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Woodhaven 3000, Owner'S Manual

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Woodhaven 3000 Owner'S Manual Download Page 5

4

OPTION "B" - ANY SHAPE PART THINNER THAN 3"

 

This option is designed to be semi-permanent setup and 

functions as a planing workbench in your shop. This setup is 
a good choice for odd shaped parts that do not have parallel 
sides. Maximum depth of cut without repositioning the part 
is approximately 1/4". It may require more part mounting 
hardware than what we provide. 

 

These rails will be permanently mounted to a flat 

workbench and the part will attached independently to the 
workbench for planing. By shimming under the part support, 
the part can be raised or lowered independently of the wood 
rails to optimize the part height. 

 

Make two "L" shaped wood rails out of 1-1/2" x 2-1/4", 

3/4" x 3-1/2" and 1/2" x 3-1/2" material. The rails must be 
straight and longer than the part length by at least 12" (for the 
3000 Planing Sled) or 16-20" (for the 3002 & 3004 Planing 
Sleds). 

3/4

" x 3

-1/2

"

1-1/

2" x

 2-1/

4"

1/2

" x 3

-1/

2"

"L

" W

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d R

ail

Pa

rt

Pa

rt

Su

ppo

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The part should be mounted so that the planing 

surface is 1" to 1-1/8" above the 2-14" tall rail.

 

In use, the bottom of the Double Track rails of the 

Planing Sled will ride on the top of the 1-1/2" wide wood 
rails and their inside edges will ride against the parallel 
edges of the 1/2" x 3-1/2" part of the wood rail.

Summary of Contents for 3000

Page 1: ...e Track 2 Model 3002 also includes the parts below 4448 48 Ultra Track 2 4024 24 Double Track 2 Model 3004 also includes the parts below 4460 60 Ultra Track 2 4032 32 Double Track 2 Part Description Qty WS002 Washer 22 Part Description Qty 5860 Ratchet Handle 4 Part Description Qty NUT006 Acorn Nut 4 Part Description Qty HB020 3 4 Bolt 6 Part Description Qty CAB015 Angle Bracket 8 Part Description...

Page 2: ... remove the router An optional drill style plate PN 3000PD is available for semi permanent mounting of your router but it requires drilling mounting holes in the plate Remove the paper backing and install the glide pads PAD1 2 on each track 4 extras provided where shown on the outsides of each Ultra Track next to where the plate attaches to the track On four of the 3 4 bolts HB020 install a 3 8 sp...

Page 3: ... yet and place it as shown on the top of the two Ultra Track rails Loosen the knobs and four acorn nuts dropping the Router Sled slightly downward between the Ultra Tracks then tighten the acorn nuts This adjustment should allow the four spacers glides of the Router Sled to sit evenly on the Ultra Track rails Flip the Router Sled over between the Ultra Tracks and tighten the two knobs on the Route...

Page 4: ...e 1 to 1 1 8 thick spacers you provide between the L rails and the flat workbench to insure both rails are on the same plane Line up the inside of the rails so they re in line with the edges of the part and parallel to one another Using four to eight angle brackets CAB015 and 1 2 screws STP004 attach the rails to the underside of the part The brackets bend to conform to any iregularities between t...

Page 5: ... part support the part can be raised or lowered independently of the wood rails to optimize the part height Make two L shaped wood rails out of 1 1 2 x 2 1 4 3 4 x 3 1 2 and 1 2 x 3 1 2 material The rails must be straight and longer than the part length by at least 12 for the 3000 Planing Sled or 16 20 for the 3002 3004 Planing Sleds 3 4 x 3 1 2 1 1 2 x 2 1 4 1 2 x 3 1 2 L W ood Rail Part Part Sup...

Page 6: ...or screws making sure both rails are on the same plane The rails should be positioned approximately 1 to 1 1 8 below the surface of the part Or you may want to measure up from the bottom of the part especially if it s surface is uneven to insure the part will be an even thickness The rails must be straight and longer than the part length by at least 12 for the 3000 Planing Sled or 16 20 for the 30...

Page 7: ...ional wood rail to support the outer ends of the Ultra Track rails Install the necessary bit must have at least a 2 1 2 overall length in your router and attach the router to the Router Sled Set the depth of cut to 1 8 or less Set the stops on the Ultra Track rail to control the front to back movement of the Router Sled Wide parts may require you to complete one side of the part before doing the o...

Page 8: ...d slightly raising or lowering the front or back spacers glides CUT ISSUE FIX STEPPED CUT If you experience a stepped cutting pattern rotate the router base slightly left to right by loosening and slightly raising or lowering the left or right side spacers glides Copyright WOODHAVEN INC 4 6 16 800 344 6657 or WWW WOODHAVEN COM 7 ...

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