Rittal 4051.100 Assembly And Operating Instructions Manual Download | Manualshive

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5 Assembly and commissioning

EN

16

Technical changes reserved

Rittal Wire Station WS 540



To mount the "cover A, control unit", it is desirable to raise the table to simplify
access. First, synchronise the lifting axes (see section 5.2.1 "Lifting axes
synchronisation"). The table can then be moved upwards with the Up key (see
section 6 "Operation").

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Summary of Contents for 4051.100

Page 1: ...Wire Station WS 540 Assembly and operating instructions 4051 100 ...

Page 2: ...sing our Wire Station WS 540 We wish you every success Yours Rittal GmbH Co KG Rittal GmbH Co KG Auf dem Stützelberg 35745 Herborn Germany Phone 49 0 2772 505 0 Fax 49 0 2772 505 2319 E mail info rittal com www rittal com We are always happy to answer any technical questions regarding our entire range of products ...

Page 3: ... of the DESKLINE DL6 system 9 4 3 PIEZO function description 9 5 Assembly and commissioning 10 5 1 Assembly 10 5 2 Commissioning 19 5 2 1 Lifting axes synchronisation 19 6 Operation 22 7 Maintenance 23 7 1 Servicing repair 23 7 2 Maintenance care and safety instructions 23 7 2 1 Maintenance instructions 23 7 2 2 Operation of products with double or improved insulation 24 7 2 3 Cleaning 24 7 2 4 Di...

Page 4: ...8 M6x16 8 M6x22 6 M4x12 Pan head screw hex socket 2 M5x12 2 M6x16 4 M8x10 16 M8x25 2 M6 Stop nut 16 M8 2 M5 Washer 24 M6 8 M6 Spring lock washer 2 M5x70 Stud 2 Castors locked 2 Castors unlocked 2 Lifting columns 2 Motor cable 1 Control unit 1 Control unit mains cable 1 Control component height adjustment 1 Control component fastening bracket Tab 1 Scope of supply ...

Page 5: ... angle bracket 4 Table top angle bracket 1 Rear panel 1 Retainer for the cable winding 1 Table top pre assembled 1 Cover A control unit 1 Cover B socket strip 1 4 mm Allen key 1 5 mm 1 6 mm 1 9 8 mm Open end spanner 1 13 10 mm 5 200 mm Cable tie 1 Drawer spare key 1 Foot part Quantity items Designation Tab 1 Scope of supply ...

Page 6: ...mbol indicates an action point and shows that you should perform an operation or work step 2 4 Intended use The Wire Station WS 540 serves as mobile workstation for the control cabinet engineer Your worktop is height adjustable in the range 810 to 1350 mm The Wire Station WS 540 is not suitable for use by individuals with limited physical sensory or intellectual abilities or with a lack of knowled...

Page 7: ... instructions and notices in a safe place for future use Before using the Wire Station WS 540 read all the enclosed safety instructions and assembly and operating instructions carefully Retain all the supplied documents and ensure that all the relevant documents are forwarded together with the Wire Station WS 540 Warning For your own safety and to protect the Wire Station WS 540 pay particular att...

Page 8: ... Everyone who connects assembles or uses the system must have access to these assembly and operating instructions Follow the instructions The non observance of the listed instructions can cause accidents or severe injury Installation is not permitted if the product has visual damage Prior to installation uninstallation or troubleshooting Stop the DL6 drives Switch off the power supply and withdraw...

Page 9: ...e This software also includes the Soft Start Stop function that ensures smooth starting and braking of the table 4 2 Use of the DESKLINE DL6 system Irrespective of the weight the switch on duration of 10 6 minutes hour or max 2 minutes for continuous operation specified on the data sheet must not be exceeded because this can cause overheating of the motor brake or spindle nut Exceeding the switch ...

Page 10: ...5 Assembly and commissioning EN 10 Technical changes reserved Rittal Wire Station WS 540 5 Assembly and commissioning 5 1 Assembly The following schematics show the assembling of the Wire Station WS 540 ...

Page 11: ...Rittal Wire Station WS 540 Technical changes reserved 11 5 Assembly and commissioning EN Table top angle bracket Rear panel ...

Page 12: ...5 Assembly and commissioning EN 12 Technical changes reserved Rittal Wire Station WS 540 Socket strip angle bracket ...

Page 13: ...Rittal Wire Station WS 540 Technical changes reserved 13 5 Assembly and commissioning EN ...

Page 14: ...5 Assembly and commissioning EN 14 Technical changes reserved Rittal Wire Station WS 540 Retainer for the cable winding ...

Page 15: ...Rittal Wire Station WS 540 Technical changes reserved 15 5 Assembly and commissioning EN ...

Page 16: ...al Wire Station WS 540 To mount the cover A control unit it is desirable to raise the table to simplify access First synchronise the lifting axes see section 5 2 1 Lifting axes synchronisation The table can then be moved upwards with the Up key see section 6 Operation ...

Page 17: ...Rittal Wire Station WS 540 Technical changes reserved 17 5 Assembly and commissioning EN Cover A control unit ...

Page 18: ...5 Assembly and commissioning EN 18 Technical changes reserved Rittal Wire Station WS 540 Cover B socket strip ...

Page 19: ...e released for 2 3 seconds and then kept pressed for a further 6 8 seconds The initialisation is then completed The system is lowered and raised again by 5 mm during the initialisation Under no circumstances release the Down key during the initialisation Synchronisation procedure Keep the Down key on the hand held unit pressed until the drives have reached the lower limit position Release the Down...

Page 20: ... Station WS 540 is at the upper position you can fix the Wire Station WS 540 supply cable to the rear panel Fig 3 Supply cable fixing After fixing the supply cable move the lifting axes again to the lowermost position The synchronisation of the lifting axes has now completed and the Wire Station WS 540 is operational 200 mm cable tie ...

Page 21: ...Rittal Wire Station WS 540 Technical changes reserved 21 5 Assembly and commissioning EN Fig 4 Work table lower position ...

Page 22: ...ttal Wire Station WS 540 6 Operation The work surface can be raised and lowered with the Up and Down key of the hand held unit respectively Fig 5 Hand held unit Legend 1 Down key 2 Up key Fig 6 Work table top and bottom position of the work surface ...

Page 23: ...rformed regularly to prolong the service life of the Wire Station WS 540 Perform the following checks before each use The various parts of the Wire Station WS 540 should not be bent or twisted Check the brakes for correct functioning and examine the wheels for signs of wear In regular intervals remove any external dust and contamination on the system and ensure that no damage and cracks are presen...

Page 24: ...f the system Such products may be used only by qualified personnel Spare parts for double insulated products must be identical with the replaced products 7 2 3 Cleaning The cleaning of the Wire Station WS 540 is facilitated by its many smooth surfaces Cleaning and disinfection agents only with a pH value of 6 8 may be used i e no highly alkaline or acidic agents Follow the manufacturer s instructi...

Page 25: ...t 30 C 20 to 80 Air pressure hPa 700 to 1060 DL6 lifting column Nominal voltage V DC 18 Power consumption at nominal load A DC max 10 Permissible pressure load N max 800 Switch on duration at max nominal load 10 2 min continuous operation followed by an 18 min pause Stroke mm 650 Adjustment speed mm s Approx 38 depending on the version Noise level dB A 55 CBD6S control unit Input voltage frequency...

Page 26: ...s reserved Rittal Wire Station WS 540 9 Options 9 1 External mounting examples for options The following figures show examples for the external mounting of the options listed in section 9 2 Fig 7 External mounting examples for options ...

Page 27: ...Rittal Wire Station WS 540 Technical changes reserved 27 9 Options EN Fig 8 External mounting examples for options ...

Page 28: ...apacity 70 0 kg 2 4051 106 AS WS 540 fixing bar vertical 1350 x 50 x 70 L x W x H Vertical fixing bar for the WS 540 for fastening optional accessories Mounting location Foot frame or adaptor bracket Max load capacity 70 0 kg 3 4051 116 AS WS 540 wire pack holder left 205 x 208 x 93 L x W x H Retainer for wire packs storage size 205 x 205 mm W x D Mounting location Vertical mounting brace Max load...

Page 29: ... table top Extension piece min max 120 mm 430 mm Max load capacity 10 0 kg 7 4051 110 AS WS 540 mini PC holder 190 x 76 x 230 L x W x H Retainer for mini PC e g appropriate for Dell Mounting location Left lifting column of the WS 540 Max load capacity 5 0 kg 8 4051 114 AS WS 540 socket strip 5 way EU Table socket strip 5 way with switch 230 V 50 Hz Mounting location Fastening on the worktop 9 4051...

Page 30: ...work light 621 x 500 x 566 L x W x H Swivel and rotating work light for the WS 540 dimmable 230 V 50 Hz Mounting location WS 540 table top 12 4051 118 AS wire coil holder left 370 x 425 x 150 L x W x H Retainer for wire coils storage size 432 x 385 mm W x D Mounting location Vertical mounting brace Max load capacity 25 0 kg 13 4051 119 AS wire coil holder right 370 x 425 x 150 L x W x H Retainer f...

Page 31: ... accessories Mounting location Vertical mounting brace Max load capacity 1 5 kg 16 4051 115 AS WS 540 waste bin 282 x 135 x 120 L x W x H Waste bin including retainer Mounting location WS 540 right lifting column Max load capacity 12 0 kg 17 4051 113 AS WS 540 tool holder round 100 x 88 W x H Hand tool retainer beverage retainer Mounting location WS 540 table top Max load capacity 5 0 kg 18 4051 1...

Page 32: ...pport 340 x 200 x 40 L x W x H Magazine support for accepting four wire rail magazines with preassembled wires Mounting location Vertical mounting brace Max load capacity 20 0 kg 21 4051 112 AS WS 540 stripping machine console 285 x 185 x 500 L x W x H Console for accepting an insulation stripping machine Mounting location Slide in assembly from above in the component support arm Max load capacity...

Page 33: ...g Console for length cutting machine 325 x 320 x 500 mm L x W x H max load capacity 30 0 kg Mounting location Side slide in assembly on the foot frame left 23 4051 103 AS WS 540 component support right Component support unit for a crimping machine consisting of Component support arm right 450 x 250 x 700 mm L x W x H max load capacity 70 0 kg Console for crimping machine 320 x 325 x 500 mm L x W x...

Page 34: ...AS WS 540 stabiliser 56 x 255 x 37 L x W x H Variable adjustable support to prevent tipping for imbalanced loads Mounting location Component support left component support right mounting brace vertical Max load capacity 70 0 kg Item Figure Model No Designation Dimensions mm Description Caution All screws star handles and levers for which no torque is specified in the assembly drawings must be hand...

Page 35: ...Rittal Wire Station WS 540 Technical changes reserved 35 9 Options EN Fig 10 Shelves assembly Fig 11 Universal support shelf assembly Fig 12 Wire pack holder assembly ...

Page 36: ...9 Options EN 36 Technical changes reserved Rittal Wire Station WS 540 Fig 13 Wire coil holder assembly Fig 14 Wire reel holder assembly Fig 15 Work light assembly ...

Page 37: ...Rittal Wire Station WS 540 Technical changes reserved 37 9 Options EN Fig 16 Waste bin assembly Fig 17 Storage box holder assembly Fig 18 Magazine support assembly ...

Page 38: ...9 Options EN 38 Technical changes reserved Rittal Wire Station WS 540 Fig 19 Mini PC holder assembly Fig 20 Component support unit assembly ...

Page 39: ...Rittal Wire Station WS 540 Technical changes reserved 39 9 Options EN Fig 21 Vertical mounting brace assembly ...

Page 40: ...s 2006 42 EG Maschinenrichtlinie 2006 42 EC Machinery Directive 2014 30 EU EMV Richtlinie 2014 30 EU EMC Directive Bei einer nicht mit uns abgestimmten Änderung der Maschine verliert diese EU Konformitätserklärung ihre Gültigkeit This EU declaration of conformity shall become null and void when the assembly is subjected to any modification that has not met with our approval Die vollständige und un...

Page 41: ...Rittal Wire Station WS 540 Technical changes reserved 41 Notes ...

Page 42: ...Notes 42 Technical changes reserved Rittal Wire Station WS 540 ...

Page 43: ...Rittal Wire Station WS 540 Technical changes reserved 43 Notes ...

Page 44: ...ftware Services You can find the contact details of all Rittal companies throughout the world here www rittal com contact RITTAL GmbH Co KG Auf dem Stuetzelberg 35745 Herborn Germany Phone 49 2772 505 0 E mail info rittal de www rittal com 02 2021 D 0100 00000302 01 EN ...

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