Rinnai Q Premier QP130N Installation & Servicing Instructions Manual Download Page 40 | Manualshive

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Installation & Servicing Instructions Rinnai Q Premier

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6.7.6

Dimensioning of the exhaust and air intake duct

The boiler must be vented and supplied with combustion and ventilation air as
described in this section.
Ensure the vent and air piping and the combustion air supply comply with these
instructions regarding vent system, air system, and combustion air quality.

Inspect fi nished vent and air piping thoroughly to ensure all are airtight and
comply with the instructions provided and with all requirements of applicable
codes.

Failure to provide a properly installed vent and air system may cause severe
personal injury or death.

Use only the material listed in Rinnai's vent documentation for vent pipe, and
fi ttings. Failure to comply could result in severe personal injury, death or
substantial property damage.

Installation must comply with local requirements and with the National Fuel
Gas Code, ANSI Z223.1 for U.S installations or CSA B 149.1 for Canadian
installations.

For closet and alcove installation, CPVC material, instead of PVC, must be used
in a closet/alcove structure. Failure to follow this warning could result in fi re,
personal injury, or death.

All vent pipes must be connected and properly supported, and the exhaust
must be pitched a minimum of a 1/4”/foot (21 mm/m) back to the boiler (to allow
drainage of condensate). Please refer to the venting manufacturer's manual to
see if a larger pitch is required for specifi c venting systems. The venting system
manufacturer's required venting pitch must always be followed if larger than
1/4” (21 mm). Ubbink concentric condensing venting requires a pitch of ¾”/
foot (6mm/m).

Combustion air piping from the outside MUST comply to the requirements of
the authority having jurisdiction or, in the absence of such requirements, to the
latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54. In Canada,
installation must be in accordance with the requirements of CAN/CSA B149.1,
Natural Gas and Propane Installation Code.

See the Rinnai Boiler Applications Manual for further information on venting.

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Summary of Contents for Q Premier QP130N

Page 1: ...iler Installation and service must be performed by a licensed professional service agency or the gas supplier who must read and follow the supplied instructions before installing servicing or removing this boiler CAUTION The user manual is part of the documentation that is delivered to the installation s operator Go through the information in this manual with the owner operator and make sure that ...

Page 2: ...Changes may be made without notice to the illustrations process steps and technical data as a result of our policy of continuous improvement Updating of documentation Please contact us if you have any suggestions for improvements or corrections Find our contact details on the back of this manual California Proposition 65 lists chemical substances known to the state to cause cancer birth defects de...

Page 3: ... Boiler conversion from concentric to parallel 36 6 7 3 2 Placing air filter 36 6 7 4 Recommended vent air intake terminal position 37 6 7 5 Direct vent closet and alcove installation 39 6 7 6 Dimensioning of the exhaust and air intake duct 40 6 7 7 Combustion air and vent piping lengths 41 6 7 8 Calculation of compensation factor 42 6 7 9 Room Air System indoor combustion air 43 7 Electrical conn...

Page 4: ... cause severe personal injury death or substantial property damage WARNING Indicates the presence of hazards that can cause severe personal injury death or substantial property damage CAUTION Indicates presence of hazards that will or can cause minor personal injury or property damage CAUTION Risk of electric shock Indicates presence of hazards due to electric shock NOTICE Indicates special instru...

Page 5: ...r the power supply connection The technical rules established by the gas utility company concerning the connection of the gas connection to the local gas mains The instructions and standards concerning the safety equipment for the water space heating system The Installation Instructions for building heating systems The boiler must be located in an area where leakage of the boiler or connections wi...

Page 6: ... by Rinnai for that purpose When freeze protection of the heating system is desired only use Rinnai approved antifreezes The allowed maximum concentration is 50 When using oxygen permeable pipes e g for under floor heating systems you must separate the system from the boiler using plate heat exchangers Valve off boiler while flushing system do not introduce any system cleaner into the boiler loop ...

Page 7: ...nmentally responsible manner 2 Regulations and guidelines The installation must comply to the requirements of the authority having jurisdiction or in the absence of such requirements to the latest edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 In Canada installation must be in accordance with the requirements of CAN CSA B149 1 Natural Gas and Propane Installation Code Where required by ...

Page 8: ...allationshallbeperformedinstrictcompliance with the manufacturer s instructions A copy of the installation instructions shall remain with the boiler and or equipment at the completion of the installation 4 Ametal or plastic identification plate shall be mounted at the exterior of the building four feet directly above the location of vent terminal The plate shall be of sufficient size to be easily ...

Page 9: ...n intelligent control system CMS Control Management System The boiler anticipates the heat demand of the central heating system or the domestic hot water facility system When an outdoor sensor is connected to the boiler it will operate weather dependantly using outdoor reset This means that the boiler control measures the outside temperature and supply temperature With this data the boiler calcula...

Page 10: ...t The boiler is delivered on a pallet in a card board box After removing the packaging certain parts of the casing can be removed to reduce weight for indoor transportation as follows see figure 1 1 Open the smoke glass door 2 Remove the 2 screws just below the upper edge 3 Lift the front top part at the front 4 Close the smoke glass door and pull the complete front panel at the top towards you gr...

Page 11: ...r room and or around combustion air intake Spray cans containing chloro fluorcarbons Ammonium and or ammonium solutions Permanent wave solutions hair product Chlorinated waxes and or cleaners Swimming pool chemicals based on chlorine Calcium chloride used for thawing Sodium chloride used for water softening Refrigerant leaks Paint or varnish removers Hydrochloric acid muriatic acid Cements and glu...

Page 12: ...system pipework and for servicing See drawing in section 5 3 Lift the boiler only by the boiler s grips and the rear wall See figure 3a Lifting and carrying precautions To avoid personal injury please follow these recommendations Always lift the boiler with 2 people or use special equipment When lifting the boiler bend the knees and keep the back straight and feet apart Do not lift and twist at th...

Page 13: ...Installation Servicing Instructions Rinnai Q Premier 13 5 3 Dimensions dimensions Q Premier figure 4 B H J K G D C E F A O N L H J K L M M N O P P Q Q R R S S S ...

Page 14: ...ater pipe 34 6 880 O Bottom side boiler condensate pipe 26 0 662 26 0 662 Connection side gas pipe g hot water pipe h DHW circulation return pipe x cold water pipe c supply pipe s return pipe r S Back boiler center of all pipe connections See figure 5 61 8 1570 64 5 1640 23 6 600 25 2 640 3 7 95 4 7 122 inch mm QP130N 6 9 175 top QP85N 18 5 470 4 1 105 1 4 35 1 2 30 Center to center vent and air s...

Page 15: ...bustion air supply and vent system Boiler type QP85N QP130N Vent system Combustion air supply 80 125mm Gas pipe g 3 4 M NPT Supply pipe s 3 4 M NPT Return pipe r 3 4 M NPT Cold water pipe c 3 4 M NPT Hot water pipe h 3 4 M NPT DHW circulation return pipe x 3 4 M NPT Condensate pipe d 1 25mm Dimensions h c r s x g s r h c x g s r g x c h d d d ...

Page 16: ...ll types inch mm inch mm inch mm Top of boiler 0 0 10 250 Back of boiler 0 0 0 Front of boiler 6 150 6 150 24 600 Left side of boiler 0 0 2 50 Right side of boiler 0 0 2 50 Vent 0 0 0 clearances to the boiler table 3 wall 2 50 ceiling Min 10 250mm 15 7 400 24 600 service clearances to the boiler figure 6 For closet installation clearance is 1 25mm from the front 5 3 1 Clearences from the boiler 2 ...

Page 17: ...A 5AF 4AT 5AF 4AT Degree of protection acc EN 60529 IPX0D IPX0D Weight empty lbs kg 236 107 243 110 Water content CH gallon liter 0 9 3 5 1 3 5 Water content DHW gallon liter 24 90 24 90 Water content Plumbing Kit gallon liter 0 58 2 2 0 58 2 2 Q Premier g g After run time pump CH min 5 5 After run time pump DHW min 1 1 PMS Water pressure min max PSI bar 14 43 1 3 14 43 1 3 PMW Water pressure DHW ...

Page 18: ...ction See further chapter 6 6 The vent system and air supply system It consists of a concentric connection 3 5 80 125 mm The boiler can be converted to a twin pipe connection that will accept 80mm flue and intake air or with the use of the included adapters 3 PVC CPVC flue and intake See further chapter 6 7 Cold and hot water pipes for domestic hot water DHW It is provided with a 3 4 male thread o...

Page 19: ...o prevent gravity circulation of the boiler water during the cooling cycle 6 1 1 Pre bend Kit and Installation Rinnai provides 3 Pre bend Plumbing Kit options top right side and left side One of these options must be selected at the time of purchase The pre bend kit must be fitted directly in the back of the boiler on the heating water supply pipe heating water return pipe domestic cold water pipe...

Page 20: ...rculator 3 check valve 4 balancing valve 5 boiler drain valve 6 dirt trap 7 air separator 8 automatic fill valve 9 back flow preventer 10 expansion tank in case the content of the built in expansion tank is not sufficient 11 bypass for system cleaning 12 ASME 30 psi pressure relief valve 13 Temperature and pressure gauge 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Page 21: ...ction dimensions To ensure the correct heat transfer the system piping must be sized correctly The piping should be increased in size upon exiting the boiler at the end of the prebend kits to properly suit the system Table 5 provided shows the correct piping sizes based on the maximum flow rate for piping and system Delta T Uponexitingoftheboilercabinetallexternalpipingmustbeproperlysupported The ...

Page 22: ... 4 Connect drain hose H3 to the return side purge station BD2 5 Pour the system cleaner into a pail and follow the system cleaner instructions on circulation time and volume to be added to the system 6 Operate the charging pump CP and charge the system with the required volume of system cleaner 7 Close the supply side purge station BD1 8 Turn on the system pump s SP and circulate the cleaner throu...

Page 23: ...pproved system cleaners inhibitors and antifreeze Approved antifreeze Rhomar RhoGard Mutli Metal AL safe Sentinel X500 Noble Noburst AL Fernox Alphi 11 Approved system cleaner Noble Noburst Hydronic System Cleaner Fernox F3 Cleaner Rhomar Hydro Solv 9100 Sentinel X400 The system cleaners from NoBurst Rhomar and Fernox are NOT to be used in the boiler The boiler must be closed off valved off from t...

Page 24: ...external circulation pump may not exceed 120V 2 Amp If a pump with a larger current draw is required an isolation relay must be used See the Rinnai Boiler applications manual for further information The extra external pump must be selected according to the installation resistance and required flow As standard the boiler is provided with a water filter in the return pipe of the boiler fig 12 so tha...

Page 25: ...essure gauge is included with the boiler 6 1 3 Low water cut off The Rinnai Q Premier boiler has a factory installed pressure switch type Low Water Cut Off LWCO Check your local codes to see if a Low Water Cut Off is required LWCO and if this device conforms to local code See the Rinnai Boiler Applications Manual for further information The Low water cut off is not serviceable NOTICE i NOTICE i ...

Page 26: ...the delivery and should be sourced locally Please refer to the expansion tank manufacturer for further information Fill the additional expansion tank to a minimum of 14 5 psi For the boiler to function correctly it is necessary to connect the additional expansion tank to the installation according to figure 7 See the Rinnai BoilerApplications Manual for further information regarding placement of t...

Page 27: ...s supply line and meter Gas piping A sediment trap must be installed upstream of the gas controls The boiler gas pipe is equipped with external 3 4 M NPT thread onto which the tail piece of the gas shut off valve can be connected Use appropriate sealing The connection to the boiler must include a suitable method of disconnection and a gas control valve must be installed adjacent to the boiler for ...

Page 28: ...ment trap must be provided upstream of the gas controls The boiler pipe is provided with external 3 4 M NPT thread onto which the tail piece of the gas shut off valve can be screwed Use appropriate sealing The connection to the boiler must include a suitable method of disconnection A gas control valve must be installed adjacent to the boiler for isolation purposes The nominal inlet working gas pre...

Page 29: ...n DHW If there is sediment in your domestic water supply a sediment filter or other suitable device should be used to remove it before the water enters the indirect tank water heater 3 Water Chemistry for DHW The water used for domestic must have a water pH between 6 0 and 8 0 contain less than 1 7 gpg 20 mg l of Sodium and a concentration of Chlorine less than 5 8 gpg 100 mg L If problems occur w...

Page 30: ...c plate heat exchanger and domestic hot water tank for cleaning must be provided at installation Refer to figure 14 for proper piping layout A Rinnai valve kit can be used on domestic water connections for all Q Premier boilers to allow for cleaning of the domestic plate heat exchanger and domestic hot water tank Rinnai recommends the use of the WRIK LF F 3 4 NPT thread connection when connecting ...

Page 31: ... drain pipe should be connected to a drain in the building by means of an open connection By this means the possibility of drain gases effecting the boiler is prevented The drain connection should have a minimum diameter of 1 3 32mm Install the condensation drain pipe according to applicable local code If the condensate outlet of the boiler is lower than the public sewage system a condensate pump ...

Page 32: ...om different manufacturers Venting should be as direct as possible with a minimum number of pipe fittings Avoid dips or sags in horizontal vent runs by installing supports per the vent manufacturer s instructions Support horizontal vent runs every four feet and all vertical vent runs every six feet or in accordance with local codes Vent diameter must not be reduced The boiler is unsuitable to inst...

Page 33: ...nation with roof terminal figure 17A Termination with roof terminal and bends figure 17B Short termination with wall terminal figure 16A Termination with wall terminal on higher level figure 16B Examples roof terminals Examples wall terminals Wall thickness for vent termination installation Minimum 100mm 4 Maximum 508mm 20 ...

Page 34: ...nstallation Minimum 100mm 4 Maximum 508mm 20 Vertical vent and horizontal air intake figure 18C Vertical with concentric termination figure 18D Horizontal with concentric termination figure 18A Horizontal with parallel termination figure 18B Vertical with parallel termination figure 18E 10 MINIMUM INSIDE EDGE TO INSIDE EDGE 12 OVER MAX SNOW LEVEL OR 24 WHICHEVER IS GREATER ...

Page 35: ...ad of the concentric vent adapter on top of the boiler See chapter 6 7 3 1 for installation The maximum permissible pipe length is set out in table 9 chapter 6 7 7 Room Air System indoor combustion air The boiler can use room air for combustion If this option is selected the boiler must first be converted to the parallel system A single exhaust pipe can then be fitted It is required to use a room ...

Page 36: ...e boiler air intake 5 Pull the rubber seal around the bottom of the exhaust connector 6 Push the exhaust connector in the boiler in the boiler exhaust pipe until CLICK 7 Push the 5 cover over the exhaust connector in the 5 opening until CLICK 8 Push the rubber plug in open position in the O2 measuring opening and close the stop 9 Push the gasket around the top of the exhaust connector 10 Push the ...

Page 37: ...h 30 kW 6 inches 15 cm for appliances 10 000 Btuh 3 kW 9 inches 30 cm for appliances 10 000 Btuh 3 kW and 50 000 Btuh 30 kW 12 inches 91 cm for appliances 50 000 Btuh 30 kW 4 feet 1 2 m below or to side of opening 1 foot 300 mm above opening C Clearance to permanently closed window D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet 61 cm fro...

Page 38: ...old and or humid weather water vapor may condense on leaving the vent terminal The effect of such water condensation must be considered The terminal must be located in a place not likely to cause a nuisance Use the Instructions of the Rinnai venting system for installation and service Cellular or Foam core PVC CPVC and Radel is not permitted for use with the boiler The application of any type of i...

Page 39: ...injury or death Rinnai strongly suggests the use of concentric venting for all closet and alcove installations For non direct vent room air applications see sections 6 7 6 and 6 7 9 WARNING 0 34 6 880mm 2 8 5x 70mm 18 469mm 10 254mm Closed door 1 25mm minimum clearance around hot water pipes 1 25 4mm 0 1 25mm minimum clearance around vent pipe 1 25mm minimum clearance around hot water pipes Minima...

Page 40: ...r Canadian installations For closet and alcove installation CPVC material instead of PVC must be used in a closet alcove structure Failure to follow this warning could result in fire personal injury or death All vent pipes must be connected and properly supported and the exhaust must be pitched a minimum of a 1 4 foot 21 mm m back to the boiler to allow drainage of condensate Please refer to the v...

Page 41: ...ilter Example of calculation Twin tube parallel with terminal Combustion air length 24 ft with elbow 3 x 90 Vent length 24 ft with elbow 2 x 90 elbow 2 x 45 Calculation Equivalent Air Length 24 3x6 2 x 0 5 23 ft Equivalent Vent Length 24 2x6 2x3 2 x 0 5 23 ft Total 46 ft Equivalent vent length table 9 Parallel system Length tube Number of elbows 90 x 6 Number of elbows 45 x 3 Concentric terminal A...

Page 42: ...tion Factor Vent System CF V in the table below 2 Determine the Compensation Factor Altitude CF A in the table below Any application or installation above 10 000 must be reviewed by Rinnai s Engineering group This is to ensure the product is installed and the overall system is designed properly and that the units are commisioned properly Not involving of Rinnai s Engineering group would result in ...

Page 43: ...and can become toxic when used as combustion air in gas appliances Such chemicals can be found in but not limited to bleach ammonia cat litter aerosol sprays cleaning solvents varnish paint and air fresheners Do not store these products or similar products in the vicinity of this boiler Unconfined Space An unconfined space is defined in NFPA 54 as a space whose volume is not less than 50 cubic fee...

Page 44: ... illustrated in figure 25 consideration must be taken for the design of the louvers or grills to maintain the required free area required for all gas utilizing equipment in the space If the free area of the louver or grill design is not available assume wood louvers will have 25 free area and metal louvers or grills will have 75 free area Under no circumstance should the louver grill or screen hav...

Page 45: ...n communicating directly with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 in2 2000 Btu hr 1100 mm2 kW of total input rating of all appliances in the confined space Note If ducts are used the cross sectional area of the duct must be greater than or equal to the required free area of the openings to which they are connected When communicating indirectly wit...

Page 46: ...n be enlarged to fit different strain relief and conduit connections Connect a power supply cable to the cable harness terminal strip that connects to both the power switch on the front of the Control Tower and the terminal strip with positions 1 2 and 3 on the inside of the Control Tower The boiler must be electrically grounded in accordance with local codes or in absence of local codes with the ...

Page 47: ...ostat or control it may be necessary to calibrate the anticipating resistance to prevent too high temperature fluctuations As a standard rule this means mercury thermostats This resistance wire is present in the Control Tower and must be connected to terminals 23 and 27 The anticipating resistance in the room thermostat has to be set at 0 11 A For more detailed questions regarding the components w...

Page 48: ...s Rinnai Q Premier 48 electrical diagram figure 28 Label all wires prior to diconnection when servicing or replacing controls Wiring errors can cause improper and dangerous operation CAUTION 120V 120V 120V 5 X7 High Limit Switch T 220 F ...

Page 49: ...Installation Servicing Instructions Rinnai Q Premier 49 electrical ladder diagram figure 28a ...

Page 50: ...nds When the system has been filled the automatic de aeration program starts when a program has been selected by pressing the button for Central Heating DHW or pump program of The program takes 17 minutes and stops automatically After this the unit will function normally See also Filling and de aerate the boiler and installation chapter 10 On a call for heating or hot water the control system will...

Page 51: ...run times on the relevant programs LED off 6 Mode button After briefly pressing a selection of the data chapters can be retrieved After pressing for 5 seconds it is possible to enter the code as described in chapter 11 3 7 Step button After briefly pressing the water pressure can be retrieved and pages per chapter can be retrieved After pressing for 5 seconds it switches from the Good state to tec...

Page 52: ...illing the heating system the complete system including all zones must be thoroughly cleaned and flushed to remove sediment Flush until clean water runs free of sediment Rinnai suggests using an approved system cleaner to flush the system but not the boiler Always use Rinnai approved antifreezes See the list at the end of this chapter Never use reverse osmosis D I or distilled water for filling th...

Page 53: ...urst AL Fernox Alphi 11 Approved system cleaner Noble Noburst Hydronic System Cleaner Fernox F3 Cleaner Rhomar Hydro Solv 9100 Sentinel X400 The system cleaners from NoBurst Rhomar and Fernox are not to be used in the boiler The boiler must be closed off valved off from the rest of the system or not connected while the cleaners are in the system The system should then be drained and then thoroughl...

Page 54: ...e can reduce during this period and therefore topping off with water will have to be done During normal use the following messages can occur with the necessary follow up NOTICE i Water pressure is too low 12 PSI flashing FILL will alternate with indication of water pressure boiler power of 50 is possible The installation needs to be topped off Water pressure is too high 42 PSI if HIGH indication r...

Page 55: ... D Do not use this appliance if any parts have been under water Immediately call a licensed professional to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above this label 2 Turn off al electrical power of the appliance 3 Set the thermostat or other operating control to the...

Page 56: ... by an arbitrary number Press by means of the or the button until the code C123 is shown Press the STORE button to confirm the code code blinks1 x Now you have acces to the installer level There are 4 chapters Parameters Information chapter no adjustments possible Service chapter Error chapter no adjustments possible The content of the chapters is described on the following pages Press briefly the...

Page 57: ...ve graph 1 1 1 4 7 14 F heating curve climate zone see also heating curve graph 4 32 F 10 0 F fine adjustment heating curve day temperature 8 to 10 F 11 0 F fine adjustment heating curve night temperature 8 to 10 F 14 10 F min gradient speed F min 0 28 F min 15 00 Booster after night decrease no 00 yes 01 23 26 F Frost Temperature 4 to 50 F 27 32 F Minimum T set CH 0 158 F 36 10 Type of three way ...

Page 58: ... data in this table can be requested by the RS100 Most of the adjustments which are stated in this table are unnecessary when in combination with the Rinnai RS100 thermostat and will be taken care of by the RS100 itself and do not have to be adjusted For further information regarding to the RS100 thermostat refer to the Rinnai RS100 installation manual Outdoor reset Heat curve day Heat curve night...

Page 59: ...once every 24 hours in order to prevent these parts from seizing up In the event of freezing danger with an isolated boiler it is advisable to drain the boiler and or the installation 13 Commissioning Work on the boiler must be carried out by a licensed professional using correctly calibrated instruments with current test certification These installation instructions are intended for licensed prof...

Page 60: ...the air quantity are unnecessary in most cases due to the fact that the boiler operates with a zero pressure control This means the correct gas quantity is controlled by the suction operation of the fan The fine adjustment of the zero pressure which is carried out at the factory is once only which means that adjusting of this value is unnecessary Only in case of replacing of the gas valve venturi ...

Page 61: ...owed on the input of the gas burner fitting is 14 inch W C 35mbar 13 2 Testing the Ignition Safety shut off device Switch off system using the Central Heating button and the DHW button Disconnect the plug and socket connection of the ionization cable Switch on the sytem using the Central Heating button and the DHW button Press the MODE button for 5 seconds The display will show COdE followed by an...

Page 62: ...ce until 1 is shown alternately 1 and OFF will be shown Calibrate the O2 meter Place the probe of the O2 meter into the check point see fig 32 Press the button until the maximum value in kW is achieved The boiler will burn on full load value on display in kW value in BTU hr x3415 When adjusting from max to min load it is advisable to stop at medium load to allow the boiler to stabilize Adjusting q...

Page 63: ... 5 seconds The display will show COdE followed by an arbitrary number Select by means of the or the button the code C123 Press the Store button to confirm the code code blinks 1 x Press the MODE button until SERV is shown Press the STEP button once until 1 is shown alternately 1 and OFF will be shown Press the button until the maximum value in kW is achieved The boiler will burn on full load value...

Page 64: ...olation valve usually located on the side or top of the boiler or by turning off the water supply to the building 14 1 Periodic examination of venting systems and boiler The inspection of the boiler and venting system should be done every 2 years or 4000 hours and full maintenance every 4 years or 8000 hours of operation whichever occurs first When doing this the circumstances of the boiler s loca...

Page 65: ...gas leaks 14 2 5 Carrying out a pressure test of the heating system See chapter 10 2 Filling the heating system 14 2 6 Checking venting systems Check the following points Is the prescribed combustion air flue system used Have the instructions for configuring the flue system as specified in the relevant Installation instruction for the flue gas system been observed Check air intake and or air filte...

Page 66: ...o be removed from the hood and the venturi Clean the fan with a soft brush and a vacuum cleaner Replace the gasket and ensure that all gaskets of the fan parts are mounted correctly Heat exchanger every 4 year maintenance Checktheheatexchangerforcontamination Cleanthisifnecessarywithasoftbrush and a vacuum cleaner Prevent debris from falling down into the heat exchanger Flushing the heat exchanger...

Page 67: ...y 14 Press the condensate tray 14 carefully downwards and remove it by pulling it forward Replace the gasket between condensate tray and heat exchanger with a new one Clean the condensate tray with water and a hard brush Check the condensate tray for leaks Step 3 Refitting is done in reverse order Note that all gaskets seal completely Make sure that during refitting the clamping rods are put in th...

Page 68: ...working combustion analyzer Verify proper operation after servicing Always reset the service interval counter after full maintenance interval every 4 years or 8000 hours of operation 14 3 1 Reset service interval counter At 8000 hours of use SERVICE will scroll across the display Good will display as well alternatively To reset the 8000 hour service notification Enter the 1st Tier Settings 123 Cod...

Page 69: ... 16 exhaust 17 combustion air supply 18 air box 19 temperature and pressure relief valve 20 DHW flush and drain valve 21 CSA Data Plate serial number 22 ASME NB CRN data plate T1 flow sensor T2 return sensor T3 DHW tank sensor P1 water pressure sensor Rinnai Q Premier figure 45 G gas pipe S supply connection heating R return connection heating D condensate pipe X DHW circulation return pipe C cold...

Page 70: ... T has been detected between flow and return sensor whereas the burner is not in operation After the T has disappeared the block will clear Block 85 The control has not detected a water flow The venting cycle is started If during this cycle water flow is detected the venting cycle is ended and the burner is released Error with a number in the last two positions Error 00 Poor flame forming Error 02...

Page 71: ...ng installation during the block The pump continues to operate at minimum capacity during the block Check flow through the boiler and DHW tank See the installation instructions for the hydraulic connections to the boiler Possible causes radiator shut off valves closed or blocked water filter resistance coil in tank to high see pump height Check 3 way valve on function and pollution Incorrect param...

Page 72: ... gas pre pressure during the start must be a minimum of 7 W C 17 mbar check the 24 Volts in the gas during ignition block s open position 2 There is a temperature difference between supply 3 and return 4 Boiler has gone out after ignition Due to insufficient ionization the burner has gone out after ignition Ionization flow ionization cable or the O2 setting The minimum ionization current should be...

Page 73: ...oad the program into the new control unit T3 flow sensor ground connection T3 flow sensor failure controller failure Check the data in Error mode Boiler data during error 1 Error 14 2 Operational status 00 3 Flow temp 22 4 Return temp xx 5 kW burner 00 6 pomp xx variable values x3415 BTU hr A temperature of 36 is displayed at position 3 Check the wiring and or measure the resistance of the flow se...

Page 74: ...the sensor The wiring is OK but the error is repeated Remove the plug from the flow sensor as a result of which Error 36 occurs Replace the sensor Shut down of return sensor T2 Check the data in Error mode Boiler data during error 1 Error 32 2 Operational status 00 3 Flow temp xx 4 Return temp 230 5 kW burner 00 6 pomp xx variable values x3415 BTU hr Check the wiring check the wiring for the senso...

Page 75: ...ror Software error control unit Replace the control unit The display will automatically load the program into the new control unit Electrical leakage to ground Moisture on controller PCB Check if there is water leaking on or in the boiler Stop water leak and replace controller No software present Control unit and display don t have a programm There are a new display and a new control unit installe...

Page 76: ...itch off 2 Dirt in three port valve or three port valve cartridge is binding Clean or replace Insufficient quantity of hot water 1 Hot and cold water connection to the boiler mixed up Check pipe connections 2 Incorrect flow reducing valve Check for the type and for contamination if necessary replace Combi and or clean Check the comfort synchronising valve for the correct setting in accordance with...

Page 77: ...Installation Servicing Instructions Rinnai Q Premier 77 ...

Page 78: ...low these instructions exactly a re or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other Àammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do NOT try to light any appliance Do NOT touch any electrical switch Do NOT use any phone in your building Immediately call your gas supplier f...

Page 79: ...X 6 SNAP LOCK CASING QP 809000136 X X X X 7 DOOR CASING Q CPL 809000137 X X X X 8 USER MANUAL QP 800000039 X X X X 9 INSTALLATION MANUAL QP 800000040 X X X X 200 DHW PUMP 807000098 X X X X 200 GASKET PUMP 2 PER PACKAGE 807000099 X X X X 201 PLATE HEAT EXCHANGER QP 807000100 X X X X 202 EXPANSION VESSEL 3 17 GALLONS 12 LITRES 807000101 X X X X 203 ADJUSTMENT FEET 809000138 X X X X 204 T P VALVE DHW...

Page 80: ...on Servicing Instructions Rinnai Q Premier 80 Parts pre bend plumbing kits Q Premier 308 309 310 311 312 313 301 302 306 305 304 303 317 318 316 315 319 320 307 321 322 321 322 321 322 321 322 321 321 321 314 300 ...

Page 81: ...Y 807000108 X X X X 309 LEFT SIDE PRE BEND PIPE HEATING WATER RETURN 807000109 X X X X 310 LEFT SIDE PRE BEND PIPE DHW OUTLET 807000110 X X X X 311 LEFT SIDE PRE BEND PIPE DOMESTIC COLD WATER INLET 807000111 X X X X 312 LEFT SIDE PRE BEND PIPE DHW RECIRCULATION 807000112 X X X X 313 LEFT SIDE PRE BEND PIPE GAS 806000028 X X X X 314 TOP PRE BEND KIT 804000081 X X X X 315 TOP SIDE PRE BEND PIPE HEAT...

Page 82: ...Installation Servicing Instructions Rinnai Q Premier 82 Parts heat exchanger Q Premier 30 31 64 32 33 34 35 36 40 41 52 54 83 60 61 62 55 53 37 46 51 43 44 39 45 47 59 63 49 38 56 ...

Page 83: ...000042 X X 62 CLAMP BAR COND TRAY 809000044 X X X X 63 BOLT M 5X12 IMBUS VERZ 3 PER PACKAGE 809000045 X X X X 64 COVER GAS VALVE 809000046 X X X X Item Description Art No Référence P Propane after conversion N P N P QP85 QP130 OSS1 OSS2 30 CLAMP BAR TOP PART HEX LONG 809000014 X X X X 31 TOP PART HEAT EXCH SET OSS1 807000010 X X 31 TOP PART HEAT EXCH SET OSS2 807000011 X X 32 BOLT M 5X16 5 PER PAC...

Page 84: ...Installation Servicing Instructions Rinnai Q Premier 84 Parts rear wall Q Premier 78 79 126 127 128 129 101 81 82 77 91 95 93 94 90 92 108 108a 109 112 113 114 116 115 117 119 118 111a 111 ...

Page 85: ...ONT Q85S 7 Q130S 808000015 X X X X 126 FLANGE 3WV 807000063 X X X X 127 O RING ø26 70 X 1 78 3 PER PACKAGE 809000091 X X X X 128 PIPE PL EXCH 3WV E 809000141 X X X X 129 BOLT M 5X12 IMBUS VERZ 3 PER PACKAGE 809000045 X X X X Item Description Art No Référence P Propane after conversion N P N P QP85 QP130 OSS1 OSS2 77 COVER AIR SUPPLY Ø80mm 807000075 X X X X 78 CONCENTRIC FLUE ADAPTOR 80 125 MM 8080...

Page 86: ...emier 86 Parts electrical components Q Premier 152 T1 supply sensor 150 T2 return sensor 158 T3 DHW sensor 160 T6 Outdoor reset sensor 156 T5 fl ue gas sensor 159 HLS high limit switch 151 P1 water pressure sensor 160 158 156 152 150 151 159 159 158 ...

Page 87: ...34 DISPLAY MCBA ATAG Q 805000028 X X X X FLAT CABLE DISPLAY L 240 SHR 805000029 X X X X 141 HARNESS Q 120V MAINS SWITCH 805000013 X X X X MAINS SWITCH 120V 805000048 X X X X 142 3WAY VALVE ACTUATOR VC6940 805000031 X X X X CABLE HARNESS Q 3WV 805000023 X X X X Item Description Art No Référence P Propane after conversion N P N P QP85 QP130 OSS1 OSS2 150 NTC T2 T3 805000032 X X X X 151 WATERPRESSURE...

Page 88: ...L294C Concentric 12 Straight Pipe 35CVS 12 3x5 AL294C Concentric 36 Straight Pipe 35CVS 36 3x5 AL294C Concentric 48 Staight Pipe 35CVS 48 3x5 AL294C Concentric 90 Elbow 35CVS E90 3x5 AL294C Concentric 45 Elbow 35CVS E45 3x5 AL294C Concentric Wall Strap 35CVS WS 3x5 AL294C Concentric Horizontal Cap 35CVS HC 3x5 AL294C Concentric Vertical Cap 35CVS VC 3x5 Sealed Combustion 6 Vent Length SC 0603 3x5 ...

Page 89: ...3 x 87 Elbow ISEL0387 3 x 45 Elbow Long ISELL0345 3 x 45 Elbow Long PPs UV Black ISELL0345UV 3 x 87 Elbow Long ISELL0387 3 x 87 Elbow Long PPs UV Black ISELL0387UV 3 x 87 Sweep Elbow ISELR0387 3 x 20 End Pipe PPs UV Black ISEP03 3 x 39 End Pipe PPs UV Black ISEP0339 3 Single Wall EDPM Gasket ISGE03 3 Horizontal Drain Tee ISHDT03 3 Low Profile Wall Termination ISLPT0303 3 Tee IST03 3 Test Port ISTP...

Page 90: ...st thermostat so appliance will operate continuously e Test for spillage at the draft hood relief opening after 5 minutes of mainburner operation Use the flame of a match or candle or smoke from a cigarette cigar or pipe f After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above return doors windows exhaust fans ...

Page 91: ... i f f e o c e r u t a r e p m e T Temp C NTC kOhm 30 171 70 20 98 82 10 58 82 0 36 10 10 22 79 20 14 77 25 12 00 30 9 81 40 6 65 50 4 61 60 3 25 70 2 34 80 1 71 90 1 27 100 0 95 110 0 73 120 0 56 0 20 40 60 80 100 120 140 160 180 200 40 20 0 20 40 60 80 100 120 Temp C NTC kOhm Appendix A Outoor Reset Sensor Data ...

Page 92: ... 8 74 000 10 4 66 000 14 58 000 17 6 53 500 21 2 49 000 24 8 45 000 28 4 40 500 32 36 000 35 6 33 500 39 2 30 900 42 8 28 200 46 4 25 600 50 23 000 53 6 21 400 57 2 19 900 60 8 18 100 64 4 16 600 68 15 000 71 6 14 000 75 2 12 900 78 8 11 900 82 4 10 850 86 9 800 89 6 9 100 93 2 8 500 96 8 7 900 100 4 7 200 104 6 500 113 5 600 122 4 600 131 4 000 140 3 400 158 2 300 176 1 700 194 1 300 Appendix B R...

Page 93: ...Installation Servicing Instructions Rinnai Q Premier 93 ...

Page 94: ...ifi cations and dimensions without prior notice Distributor for the USA R i n n a i A m e r i c a C o r p o r a t e 1 0 3 I n t e r n a t i o n a l D r i v e P e a c h t r e e C i t y G A 3 0 2 6 9 Toll Free 800 621 9419 Tel 678 829 1700 Fax 678 829 1666 E mail info rinnai us Internet www rinnai us E O E 800000039 10 2013 ...

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