Rinnai RHE1S40N Installation And Operation Manual Download Page 32

32

 

 

HE Series Infrared Gas Heater Installation and Operation Manual

 

Flame Fault 

 

If at any time the main valve fails to close completely and maintains a flame, the full time flame 

sense  circuit  will  detect  it  and  energize  the  combustion  blower.    Should  the  main  valve  later 

close completely removing the flame signal, the combustion blower will power off following the 
optional post purge period. 

 

 

Fault Conditions 

 

The LED will flash on for 1/4 second, then off for 1/4 second during a fault condition. The pause 

between fault codes is 3 seconds. 

 

 

MOUNTING AND WIRING 

 

The Fenwal DSI Control 24 VAC Tube Heater (905000020) is not position sensitive and can be 

mounted vertically or horizontally. The case may be mounted on any surface with #6 sheet met-

al screws. All wiring must be done in accordance with local and national electrical code. Refer to 

wire diagram page 35 when connecting 905000020 to other components in the burner. 

 

WARNING

 

CAUTION: 

 

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improp-
er and dangerous operation. A functional checkout of a replacement control is recommended. 

 

 

 

PROPER ELECTRODE LOCATION 

 

Proper  location  of  the  electrode  assembly  is  important 

for optimum system performance. The electrode assem-

bly should be located so that the spark gap is inside the 

flame  envelope  about  1  inch  (2.5  cm)  from  the  base  of 

the flame at the burner cup. 

 

 

Electrodes should have a gap spacing of 

3/16” (0.188” 

± 

0.031” 

or 4.76 mm ± 0.81 mm). If this spacing is not cor-

rect, the assembly must be adjusted or replaced. DO NOT adjust the curved igniter/sensor 

prong. Adjust/bend only the ground prong (

More Detail Page 32

). 

 

TERMINAL 

 

DESIGNATION

 

SPADE

 

TH

 

Thermostat Input

 

1/4”

 

PSW

 

Pressure Switch Input

 

1/4”

 

V1

 

Valve Power (MV)

 

1/8”

 

IND

 

Inducer Blower Output

 

1/4”

 

NC

 

Alarm (Not used)

 

L1

 

120/240 VAC Input (Hot)

 

1/4”

 

24 VAC

 

24 VAC Supply to Processor

 

1/4”

 

V2

 

Valve (MV)

 

1/8”

 

GND

 

Valve & System Ground

 

1/8”

 

Spark

 

Spark & Local Flame Sense

 

1/4”

 

The  Fenwal  DSI  Control  24  VAC  Tube 

Heater  (905000020)  uses  voltages  of 
shock  hazard  potential.  Wiring  and  initial 

operation  must  be  done  by  a  qualified 

service  technician.  The  control  must  be 

secured  in  an  area  that  will  experience  a 
minimum of vibration and remain below the 

operating  temperature  of  160ºF.    All 

connections  should  be  made  with  UL 
approved 105ºC rated 18 gauge, stranded, 

.054  thick  insulated  wire.  Refer  to  wire 

diagram  page  35  when  connecting  the 

Fenwal  DSI  Control  24  VAC  Tube  Heater 
(905000020)  to  other  components  in  the 

burner. 

 

Summary of Contents for RHE1S40N

Page 1: ......

Page 2: ...y result causing prop erty damage personal injury or loss of life Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other gas fired appliance WHAT TO D...

Page 3: ...Horizontal Vent 20 21 Horizontal Vent Terminal Location 22 Vertical Vent Through Roof 23 12 COMBUSTION AIR REQUIREMENTS 24 13 GAS SUPPLY CONNECTION 25 ORIENTATION OF FLEXIBLE GAS CONNECTION if applic...

Page 4: ...4 HE Series Infrared Gas Heater Installation and Operation Manual...

Page 5: ...adults should be alerted to the hazards of high sur face temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same...

Page 6: ...4 in USA and as indicated in this manual Refer to Sections 11 12 WARNING Start Up SMOKE Condition During start up the heating of material coatings used in the production process of tubes and reflector...

Page 7: ...be posted either adjacent to the heater thermostat or in the absence of such thermostat in a conspicuous location In addition to stored or stationary material consideration must also be given to move...

Page 8: ...FIGURE 1 MINIMUM CLEARANCES TO COMBUSTIBLES 3D VIEW Table 1 also lists values next page TUBE REFLECTOR MOUNTED UP TO 30 ANGLE EITHER DIRECTION TUBE REFLECTOR MOUNTED HORIZONTALLY Always maintain at le...

Page 9: ...a nearby surface The stated clearance to combustibles represents a surface temperature of 117F 65C above room temperature It is the installer s responsibility to ensure that building materials with a...

Page 10: ...T inches cm The minimum clearance to combustibles below this heater C is 53 inches 1346 cm Subtract C 53 inches 1346 mm from T Height above floor to get value H Enter the calculated value H on the sig...

Page 11: ...r other flammable material should not be placed on or near the appliance Any safety screen or guard removed to service an appliance must be replaced prior to operating the appliance Installation and r...

Page 12: ...be protected from damage by aircraft and other objects such as cranes and movable scaffolding D Heaters must be located so as to be accessible for servicing and adjustment 2 LABOR REQUIRMENTS Two pers...

Page 13: ...he minimum clearances between the heater and combustibles as shown in FIG 1 TABLE 1 Pages 8 9 It is the installer s responsibility to ensure that building materials with a low heat tolerance which may...

Page 14: ...burner housing MODEL GUIDELINE MOUNTING HEIGHT ft m DISTANCE HEATER LONG AXIS PARALLEL TO WALL HORIZONTAL ft m ANGLE MOUNTED HE Series 8 12 2 4 3 7 5 12 1 5 3 7 MINIMUM COMBUSTIBLE CLEARANCE BEHIND 1...

Page 15: ...end the heat er from a structural member that can adequately support the weight of the heater Always maintain the required minimum clearances to combustible ma terials and vehicles see pages 7 to 10 I...

Page 16: ...a structural member s of sufficient strength and integrity to support the weight of the heater 7 The heater comes fully assembled from the factory For locations where there is con strained access for...

Page 17: ...Series Infrared Gas Heater Installation and Operation Manual FIGURE 5 HEATER DIMENSIONS Turbulators factory installed in tube Burner side tube 39 99 cm FIGURE 6 HEATER SUSPENSION HORIZONTAL UP TO 30...

Page 18: ...ter The attachment of suspension hardware to the structure will be as required by site structural condi tions installation codes and or local engineering specifications Other types or systems of re st...

Page 19: ...wances for heater expansion must be made in the venting Improper installation can result in property damage injury or death This heater has a positive vent pressure A vent termination cap is recommend...

Page 20: ...apters Field Supplied Allow free expansion and contraction of the system and free flow of vent gas A wall thimble is not required through a non combustible wall Seal pipe penetration Seal all vent con...

Page 21: ...p see clearance information previous page and next page Install the termination cap a minimum of 6 inches 15 cm from the outside wall to the inside edge of terminal opening to minimize back pressure c...

Page 22: ...rom center of terminal 9 23 cm E Below an unventilated soffit 3 7 6 cm F To an outside corner 12 30 cm G To an inside corner 12 30 cm H To each side of centerline extended above a meter regulator asse...

Page 23: ...or insulated with a suitable material as approved and specified by the insulation manufacturer to withstand tem perature up to 460 F 238 C Use an approved B vent termination cap as supplied by the ma...

Page 24: ...l and national codes ANSI Z223 1 NFPA 54 in the USA The HE Series is an ap pliance approved as a Vented Overhead Heater under ANSI Z21 86 CSA 2 32 Vented Gas Fired Space Heating Appliances TEST FOR LE...

Page 25: ...uge con nection immediately upstream of the gas supply connection to the heater The gas supply should be checked first with heater turned OFF followed by an other check with heater turned ON This appl...

Page 26: ...ay be used Refer and ad here to local code requirements and NFPA 54 Section 9 6 in the USA If a flexible gas connector is used it must be installed in the orientation shown in Figure 14 be low as requ...

Page 27: ...mostat TruTemp Thermostat or 24V controller signal must be used for the post purge feature to function A line voltage Thermostat or an ON OFF switch will disable the post purge feature A maximum night...

Page 28: ...ation to ensure no debris is blocking the vent and that the integrity and construction of the vent piping is sound and no leakage is occurring 4 Visually inspect the burner flame periodically to ensur...

Page 29: ...WIRING DIAGRAM FENWAL S87J PAGE 30 CHANNEL MICRO 50N PAGE 31 24V OR 120 VOLT THERMOSTAT SINGLE HEATER PER THERMOSTAT NOTE Heater must be controlled by 24Vac Thermostat to enable post purge by the igni...

Page 30: ...30 HE Series Infrared Gas Heater Installation and Operation Manual 20 MULTIPLE TUBE HEATERS per THERMOSTAT Fenwal DSI P N 905000020...

Page 31: ...t any time less than the 1 hour auto reset recovery from lockout requires a manual reset by either resetting the thermostat or removing 24 volts for a period of 5 seconds Flame Failure Re Ignition If...

Page 32: ...ATION Proper location of the electrode assembly is important for optimum system performance The electrode assem bly should be located so that the spark gap is inside the flame envelope about 1 inch 2...

Page 33: ...OMMENDED ACTION S 1 Dead A Miswired check electrical supply 120Vac 5 B Transformer bad 24Vac 10 C Fuse Circuit breaker bad D Bad control check LED for steady on 2 Thermostat on no blower output A Misw...

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Page 35: ...35 HE Series Infrared Gas Heater Installation and Operation Manual This Page Intentionally Left Blank...

Page 36: ...36 HE Series Infrared Gas Heater Installation and Operation Manual This Page Intentionally Left Blank...

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Page 39: ...39 HE Series Infrared Gas Heater Installation and Operation Manual This Page Intentionally Left Blank...

Page 40: ...al on the Ignition Control to establish a spark Pull the wire away from the stud and note the length of gap at which spark discontinues A spark length of 1 8 in 3 mm or more indicates satisfactory vol...

Page 41: ...GNITER IS SHORTING OUT CHECK GROUND WIRING REMOVE AND INSPECT IGNITER AND LEAD CHECK BOOT OF THE IGNITION CABLE FOR SIGNS OF MELTING OR OVERHEATING IF YES TAKE PROTECTIVE ACTION TO SHIELD CABLE AND BO...

Page 42: ...DOWNS EVEN THOUGH OPERATION IS NOR MAL AT THE TIME OF CHECKOUT CHECK FOR EXCESSIVE HEAT AT SENSOR INSU LATOR AS TEMPERATURES ABOVE 1000 F 538 C CAUSES SHORT TO GROUND CHECK FLAME SIGNAL IN SERIES WITH...

Page 43: ...S ARE COMPATIBLE WITH THIS HEATER AND TO THIS EQUIPMENT HAS BEEN FACTORY FIRED AND TESTED PRIOR TO SHIPMENT HOWEVER THIS APPLIANCE IS NOT PLUG PLAY IT RE QUIRES COMMISSIONING AND FIELD ADJUSTMENT SPEC...

Page 44: ...EADING AT THE IGNITION MODULE VOLTS WHAT IS THE FLAME SIGNAL STRENGTH IN uA FROM SENSOR uA microamps IS HEATER CONTROLLED BY A THERMOSTAT YES NO IS THE THERMOSTAT STRATEGICALY LOCATED YES NO WHAT IS T...

Page 45: ...mm x 305 mm Burner Weight 26 pounds 11 8 kg Dimensions 16 L x 10 25 W x 10 75 H 406 mm x 260 mm x 273 mm Tube Reflector System Weight 60 pounds 27 kg Dimensions 103 5 L x 16 5 W x 7 5 H 2629 mm x 420...

Page 46: ...elow 31 HIGH ALTITUDE INSTALLATION Field Conversion Kit required to convert between fuel gas types Part number 903000039 HE Series Natural Gas to Propane Gas Conversion Kit Part number 903000040 HE Se...

Page 47: ...Safety Snap Hooks 2 pkg of 25 pkg of 100 903000071 903000064 903000070 TruTemp Infrared Setback Thermostat True comfort control for radiant heating systems senses and averages ambient and radiant temp...

Page 48: ...The pins that extend from each side of the two guard sections are inserted into these sets of holes Fig 1 Fig 2 Step 1 On ONE SIDE of the reflector remove the bottom screws Qty 3 that fasten the refle...

Page 49: ...e screws at the bottom edge of the reflector into the three hangers Fig 7 Fig 9 Fig 10 Center Fig 11 End Notes 1 To bend the pins use needle nose pliers to hold the guard screen securely Fig 8 and ano...

Page 50: ...ESTRICTOR 908000012 Air Intake Restrictor 1 5 Hole 40 NG LP 10 BLOWER 908000013 Blower Assembly Tube Burner 11 MANIFOLD BUSHING 906000076 Manifold bushing 12 90 DEGREE ELBOW FITTING 1 2 906000077 Stre...

Page 51: ...LECTRICAL CORD 905000028 Cord electrical 6 24 IGNITION SPARK CABLE See Above 25 IGNITER KIT 906000082 Spark Igniter Gasket Kit 26 SIGHT GLASS ASSEMBLY 909000118 Sight glass assembly tube heater 27 FLA...

Page 52: ...Positions tube in hanger reflector system 31 PREFORMED U TUBE 906000147 Preformed U Tube 17 ft tube length 32 HANGER 909000134 System Hanger 33 REFLECTOR 906000131 Reflector 34 REFLECTOR END PLATE 90...

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Page 54: ...54 HE Series Infrared Gas Heater Installation and Operation Manual NOTES...

Page 55: ...55 HE Series Infrared Gas Heater Installation and Operation Manual NOTES...

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