up from the bottom of the part especially if it s surface is uneven to insure the part will be an even thickness The rails must be straight and longer than the part length by at least 12 for the 3000 Planing Sled or 16 20 for the 30...

Page 7: ...ional wood rail to support the outer ends of the Ultra Track rails Install the necessary bit must have at least a 2 1 2 overall length in your router and attach the router to the Router Sled Set the depth of cut to 1 8 or less Set the stops on the Ultra Track rail to control the front to back movement of the Router Sled Wide parts may require you to complete one side of the part before doing the o...

Page 8: ...d slightly raising or lowering the front or back spacers glides CUT ISSUE FIX STEPPED CUT If you experience a stepped cutting pattern rotate the router base slightly left to right by loosening and slightly raising or lowering the left or right side spacers glides Copyright WOODHAVEN INC 4 6 16 800 344 6657 or WWW WOODHAVEN COM 7 ...

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Woodhaven 3000, Owner'S Manual

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