RIKEN SEIKI SMP-30 Series Instruction Manual Download Page 1

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COMPACT ELE. HYDRAULIC PUMP

SMP-30, 40 Series

INSTRUCTION MANUAL

RIKEN KIKI CO., LTD

Summary of Contents for SMP-30 Series

Page 1: ...COMPACT ELE HYDRAULIC PUMP SMP 30 40 Series INSTRUCTION MANUAL RIKEN KIKI CO LTD...

Page 2: ...close to ammable materials to minimize the risk of injury and re 2 Pumps will not generate pressure until the discharge outlet plug is removed Therefore before starting remove the plug from the outle...

Page 3: ...voir capacity is attempted and the air valve is open oil will leak out of the air valve However if the air valve is closed the additional oil capacity will cause a pressure rise within the oil tank wh...

Page 4: ...to follow the time regulation for each pump CAUTIONS 1 Use general purpose ISO VG32 oil with the electric pump RIKEN POWER OIL Phosphoester water glycol and w o emulsion oils cannot be used The elect...

Page 5: ...ion of Items Before Operation 21 Inspection of Items During Operation 21 Inspection Items After Operation 21 Changing Hydraulic Oil 21 9 Explanation of Pressure Switch 22 10 Operating Method 23 23 23...

Page 6: ...ly with a high pressure hose or high pressure pipe and connectors that have a maximum working pressure of 70 MPa Do not use in areas where severe damage may occur should hydraulic oil leak or escape S...

Page 7: ...oleum Category 4 RIKEN POWER OIL Maximum Usage Pressure Discharge Amount Motor Permitted Voltage Fluctuation Surrounding Temperature Oil Tank Capacity Usable Oil Amount Hydraulic Oil Used High Pressur...

Page 8: ...tlet G1 2 Rc3 8 High Pressure Safety Valve Oil Tank Operation Switch SW 4A Shape of Power Cord Tip 100V 200V 230V Opening Air valve Drain Oil Outlet Rc1 4 Power Cord Intake Opening Operation Cord Inta...

Page 9: ...ed E High Pressure Safety Valve A valve to limit the maximum pressure in order to prevent damage to the machine and piping Set to 73 MPa at the time of shipping Air Valve Controls admission and emissi...

Page 10: ...he motor stops when pressure rises to the set pressure level Shape of Power Cord Tip 100V 200V 230V Operation Switch SW 4A OFF ON Pressure Gauge Attachment Opening G1 2 Direction Control Valve SMV 33...

Page 11: ...e that maintains the internal pressure of the circuit at the set level by releasing a portion or all of the hydraulic oil to the return side Operation Switch SW 4A ON OFF Shape of Power Cord Tip 100V...

Page 12: ...ection Control Valve KD 2C A shut o valve that use solenoid operation to control the direction of ow of hydraulic oil Shape of Power Cord Tip 100V 200V 230V Shape of Power Cord Tip 100V 200V 230V Oper...

Page 13: ...e direction of ow of hydraulic oil Contains both a built in pilot check valve and a built in external pilot type counter balance valve in port B Shape of Power Cord Tip 100V 200V 230V Shape of Power C...

Page 14: ...Valve When the pressure of the circuit reaches the value set for the valve the internal pressure of the circuit is maintained at the set level by releasing a portion or all of the hydraulic oil to the...

Page 15: ...lve KD 3C 2 Places A manual 4 way 3 position valve that controls the direction of ow of hydraulic oil by using a combination of 2 solenoid valves Shape of Power Cord Tip 100V 200V 230V Operation Switc...

Page 16: ...poses a 4 way 2 position valve when used together with the included valve plate Name of 4 way 2 location valve KSLV 34 Shape of Power Cord Tip 100V 200V 230V Operation Switch SW 4WP PUSH PULL Discharg...

Page 17: ...s well as compromise the safety of the operator Contact Riken before any modi cation are carried out Riken will assume no responsibility for modi cations performed without the consent of Riken The pum...

Page 18: ...use these types of unapproved oils Do not use the high pressure safety valve as a relief valve Install a separate relief valve if it is necessary to perform continuous pressure relief operation Use oi...

Page 19: ...tly screwing it into the normal pump side and using a coupler to connect it to the cylinder side Ensure that the taper screw area before for the piping of the high pressure hose has been wrapped with...

Page 20: ...etract or pull side of the cylinder by a normal pressure on the push cylinder side This will cause damage either to the coupler the cylinder or the high pressure hose or all three and may also result...

Page 21: ...nder while inverted then retract the cylinder fully Repeat this process several times in order to remove air from within the piston and the high pressure hose When Using High Pressure Pipe When instal...

Page 22: ...l is being generated Oil may penetrate the skin and thus cause serious injury Inspection Items After Operation Ensure that power is turned o Inspect for leakage of oil and other abnormalities Perform...

Page 23: ...ge to ensure that the amount of oil is in an appropriate range Speci cations Model Maximum Pressure Adjustment Range Contact Capacity Di erential Pressure Method of Use The motor stops when pressure r...

Page 24: ...inute 4 Switch o the pump when the operation is complete The pump motor will stop and cylinder piston will retract 5 Close the air valve The single acting cylinder is operated using the direction cont...

Page 25: ...turn o the operational switch and stop the motor If a malfunction occurs immediately turn o the operational switch and stop the motor The single acting cylinder returns automatically when the pressur...

Page 26: ...ss the ON area of the hand switch to start the motor The piston of the cylinder will advance pressure will rise and the operation will be performed 4 When pressure reaches the pressure set on the pres...

Page 27: ...3 Turn on the operation switch to start the motor 4 Turn the lever of the direction control valve in a clockwise direction and tighten by hand The piston of the cylinder extends pressure rises and the...

Page 28: ...s and the operation is performed 4 When pressure rises to the level set on the pressure switch the pump motor stops and pressure is maintained at the level set on the pressure switch 5 When the Push b...

Page 29: ...pressure rises and the operation is performed 4 When pressure rises to the pressure set on the pressure switch the motor will stop but pressure will be maintained at that level 5 When the Push button...

Page 30: ...ve the handle of the direction control valve to the left side port A The cylinder piston will advance pressure will rise and the operation is performed 6 When pressure reaches the pressure set on the...

Page 31: ...ing pump operation will cause the pump motor to stop but both pressure and the position of the cylinder piston will be held at the position reached However the pump motor will not start again even if...

Page 32: ...e middle position 4 Turn on the operation switch to start the motor and allow to run so oil circulates through the valve before returning to tank 5 Move the direction control valve handle to the left...

Page 33: ...e hose and cylinder as shown in the diagram above where port A is connected to the push side and port B is connected to the pull side 1 Open the air valve 2 Set the relief valve to the set pressure 3...

Page 34: ...essure reaches the level set on the pressure switch the motor will stop but pressure and cylinder stroke position will be maintained even if the Push button on the operational switch is released If th...

Page 35: ...motor starts and hydraulic oil is discharged from port B the cylinder piston advances system pressure rises allowing a speci c operation to be performed 4 When pressure reaches the level set on the p...

Page 36: ...sure reaches the level set on the pressure switch the motor stops and pressure is maintained at that level even if the PUSH button is released If the PUSH button of the operational switch is released...

Page 37: ...Pressure should become 0 6 Turn the adjustment screw of the high pressure safety valve slightly in a clockwise direction Do not tighten the screw more than the number of turns it was loosened 7 Attach...

Page 38: ...linder Couplers not fully connected Check that the male and female coupler halves are tightened fully and zero gap exists between them Air is inside the cylinder Oil leakage due to looseness of the sc...

Page 39: ...2 44 13S 15 16 17 24 18 60 59S 51 For NV AR For SK SSL 2B 67 51 18 24 23 22 For NV For AR SK SPS 7A 53 63 43 12 99 98S 99 98S 31 36 20 13 54 53 56 57 56S 25S 28 29 25 4 5 53 69 30 55 64 3 8 9 6 7 21 1...

Page 40: ...3 1 1 1 Straight Knock Pin 34 1 1 1 Release Valve 36 1 1 1 Release Valve Set 36S 1 1 1 Spring 39 1 1 1 O Ring 3 1 1 1 NOK S120 Pump Body 1 1 1 1 Cam Axis 6 1 1 1 Series 30 Cam Axis 7 1 1 1 Series 40 O...

Page 41: ...64 Caution Sticker 1 1 1 65 Motor 1 1 1 69 Air Valve Operation Sticker 1 1 1 70 Spring 1 1 1 72 Packing 1 1 1 98S Carbon Brush Set 2 2 2 98 Carbon Brush 2 2 2 99 Brush Cap 2 2 2 43 Stop Screw w Hexago...

Page 42: ...2 48S 48 3 64 55 69 53 52 49S 50 30 18 49 70 12 43 63 29 28 28S 25 25S 26 10 9 61 21 8 6 7 98 98 62 98S 99 98S 99 65 5 44 42 41 45 40 40S 57 56 54 19 20 27 43 66 2 11 46 47 27 4 75 76 SMV 33 SMV 43 56...

Page 43: ...46 Cap for Safety Valve 1 1 1 1 1 1 1 1 1 1 1 47 Spring 1 1 1 1 1 1 1 1 1 1 1 49 Air Valve 1 1 1 1 1 1 1 1 1 1 1 50 Oil Level Gauge 1 1 1 1 1 1 1 1 1 1 1 48 Oil Tank 1 1 1 1 1 1 1 1 1 1 1 49S Air Valv...

Page 44: ...Accessory for Gauge 1 1 1 1 1 1 1 1 1 1 1 56 Steel Ring 1 1 1 1 1 1 1 1 1 1 1 56S Pressure Gauge Packing 1 1 1 1 1 1 1 1 1 1 1 S 111 58 Plug for Pressure Gauge 1 1 1 1 1 1 1 1 1 1 1 G1 2 66 Pressure S...

Page 45: ...t electric shock the power must be o before maintenance and inspection of electrical equipment 0 1 2 1 2 1 2 1 2 1 2 3 3 4 3 4 5 5 3 5 5 3 4 5 7 7 8 9 7 9 9 9 10 10 11 11 10 11 10 11 11 12 12 12 12 13...

Page 46: ...gth R I K E N RI K E N R I K E N R I K E N R I K E N R I K E N WARNING Do not grip the hose when pressure is being applied to the hose Should the high pressure hose burst while being gripped high pres...

Page 47: ...isassemble or repair these pumps themselves Any attempt to dismantle and repair these units may well void the manufacturer s warranty for these products Riken Kiki Company Ltd URL http www rikenkiki c...

Page 48: ...Ver 1 3 dog 08...

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