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Lamibind 2000 EVA

Professional binding machine
Automatic model

User manual

Summary of Contents for Lamibind 2000 EVA

Page 1: ...Lamibind 2000 EVA Professional binding machine Automatic model User manual...

Page 2: ...ter closing of the vice Automatic Binding counter job counter life counter YES Working of the spine of the document with milling and slitting YES Gluing unit EVA Hot melt tank liter gallon 0 75 0 19 H...

Page 3: ...28 5 1 Control Panel of the Lamibind 2000 EVA PLC 29 5 1 1 Adjustment of heating zone 31 5 1 2 Adjustment of the binding time 32 5 1 3 Adjustment of the carriage clamp open distance 33 5 1 4 Switching...

Page 4: ...ng period of time The Lamibind 2000 EVA is hot melt bookbinder machine which is suitable for binding books sized maximum 340x420x40 mm During development of our bookbinder machine we took those functi...

Page 5: ...OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits LVD Harmonized standards...

Page 6: ...tte informieren Sie sich bei Ihren rtlichen Beh rden oder bei Ihrem H ndler hinsichtlich einer Empfehlung f r die Entsorgung und f hren Sie die betreffenden Teile dort wo solche Einrichtungen vorhande...

Page 7: ...7 Data table of the machine...

Page 8: ...n death Ignoring this mark could result in the possibility of injury or physical damage Pay Attention hot surface Warning for the danger of electric shock Danger Rotary part milling Eye protection mus...

Page 9: ...e environment where there are no harmful chemicals and the unit is not exposed to water Do not install this unit in a location where there is excessive humidity or where contact with water is possible...

Page 10: ...e C 16 circuit contact breaker Carefully check the rotation of the motors At an occurred failure of the fuses change them just to the specified value the bridging of them or causing their short circui...

Page 11: ...l to make it a reasonable way to their intended purpose and use of the employer s instructions perform maintenance duties as assigned b personal protective equipment in accordance with its intended us...

Page 12: ...ring bookbinding process Do not protrude after the product In case of production disruption always use the EMERGENY STOP button 2 3 2 Carriage clamp Do not put your hand into or in the way of the carr...

Page 13: ...without vacuuming system is forbidden If the vacuuming system fails during operation the current workflow still can be finished but after it the machine cannot be operated until the reparation of the...

Page 14: ...14 In case of any electric and mechanical repairing including the changing of the fuses cut off the machine from electricity and extinguish the air supply of the machine...

Page 15: ...he unit off at the power switch and disconnect the power plug from the power outlet Remove any dust that accumulates on the power plug prongs and the surface of the plug from which the prongs extend A...

Page 16: ...16 3 MAIN PARTS 1 1 Main Switch 2 Control panel 3 Carriage clamp Forward Close button and Backward Open Button 4 Emergency STOP 5 Side glue width adjustment knob 1 3 2 4 5...

Page 17: ...17 4 MAIN PARTS 2 Principal parts and unit description 1 Frame 2 Carriage clamp 3 Starting plate 4 Milling unit 5 EVA tank 6 Binding system 1 2 3 4 5 6...

Page 18: ...orward button to close the clamp Once the document is clamped the carriage clamp will move above the nipping binding unit It goes from the starting steel plate up to the binding unit during the bindin...

Page 19: ...Milling height The starting steel plate determines the level of the spine of the book in proportion to the milling disk The milling height is adjusted into a fix level which cannot be changed The mil...

Page 20: ...onsible for the preparation of the spine of the book which happens with notching and milling Never mill a book which has been already bound this leads to the immediate failure of the milling unit Do n...

Page 21: ...milling unit can be lowered manually In this case the machine is not using any milling or notching You can tilt the unit by turning using Allen key counter clockwise Raising up the unit back to positi...

Page 22: ...bility of using 2 different kind of glue for spine gluing and for side gluing 1 The first tank is responsible to provide the required quantity on the spine of the book 2 The second tank is responsible...

Page 23: ...ing the level counterclockwise the quantity of glue is increasing Setting up the book thickness 1 Measure the thickness of the book 2 Adjust the side gluing wheels distance according to the thickness...

Page 24: ...n To do that unscrew the special nuts and wait until the glue flow out Glue level lubrication It is very important to ensure the proper glue level The glue tank must be filled up time to time depends...

Page 25: ...e binding the position of the micro switch has be adjusted by service technician It is possible to determine the time period of the pressing of the spine by the adjusting of the binding time The bindi...

Page 26: ...e required thickness and mount the plates on the sides of the binding unit Several positions are available in order to position the plates perfectly Make sure that the plates are parallel with the bin...

Page 27: ...the suction pipe Danger of clog gage can cause reduced vacuuming power during operation It must be checked because leads to the failure of the vacuum Always pull out the power plug of the vacuum from...

Page 28: ...nding on the characteristics of glue Since the heat up time of the machine is relative short therefore don t turn on the machine long before the job arrives How to turn OFF the machine Once the job is...

Page 29: ...29 5 1 Control panel of the Lamibind 2000 EVA Structure of the menu system 1 Main menu 1 1 Settings 1 1 1 LANGUAGE menu...

Page 30: ...ne 2 Adjustment of the binding time 3 Adjustment of the opening distance 4 Switching ON and OFF the Milling system 5 Book cycle job counter 6 Change binding mode 7 Information when the machine is read...

Page 31: ...the picture below you can see the 2 heating zones including the setted temperature as well as the actual temperatures To adjust the set temperatures please touch the number shown next to the Set Temp...

Page 32: ...ns to finish the binding procedure the carriage reverse open button should be pressed In case of an adjustment between 1 99 sec the carriage will return to home position automatically To enter the req...

Page 33: ...nter the requested opening gap please press number on the Open Distance sign then enter the requested time and hit the enter button for execution 5 1 4 Switching ON or OFF the Milling system Milling r...

Page 34: ...xt to the Counter sign 5 1 6 Change binding mode To change the binding mode between Perfect Binding and Padding please hit button or In Perfect Binder mode the binding nipping station is activated Whe...

Page 35: ...then you have to turn off the sensor 5 1 9 Book block positioning over the binding unit The book block position over the binding unit is adjustable To adjust the position of the book block over the b...

Page 36: ...e start and the stop of gluing on the spine please press glue length button then the following window will appear where the start and the stop of the gluing can be adjusted individually in both ends b...

Page 37: ...paper will fall out Moreover due to the wrong grain direction the paper sheets will be curvy 2 Don t use folded sections on this machine since the milling depth is only 0 5mm it is not enough for cutt...

Page 38: ...s are falling out from the book 6 Choose the right cover weight to the right book block size It is not possible to make a 30 page book with a 350gsm cover on the machine Our indicative suggestions as...

Page 39: ...ok clamp MILLING To reach the perfect spine preparation of the book it is essential to have a proper milling Please use only single sheet book block in this machine since its milling system is designe...

Page 40: ...gluing distance it is essential to open the disks wider than the book block is Example 80gsm offset paper thickness is 15 mm then open the head to 15 5 16 0 mm Cover adjustment When all the parameter...

Page 41: ...stem must be emptied upon usage intensity of the machine Depending on the glue type according to the intensity of the use the glue must be changed Once a year Lubricate the skid axis of the vice carri...

Page 42: ...or and the short circuit of the motor In case the error appeared after it is closed and it is opened and then check the micro switch binding unit open switch Mechanical check Check the position of the...

Page 43: ...er more than 10 oC within few seconds than contact or heating sensor error E06 Carriage motor or right side micro switch Electric check Check the fuse of the carriage clamp Check the inverter if it sh...

Page 44: ...switch switching arm because it does not give activate the micro switches Check the gears and chain Check if there is any mechanical blockage of the carriage clamp E08 Heating plate temperature senso...

Page 45: ...45 Officially Blank...

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RIGO Lamibind 2000 EVA, User Manual

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