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Copyright © 2008 by Lucky Distributing

  

 

 

Revision 2.0 updated 11/05/2008  

MAIN CONTROL BOARD

 

  1 

  2 

    3 

     4     5     6     7    8    9 

AC Voltage Side 
 
I

 110VAC 

60Hz 

 

II

 Combustion 

Fan 

 

III

 Convection 

Fan 

 

IV

 Ignition Element 

 

V

 Auger 

Motor 

 

VI

 Open 

 

VII

 Reserved 

 

NOTE:

  A common error made when swapping out a 

control board is to cross the auger motor and igniter leads.  
 
A symptom of this is the auger motor turning continually 
with no pause for the 12-minute duration of the ignition 
element time, resulting in a very full burn pot.  The igniter 
will pulse on and off during the same period. 

DC Voltage Side 
 
1

  HAL-IC Combustion Motor Regulator 

(silver 

bullet looking item mounted just above the air intake tube. 
There is another lead on this component that is also attached 
to the combustion fan). 

 

2

  User Control Interface 

 

3

  Optional Remote Thermostat 

(leave open if no thermostat present) 
 

4

 Air 

Sensor 

 

5

  Low Limit Sensor 

(error flashing 

immediately following

 startup cycle may 

indicate a disconnected lead or a failure of this 
component.  Other possible triggers are a first-time-fill 
of the hopper, open hopper lid or recent empty hopper 
– restart stove to see if error recurs). 
 

6

  High Limit Sensor

 

(error flashing 

during 

startup cycle  may indicate a 

disconnected lead or a failure of this component)

 

 

7

 open 

open 

9

 open 

    I 

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  IV     V     VI    VII 

Summary of Contents for INTEGRA II

Page 1: ...Copyright 2008 by Lucky Distributing Revision 2 0 updated 11 05 2008 1...

Page 2: ...ey Word Abbreviations 32 User Notes 33 WARRANTY Warranty 35 Warranty Registration Card 36 SAFETY NOTICE IF THIS WOOD PELLET STOVE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLL...

Page 3: ...today s marketplace Unique designs and emphasis on quality performance and superior workmanship have made us a leading stove manufacturer in Europe State of the art processes such as robotic welding...

Page 4: ...or freshen up a fire in this stove Keep these flammable liquids well away from this stove when it is in use Build up of dust soot or creosote in the chimney connector and in the exhaust vent can cause...

Page 5: ...time when the stove is running Keep hands and fingers away from auger at all times as contact with auger may cause personal injury DO NOT ABUSE THE DOOR GLASS USE CARE NOT TO STRIKE THE GLASS WITH OT...

Page 6: ...Copyright 2008 by Lucky Distributing Revision 2 0 updated 11 05 2008 6 OMNI SAMPLE LABEL FOR INTEGRA PELLET STOVE INSERT...

Page 7: ...Copyright 2008 by Lucky Distributing Revision 2 0 updated 11 05 2008 7 OMNI SAMPLE LABEL FOR INTEGRA PELLET STOVE INSERT...

Page 8: ...period DC Voltage Side 1 HAL IC Combustion Motor Regulator silver bullet looking item mounted just above the air intake tube There is another lead on this component that is also attached to the combu...

Page 9: ...8 1 2 Depth inches 25 3 4 Weight lbs 258 Exhaust Outlet 3 Heating Capacity 7 000 to 44 000 BTUs Fuel Consumption 1 5 lbs per hour Pellet Hopper Capacity 99lbs Power Supply 110 V 60 Hz Average Electric...

Page 10: ...9 10 11 12 Figure 1 01 Ceramic Side Glass part Z14847 02 Ceramic Front Glass part Z14846 03 Cast Iron Door 04 Door Handle Bolt 05 Door Handle 06 Auger Cover 07 Heat Shield 08 Rear Heat Exchanger Acces...

Page 11: ...2 15 Hopper Cover 16 Hopper Lid Fill Door 17 Air Sensor 18 Top Grill 19 Ash Pan 20 Burn Pot 21 Lower Cast Wall 22 Lower Cast Wall Gasket 23 Upper Cast Wall 24 High Limit Switch 25 Adjustable Door Lat...

Page 12: ...ig 2 Figure 3 24 Power Cord 28 Flue Adapter 29 Connecting Band 30 Low Limit Switch 31 Low Limit Gasket 32 Combustion Motor Housing 33 Combustion Motor Fan 34 Convection Fan 35 Upper Door Hinge 36 Lowe...

Page 13: ...the power resumes In this setting the stove will not turn itself back on NOTE During a power failure smoke can escape from the stove This is normal in a power outage If this occurs open windows and do...

Page 14: ...will not be a hazard to people overheat combustible structures or enter into any building The total length of horizontal vent must not exceed five feet The PL vent exhaust system must be installed an...

Page 15: ...mmodate installation of the stove Exceptions Masonry or steel including the damper place may be removed from the smoke shelf and adjacent damper frame if necessary to accommodate a chimney liner provi...

Page 16: ...ntle 12 Shroud 29 x 42 min 5 2 Outside wall Listed wall thimble Listed end cap 7 min 6 min Floor protection to front of stove Raised hearth optional USG Micore and 24 guage sheet steel or equivelent F...

Page 17: ...the back of the stove Floor protection of USG Micore and 24 guage sheet steel or equivelent is required Shroud Air tight seal Air tight seal Stove back Tee Clean out Trap Rain cap Seal chimney top wi...

Page 18: ...ach 45 angle adds an effect of three additional feet of pipe length 4 venting is required in all installations at or above elevations of 2500 feet 4 venting is required in all installations where the...

Page 19: ...s REQUIRED for mobile home installations 2 Only metal pipe with a minimum two inch diameter is approved for use as an outside air connection straight or flexible PVC pipe or aluminum pipe is NOT appro...

Page 20: ...e same process as wood rotting by itself Rotting wood as well as burning wood releases CO2 that trees need to grow and therefore burning wood has no impact on the CO2 cycle Heating with pellets means...

Page 21: ...ommended that you use the lowest ash content fuel available Using fuel with 3 ash content may require that the stove be cleaned as often as every one to two days Fuel with 1 ash content may only requi...

Page 22: ...forming deposits during combustion Silica is actually sand and is present in all pellet fuels along with a variety of other impurities When clinkering takes place these hard substances tend to accumul...

Page 23: ...en each of the three different operating modes Manual Mode press the power button to turn the unit on and off Automatic or Timed Mode TM runs according to a schedule that you determine Standby Mode SB...

Page 24: ...by pressing ENTER NOTE Start and end times are in military format displays as 0 for midnight through 23 for 11pm The display should now read E1 for the ending time of the first heating period on Mond...

Page 25: ...every 5 and 300 minutes The frequency of how often the cleaning cycle should run will vary depending upon pellet quality heat output settings availability of outside air and the natural ventilation o...

Page 26: ...n fan operate with the combustion fan gradually increasing in speed The convection fan will turn on at the end of the start up cycle NOTE As long as the stove is running whether in the start up mode c...

Page 27: ...arranty Listed below are recommended cleaning intervals and procedures for cleaning the user serviceable areas of your pellet stove Component Interval Heat Exchanger Baffle Tubes once daily and every...

Page 28: ...remove the three screws securing the lower cast plate Once the screws are removed the plate should pull away from the back of the stove Carefully lift the lower plate out and brush off any ash build u...

Page 29: ...the colored accent panel is not necessary for cleaning A scraper rod tool was provided with your stove see image that is specifically intended for cleaning the exchanger baffle tubes The two scraper r...

Page 30: ...animal hair can collect on the air sensor and cause the sensor to send false readings to the control system Check door seal by closing a dollar bill in all four sides of the door When pulling on the...

Page 31: ...of fuel it may take two complete start up cycles for the stove to become fully operational This is due to the fact that it takes approximately 10 to 15 minutes for the auger path to re load with fuel...

Page 32: ...Copyright 2008 by Lucky Distributing Revision 2 0 updated 11 05 2008 32 CONTROL FLOW CHART...

Page 33: ...Sunday S1 S2 E1 E2 Start 1 Start 2 End 1 End 2 Heating start times heating end times for automatic TM mode PS Power Start Output value from the beginning of heating time in TM Mode PE Power End Output...

Page 34: ...higher Fuel Type FU ______ use FU2 for altitude above 2000ft and or direct vent installations this function only available in software v1 33 and higher Cleaning Cycle CL ______ cleaning cycle frequen...

Page 35: ...r 2 Name address and telephone number of the seller date and proof of purchase 3 Name address and telephone number of installer and date of installation 4 Serial number of the stove 5 Nature of defect...

Page 36: ...Copyright 2008 by Lucky Distributing Revision 2 0 updated 11 05 2008 36...

Page 37: ...Copyright 2008 by Lucky Distributing Revision 2 0 updated 11 05 2008 37...

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