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11. Prevention and technical certification. Periodicity. 

11.1. The enterprise administration is obliged to appoint one of the managers to be responsible for the good 

condition and safe operation of the boiler by the administrative order with logging the number and date of the 
order in the boiler passport. 

11.2. The boiler should be subject to technical certification by the administration prior to its launching into 

operation, periodically during its operation and earlier when it is necessary. The technical examination of the 
boiler must be carried out by the person responsible for the good condition and safe operation of the boiler. 

11.3. During the boiler’s operation, soot and tar settle on the walls of the heat exchanger water jackets. It 

reduces  the  heat  exchange,  the  efficiency  of  the  boiler,  and  its  capacity.  It  is  recommended  to  carry  out 
preventive cleaning of the boiler (heat exchanger) every 2 months. 

11.4. The heat exchanger cleaning is done by pulling the 

upper removable part of the bunker

 (13) by its 

handles out of the heat exchanger. 

11.5.  When  cleaning  and  washing  the  boiler,  it  is  necessary  to  conduct  its  technical  examination  by 

specialists of the owner’s enterprise. When technical examination of the boiler is carried out, the act reflecting 
its  condition,  changes  that occurred  since  its  launch,  as  well  as the  date  of  the next  examination  (periodical 
examination should be carried out annually) is made. 

11.6. Inspection is carried out by visual examination of the internal surfaces of the heat exchanger, as well 

as by checking the tightness of welded joints when filled with water.  Hydraulic test  should be carried out at 
least once every two years. 

11.7.  When  examining  the  boiler’s  operation,  the  work  of  the  grates  is  also  checked  and  the  ashpit  is 

completely cleaned. If necessary, the chimneys are cleaned. 

 

Summary of Contents for UNIVERSAL RG Series

Page 1: ...assport data and the boiler you have purchased which do not affect its technical characteristics and consumer properties When purchasing a boiler check the completeness appearance of the product and t...

Page 2: ...ek ee The warranty period of the boiler manufactured in accordance with EN 303 5 2012 GOST 20548 TC 4931 007 82749029 2007 is 24 months from the date of sale via a retail network The warranty period f...

Page 3: ...E 8 6 4 HEATING SYSTEM INSTALLATION 8 6 5 THE BOILER IGNITION PROCEDURE 8 6 6 BOILER SHUTDOWN PROCEDURE 9 6 7 BOILER OPERATION 9 7 SYSTEM TESTING SAFETY DEVICES 10 8 SAFETY RULES FOR INSTALLATION MAIN...

Page 4: ...etc 1 7 As a rule the boiler is installed directly in the vicinity of the heated facility or directly on the facility when a height of the boiler plant is at least 2 8 m When installing the boiler ou...

Page 5: ...layer which virtually eliminates the formation of carbon monoxide and provides the boiler with efficiency of up to 84 when operating in optimal mode 4 6 The average seasonal fuel consumption calorific...

Page 6: ...ried out on the operating boiler by shaking grates 20 fixed on rotating shafts using two arms 17 located on the front part of the ashpit Ash and unburned particles of coal pour down into the ashpit 20...

Page 7: ...several boilers are installed inside one boiler plant the boilers are connected to the heating system through a supply and return manifold mounted between the boilers and the wall of the boiler plant...

Page 8: ...recommended to fill the system with soft water that does not contain salts and other impurities which being deposited on the walls of pipes and jacket of the boiler impair heat transfer and their effi...

Page 9: ...uid or circulation along a small or one of the heating system circuits due to its unregulated or obstructed pipes etc 6 6 3 Emergency shutdown of the boiler is performed as follows Tightly close the a...

Page 10: ...ashpit junction with the heat exchanger are carefully sealed with fireproof gaskets and cords 6 7 10 The boiler s construction allows its cleaning from rocks and large pieces of ash as they accumulat...

Page 11: ...3 The boiler is fireproof The temperature of its outer surfaces does not exceed the normalized values but during its operation the gas flue pipes and chimney are heated to a high temperature In order...

Page 12: ...y walls the presence of foreign objects in the chimney very fine coal dust coal is used low quality fuel is used a large amount of ash on the grates or in the ashpit fuel stall in the bunker Clean the...

Page 13: ...pacity It is recommended to carry out preventive cleaning of the boiler heat exchanger every 2 months 11 4 The heat exchanger cleaning is done by pulling the upper removable part of the bunker 13 by i...

Page 14: ...of steam and hot water boilers with a steam pressure of no more than 3 kgf cm2 hot water boilers water heaters with water heating temperature not higher than 75 EN 303 5 2012 GOST 20548 TC 4931 007 8...

Page 15: ...echnical operation Date The result of the examination Date of the next examination Signature of the person responsible 6 1 Registration The UNIVERSAL RG boiler______________________ water heating is r...

Page 16: ...e boiler into operation Repeated call in a specialist is paid by the buyer Terms of warranty validity Acceptance of the boiler into operation should be carried out only with the participation of an au...

Page 17: ...a i ja ekspluateerimisreeglite rikkumine v ib ajendada tarbimisomaduste alandust v i t rge ja sama garanteerimisremonti iguse kaotamine Tehas tegija sama teeb t iendava seadmete hange mis pole l litat...

Page 18: ...kuud ekspluatatsioonip eva sisse l litamiseks vaid mitte rohkem kui 24 kuud m gip evast Palume Teid j rgida alltoodud n udmisi ja k igepealt igaaastase kontrolli l biviimist ja spetsialiseeritud orga...

Page 19: ...P LETAMISE KORD 8 6 5 KATLI PEATAMISE KORD 8 6 6 KATLI EKSPLUATEERIMINE 9 7 S STEEMI KATSED KAITSEVAHENDEID 9 8 MONTAA I TEENINDAMISE JA EKSPLUATEERIMISE OHUTUSREEGLID 10 9 KATLI T KORRASTUSED JA NEND...

Page 20: ...liruumise k rgel mitte v hem kui 2 8 m Katli installeerimine soojustatud ruumi v ljaspool katli soojusisoleerimine ja sama k ikide torustiku igustamata soojukaotamise ja kiire s steemi mberk lmetamise...

Page 21: ...ub ruumide soojustusest 5 Koostis ja t p him tted Katli skeem on toodud Joones 1 1 Tuhakasti uks 12 Bunkri alamosa mahav tmise k epidemed 2 huservi regulaator 13 lem mahav tmise bunkri osa 3 P letamis...

Page 22: ...EN 303 5 2012 k esoleva juhend ja katli pass 3 kgs ruutsm veesoojuskatlite ja veesoojuste mis veetemperatuur mitte k rgem kui 85C seadme reeglid Kuuma vee ja auru torustiku ohutu ekspluatatsiooni sea...

Page 23: ...ti ukse kaudu ilma soojusvahetuste demontaa iga kui ka tuhakasti leval p rast soojusvahetuse demontaa i 6 3 2 Tehas tegijaga katli omanike n udega tehakse remondikomplektede toomine tuharestide vahe t...

Page 24: ...huservi regulaator kinni 2 ja avame alam huetteanne regulaator 4 teeme katsete kaudu l tku veetemperatuur ei pea letama 75 kraadi 6 6 Katli peatamise kord 6 6 1 J rguline katli peatamine toimub 1 p e...

Page 25: ...e huimejate eemaldamisega gaasiteedel gaasikogus ja suitsuk ijal suitsutorul j tkukoha kvaliteetse keevitamise arvelt Imimese v ltimiseks suitsuteede puhastamisluuk gaasitee risisestus konomaaiser ja...

Page 26: ...ise leva k va taldatega jalatsitega 8 5 N op letuse v ltimiseks on keelatud katli katust v lja v tta levaade v i k tuse bunkrisse allalaadimise tuhakasti avatud uksega 8 6 On keelatud kasutada p letav...

Page 27: ...s tekkib tahmi ja t rvu mis alandab soojusvahetust ja tema j udsus Soovitatakse ks kord 2 kuu p rast teha profilakteerimis katlipuhastust soojusvahendus 11 4 Soojusvahenduse puhastamine toimub lema pu...

Page 28: ...haseline ___________ on tehtud vastavalt n udmisele Seadme reeglid ja ohutu auru ja veesojendamise aurur huga mitte rohkem kui 3 kgs cm2 veesoojendamiskatlid veesojendajad veesojenda temperatuuri mitt...

Page 29: ...kontrolli mise kuup eav Allkiri 5 2 Tehnilise ekspluatatsiooni ja korraliku seisundi vastutav isik Kuup ev Tunnustamise tulemus J rgmise tunnustamise kuup ev Vastutava isiku allkiri 6 1 Registreerumi...

Page 30: ...se eest maksab ostja Garantiikohustuse kehtestumise tingimused Katli ekspluatatsioonisse v tmine peab olema tehtud ainult vastava spetsialisti osalemisega Katli ekspluateerimisel on kohustuslik igaaas...

Page 31: ...UNIVERSAL RG EN 303 5 2012 4931 007 82749029 2007 4931 008 82749029 2007 www Ritek ee...

Page 32: ...2 EN 303 5 2012 20548 4931 007 82749029 2007 24 EN 303 5 2012 30735 2001 4931 008 82749029 2007 18 24...

Page 33: ...3 1 4 2 4 4 5 5 5 6 6 6 1 6 6 2 7 6 3 7 6 4 8 6 5 9 6 6 9 7 10 8 11 9 11 10 12 11 13 12 14...

Page 34: ...1 UNIVERSAL RG EN 303 5 2012 4931 007 82749029 2007 4931 008 82749029 2007 1 2 2 4 80 1 3 1 4 1 5 1 6 1 7 2 8 1 8 1 9 0 7 1 10 UNIVERSAL RG 1000 2 2 1 UNIVERSAL RG 3 3 1 1 1 1 1 1 1 4 4 1 750 650 750...

Page 35: ...3 4 4 4 5 84 4 6 6000 70 80 1 200 1 10 30 4 7 c 40 8 24 36 5 1 1 12 2 13 3 14 4 15 5 16 6 17 7 18 8 19 9 20 10 21 11 22 23 24 25 900 3 250 400 750 930 900 2040 57 200 40 132 0 01 13 18 19 20 21 22 23...

Page 36: ...4 1 14 18 21 20 5 4 2 13 9 23 19 24 25 21 20 1 23 2 2 4 5 4 16 20 17 20 3 5 5 9 6 UNIVERSAL RG 10 574 03 18 06 2003 EN 303 5 2012 3 2 85 3 05 05 3 01 01 217 31 01 04 27303 01 6 1 6 1 1 22 6 1 2 22 0...

Page 37: ...7 17 20 15 6 1 3 6 1 4 6 1 5 6 1 6 6 2 6 2 1 39 Pa 2 6 1 6 2 2 1 2 1 5 6 2 3 45 6 2 4 8 6 3 6 3 1 20 6 3 2 2 2 6 4 6 4 1 6 4 2 0 5 1 1...

Page 38: ...8 10 6 4 3 6 3 4 6 4 5 6 5 6 5 1 6 5 2 6 5 3 6 5 4 4 5 20 6 5 5 20 2 50 70 6 5 6 6 5 7 6 5 8 6 5 9 15 30 15 5 6 5 10 30 6 5 11 2 6 5 12 600 6 5 13 2 4 75...

Page 39: ...9 6 6 6 6 1 1 6 6 2 850 6 6 3 2 4 90 6 6 4 6 7 6 7 1 UNIVERSAL RG 6 7 2 2 3 10 15 2 6 7 3 13 9 2 4 40 6 7 4 1 8 6 7 5 1 6 7 6 750 60 6 7 7 100 200 20 6 7 8 6 7 9...

Page 40: ...10 6 7 10 6 7 11 6 7 12 7 7 1 100 10 2 UNIVERSAL RG 3 2 7 2 7 3 7 4 7 5 3 2 850 7 6 7 7...

Page 41: ...11 8 8 1 8 2 8 3 8 4 8 5 8 6 8 7 10 10 8 8 8 9 0 1 8 10 8 11 8 12 8 13 8 14 34 03 301 87 139 87 9 95 20...

Page 42: ...12 10 10 1 10 2 10 1 10 3 11 11 1 11 2 11 3 2 11 4 13 11 5 11 6 11 7...

Page 43: ...______________________________ _________________132___________________ 2 1 Universal RG ___________ 3 2 750 EN 303 5 2012 20548 4931 007 82749029 2007 30735 2001 4931 008 82749029 2007 ______ ________...

Page 44: ...14 3 4 3 3 5 4 1 5 1 5 2 6 1 UNIVERSAL RG _____ ____________________201____ ____________ ___________________ __________ _____________ ____________________________________ __________________...

Page 45: ...15 EN 303 5 2012 20548 4931 007 82749029 2007 24 100 ___________________20___...

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