background image

19

7  SERVICING

7.1  General

Once the appliance has been serviced, the benchmark Service Re-

cord must be completed. For UK only: It is important that the Bench-

mark Service Record is correctly completed and handed to the user. 

Failure to install and commission the appliance to the manufacturers 

instructions will invalidate the warranty. To ensure the continued safe 

and efficient operation of the appliance, it is recommended that it is 

checked and serviced at regular intervals. The frequency of servicing 

will depend upon the particular installation conditions, but in general, 

once per year should be adequate.

It is the law that any servicing work is carried out by competent person 

such as a 

Vokera

 engineer, an approved service agent, British Gas, or 

other Gas-Safe registered personnel.

The following instructions apply to the appliance, but it should be re-

membered that the domestic hot water system will also require atten-

tion from time to time.

7.2  Routine annual servicing

 - Check the operation of the appliance and ensure it functions as de-

scribed in section 8 CHECKS, ADJUSTMENTS, AND FAULT FIND-

ING.

 -

Compare the performance of the appliance with its design specifica

-

tion. The cause of any noticeable deterioration should be identified 

and rectified without delay.

 - Thoroughly inspect the appliance for signs of damage or deteriora-

tion especially the flue system and the electrical apparatus.

 -

Check and adjust – if necessary – all burner pressure settings (see 

8.3 CHECKING AND ADJUSTING BURNER PRESSURE).

 -

Carry out an analysis of the flue gases (see 8.5 EXTERNAL FAULTS), 

and visually check the condition of the entire flue assembly.

 -

Compare  the  results  with  the  appliance  design  specification. Any 

deterioration in performance must be identified and rectified without 

delay. 

 -

Ensure both flue venturis are clean and free from any debris or ob

-

struction.

 - Ensure both the burner and heat exchanger are clean and free from 

any debris or obstruction.

 - Inspect all joints for signs of leakage and repair if necessary.

 - Refer to the commissioning section and/or replacement of parts sec-

tion for detailed instruction if required.

7.3  Replacement of components

Although it is anticipated that this appliance will give years of reliable, 

trouble free service, the life span of components will be determined by 

factors such as operating conditions and usage. Should the appliance 

develop a fault, the fault finding section will assist in determining which 

component is malfunctioning.

7.4  Component removal procedure

To remove a component, access to the interior of the appliance is es-

sential. Isolate the appliance from the electrical supply and remove the 

fuse. And when necessary, close all service valves on the appliance, 

remove the appliance casing as described in section 4.8  CASING 

REMOVAL. Drain the water content from the appliance via an outlet 

or appropriate drain point. Ensure some water absorbent cloths are 

available to catch any residual water that may drip from the appliance 

or removed component. 

Undertake a complete commissioning check as detailed in section 6 

COMMISSIONING, after replacing any component.

 

b

Always test for gas soundness if any gas carrying components 

have been removed or disturbed.

7.5  High limit thermostat

Carry out component removal procedure as described in 7.4 COMPO-

NENT REMOVAL PROCEDURE. Locate and remove the ten screws 

that secure the air chamber cover. 

Remove the air chamber cover.

Pull off electrical connections from the high limit thermostat, slacken 

and remove retaining screws.

Replace in the reverse order.

7.6  Flow switch

Carry out component removal procedure as described in 7.4 COMPO-

NENT REMOVAL PROCEDURE.

Remove the appliance casing as described in 4.8 CASING REMOVAL. 

Disconnect the cold water inlet pipe from the bottom connection of the 

flow switch. 

Disconnect the outlet pipe from the top connection of the flow switch. 

Detach the electrical plug/wires from the flow switch. Slacken and re

-

move the lock-nut that secures the flow switch to the lower frame. Re

-

place in the reverse order.

High limit thermostat

Flow switch

PRINTED CIRCUIT BOARD (PCB) 

Carry out component removal procedure as described in 7.4 COMPO-

NENT REMOVAL PROCEDURE.

Remove the appliance casing as described in 4.8 CASING REMOVAL. 

Carefully slide out the control panel until the lugs on the lower right and 

left side of the panel are free from the slots on the appliance frame. 

Remove the electrode lead from its clip on the PCB housing.

Locate and remove the two screws which secure the PCB cover & ter-

minal cover, then remove cover, after carefully taking note of all wiring 

connections, disconnect all wiring from the PCB, locate and remove 

the PCB securing screws, remove PCB.

Replace in the reverse order.

2

1

Summary of Contents for Vokera Easi-Flo LE

Page 1: ...which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK Installation Servicing Instructions THESE INSTRUCTIONS TO BE RETAINED BY USER Easi Flo le...

Page 2: ...16 5 18 Reset to factory settings 17 5 19 Reset to factory settings 17 6 COMMISSIONING 18 6 1 Gas supply installation 18 6 2 Water pipe work 18 6 3 Pre operation checks 18 6 4 Initial lighting 18 6 5...

Page 3: ...ght entail Children must not play with the appliance It is the user s responsibility to clean and maintain the appliance Children should never clean or maintain it unless they are given supervision 1...

Page 4: ...28 n gas connection 3 4 Concentric flue gas outlet pipes Diameter 60 100 mm Maximum length 2 6 m Loss due to 45 90 bend 1 1 5 m Wall hole 105 mm Separate flue gas outlet pipes Diameter 80 mm Maximum...

Page 5: ...AFC 18 GJ Daily electricity consumption Qelec 0 082 kWh Annual electricity consumption AEC 18 kWh Sound power level indoors LWA 51 dB A Emissions of nitrogen oxides NOx 40 mg kWh 2 3 Water circuit ou...

Page 6: ...OPE 3 4 2 1 4 5 3 1 2 bl V br br bl X2 1 14 gy gy bk bk w w gy OUT bl or r r pu pu MOD T B F L t S S PAD or gy OUT bl 1 3 T L X4 2 1 X1 L N 230 V F 3 15A M5 br bl bl br 230 V aux IWH02 Control oard C...

Page 7: ...mponents A fully integrated electronic control board featuring electronic temperature control self diagnostic fault indicator continuous gas modulation Electronic ignition with flame supervision Fan D...

Page 8: ...If the gas supply serves more than one appliance it must be ensured that an adequate supply is maintained to each appliance when they are in use at the same time NOTE It is reasonable to expect a dro...

Page 9: ...orizontal 2 60 mt Concentric Vertical 3 60 mt Twin flue 6 6 mt 4 5 Fitting the flue The top flue outlet permits both horizontal and vertical flue applications to be considered alternatively the Vok ra...

Page 10: ...o the required length you must ensure that the excess is cut from the plain end of the extension and that the inner 60mm pipe is 7 5mm longer than outer 100mm pipe Remove any burrs and check that any...

Page 11: ...on twin flue installation The flue must have a fall back of 3 back to the appliance to al low any condensate that forms in the flue system to drain via the condensate drain Consideration must also be...

Page 12: ...nection to the concentric to twin converter NOTE Before cutting twin flue pipes ensure allowances have been made for connection onto the previous piece and onto the concentric to twin converter The la...

Page 13: ...he plug or fused isolator is fitted with a 3 amp fuse 4 8 CASING REMOVAL To gain internal access to the appliance you must first remove the casing proceed as outlined below To remove the casing discon...

Page 14: ...elect the desired value B Then confirm the selection by pressing MENU B again 5 USER Your Easi Flo le water heater incorporates the very latest gas water heating technology and if cared for will give...

Page 15: ...system are open set the system s master switch to on The appliance is powered and is normally off The display shows in sequence from off to on every 2 seconds a segment of 2 digits to compose the wri...

Page 16: ...ve cleaners 5 14 What if i suspect a gas leak If you suspect a gas leak turn off the gas supply at the gas meter and contact your installer or local gas supplier If you require further advice please c...

Page 17: ...s you to reset the bo ard parameters to the factory settings Reset to factory settings Pressing the MENU B key displays two underscores Press the key until the two underscores shift up Press the key t...

Page 18: ...let test nipple Inlet test cap Light the appliance as described in 6 4 INITIAL LIGHTING and com pare the reading on the manometer with the values described in 2 2 TECHNICAL DATA If adjustement is requ...

Page 19: ...omponents will be determined by factors such as operating conditions and usage Should the appliance develop a fault the fault finding section will assist in determining which component is malfunctioni...

Page 20: ...PROCEDURE Locate and remove the screws that secure the air chamber cover Remove the air chamber cover Locate and remove the screws that secure the flue assembly Discon nect the electrical connections...

Page 21: ...e ap pliance from the electrical supply and attach a suitable manometer to the gas valve outlet test nipple SETTING THE MAXIMUM BURNER PRESSURE Light the appliance as described in 5 10 6 4 and compare...

Page 22: ...or a supply fault consult the local elec tricity supplier for advice RESISTANCE TO EARTH CHECK Isolate the appliance from the electrical supply and using a suitable multi meter carry out a resistance...

Page 23: ...djust ed remove one of the grey wires from the modulating coil Compare the reading on the manometer with the value described in 2 2 TECH NICAL DATA If adjustement is required turn the inner red cross...

Page 24: ...pressure gauge Disconnect the compensation connector 5 from the gas valve Remove the protective hood 2 Open a water tap to its maximum flow rate set the temperature selector to maximum and power up t...

Page 25: ...t High Fire m hr ft hr Burner Pressure Lo mbar Hi mbar Inlet Pressure Dynamic at Hi Fire and all other appliances running mbar Inlet water temp C Water Heater Set Temperature C Maximum Flow Rate Achie...

Page 26: ...ID No Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Operative ID No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Operative ID No Comments Sig...

Page 27: ......

Page 28: ...1HG enquiries vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited...

Reviews: