background image

GENERAL

16

12

34

5

12

34

12

34

5

black 
blue

orange

yellow/green

blue

brown

white

white

yellow/green

brown

CH

N

DHW

brown

blue

blue

brown

pink

CN5

CN2

X4

X9

X2

JP

4

CN3

CN1

P1

P3

P2

OPE

OPE

FA

2

CONTRO

L CARD

FA

1

SC

ER

EA

TA

C

TLS

TLA

TB

T

AP

C

SM

PA

CI

M5

M3

F1

F2

M3

a

M4

TA

N

N

L

L

F

VD

VG

brown

brown

black

blue brown

black

blue

blue

VH

v

12

34

1

4 3 2 1

8 7 6 5 4 3 2 1

9 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7

23

12

34

5

6

X1

6

Power supply

230 

VA

C

red

pink

red

blac

k

white

white

orange

orange

blac

k

bianc

o

VLv

blue

blue

blue

black

black

grey

red

red

SR

CR

SE

SB

SF

PO

white

purpl

e

brown

WIRING DIAGRAM

APC 

Condensate

 pump

 alar

m

CR 

Remote

 contr

ol

CN1-CN5 

Mains

 voltage

 connections

EA 

Ignition

 electr

ode

ER 

Flame

 detection

 electr

ode

Fuse

 3.15A

 F

 (fast)

F1-F2 

Fuse

 3.15A

 T

 (timed)

JP4 

Boiler

 configuration

 selection

 jumper

 (in

 

position

 3)

M3-M5 

Room

 timer

-ther

mostat

 connection

 

ter

minals 

M3a-M4 

Outdoor

 temperatur

sensor/condensate

 

pump/low

 temperatur

ther

mostat/

remote contr

ol connection ter

minals

OPE 

Gas

 valve

 operator

Cl 

Central

 heating/storage

 cylinder

 pump

PA 

W

ater

 pr

essur

switch

P1 

DHW

 temperatur

setting

 potentiometer

P2 

CH

 temperatur

setting

 potentiometer

P3 

Function

 selector

R9 

Maximum

 fan

 speed

 trimmer

 

R10 

Minimum

 fan

 speed

 trimmer

 

R14 

Bur

ner

 ignition

 slow

 fan

 trimmer

 

R19 

Maximum

 CH

 fan

 speed

 trimmer

 

R35 

Temperatur

contr

ol

 curve

 selection

 

trimmer 

SC 

Condensate

 sensor

SE 

Outdoor

 temperatur

sensor

SM 

Primar

cir

cuit

 flow

 temperatur

sensor

SR 

Primar

cir

cuit

 r

etur

temperatur

sensor

SW1 

Chimney

 sweep

TAC 

Ignition

 transfor

mer

 

TR2 

Main

 transfor

mer

TBT 

Low

 temperatur

ther

mostat

TLA 

W

ater

 over

temperatur

thr

eshold ther

mostat

TLS 

Heat

 exchanger

 thr

eshold

 

ther

mostat

VHv 

Fan

 power

 supply

 230V

VLv

 

Fan contr

ol signal

VG

 

Gas valve

X2÷X16 

Low

 voltage

 connections

VD 

3-way

 valve

 servomotor

 

SB 

Storage

 cylinder

 

temperatur

sensor

SF 

Flue

 gas

 temperatur

sensor

PO 

DHW

 timer

-pr

ogrammer

 

(accessor

y)

Summary of Contents for KV 130 - 28

Page 1: ...cod 20105199 rev 0 09 15 RESIDENCE COLONNA CONDENS KV 130 28 EN INSTALLATION AND MAINTENANCE MANUAL...

Page 2: ...09 142 CE Low Voltage Directive 2006 95 CE Electromagnetic Compatibility Directive 2004 108 CE Ecodesign Directive 2009 125 CE for energy related products Energy Labelling Directive 2010 30 EU Delegat...

Page 3: ...nd safe service and to provide comfort in the home for many years to come This manual provides information that is essential to the installation of the appliance Used in conjunction with your own know...

Page 4: ...ram 16 Control panel 17 INSTALLER Unpacking the product page 18 Dimensions and weight 18 Handling 19 Place of installation 20 Installation in older systems and systems requiring modernisation 21 Water...

Page 5: ...t from the mains electricity supply by turning the mains switch OFF aDo not tamper with or adjust the safety or control devices without prior authorisation and instructions from the boiler s manufactu...

Page 6: ...incorporated in the pneumatic functioning system of the gas valve Overtemperature diagnosis with double sensor on central heating flow and return temperature threshold 85 C 3 bar central heating circu...

Page 7: ...V 50Hz W Pms bar T C Pmw bar T C D l min Qn min Pn min NOx IP P nom G20 mbar Qn max Pn max Cod kW kW kW kW kW kW kW kW RIELLO S p A Via Ing Pilade Riello 7 37045 Legnago VR ITALY Categoria Categorie K...

Page 8: ...ature sensor socket 12 CH circuit fill cock 13 Storage cylinder drain cock 14 DHW circuit safety valve 8 bar 15 DHW circuit expansion vessel 6 litres 16 Bypass pipe 17 Drain collector pipe 18 Electric...

Page 9: ...6 9 Energy efficiency in DHW mode hwh 75 Storage cylinder charging profile L Heat loss in standby mode Pstby 196 W Combustion efficiency 95 6 Annual energy consumption QHE 62 GJ Daily electrical energ...

Page 10: ...pressure of storage cylinder 8 bar Volume of expansion vessel DHW 6 l Precharge of expansion vessel DHW 2 5 bar For a complete list of accessories and details of their compatibility refer to the Cata...

Page 11: ...nifold 12 Automatic vent valve 13 CH circuit expansion vessel 12 litres 14 CH storage cylinder pump 15 Boiler drain cock 16 Delivery group 17 Water pressure switch 18 Drain cock for delivery group 19...

Page 12: ...ERATURE GAUGE SENSOR NTC CH RETURN TEMPERATURE SENSOR located on CH circuit return pipe inside sealed chamber SAFETY THERMOSTAT located on CH circuit flow pipe inside sealed chamber NTC FLUE GAS TEMPE...

Page 13: ...l head Curves are referred to a water density of 983 2 Kg m3 a temperature of 20 C and a kinematic viscosity of 0 474 mm2 s 0 474 cSt PUMP CURVE TECHNICAL SPECIFICATIONS DESCRIPTION ERP ready 2015 Ele...

Page 14: ...the button 1 and is used to select the pump curve ADJUSTING THE PUMP Display Meaning power LED 1 flashing green Stand by only with PWM control 0 LED 1 green and LED 2 yellow both lit Low load 0 25 LE...

Page 15: ...he type of internal control while LEDs 4 and 5 show the currently selected curve 1 2 3 or 4 All these LEDs are yellow in colour LED 1 LED 2 LED 3 LED 4 LED 5 PWM A Red ON Curve 1 4m Curve 2 5m ON Curv...

Page 16: ...mostat connection terminals M3a M4 Outdoor temperature sensor condensate pump low temperature thermostat remote control connection terminals OPE Gas valve operator Cl Central heating storage cylinder...

Page 17: ...en lit shows that a flame is being detected 4 Two figure digital display Displays information on boiler status 5 Red LED When lit shows that an error alarm condition has been detected 6 Function selec...

Page 18: ...Maintenance Manual for the boiler Hydraulic test certificate Outdoor temperature sensor LPG conversion kit diaphragm label b b The instruction manuals are integral parts of the boiler Once located re...

Page 19: ...B and C to lift it An optional handling bracket kit is available to provide a better grip at points B b b Do not lift the boiler by its casing but only by rigid parts such as its base and top frame b...

Page 20: ...bers must be fitted with an overflow siphon connected to a drain point Before lighting the burner for the first time make sure that the boiler is configured for use with the type of gas supplied The t...

Page 21: ...has been installed by a qualified electrician in compliance with applicable standards Make sure that the gas feed line and any LPG storage tank are made and installed in compliance with appli cable s...

Page 22: ...sate collector S and route it to a domestic water drain in com pliance with the relevant standards b b The manufacturer declines all responsibility for damage caused by water escaping from the con den...

Page 23: ...b b Condensate from the boiler and from the flue should be channelled to the same drain point b b The base of the boiler must be perfectly horizontal and flat over the entire area of the boiler frame...

Page 24: ...tallation Connect the boiler to the mains power supply single phase 230V 50Hz using the cable 1 from the rear of the appliance Connect up the room thermostat TA and the outdoor temperature sensor SE O...

Page 25: ...ction of 1 5 mm2 or more complete with end terminals 4 Always refer to the electrical wiring diagrams in this manual when performing any electrical work 5 Ensure that an efficient ground connection is...

Page 26: ...able to the sensor termi nals Polarity is irrelevant Connect the cable from the outdoor temperature sen sor to the boiler as instructed in the ELECTRICAL CONNECTIONS section Screw the protective cover...

Page 27: ...gas supply contains any solid particles b b The gas feed line must be suitable for the flow rate demanded by the burner The gas feed system must also be equipped with all the necessary safety and con...

Page 28: ...vertical flues designed to operate at positive pressure with air ventilation to room B53P Upstream fan Comburent air intake directly from the room where the boiler is installed Flue gas vent via horiz...

Page 29: ...an the maximum specified alongside leads to a loss of heat output from the boiler see table alongside b b The boiler automatically adapts its ventilation system to suit the type of installation and th...

Page 30: ...this type of installation comburent air is drawn from inside the boiler room which must therefore have adequate ventilation b b Uninsulated flue pipes are potentially dangerous and can cause burns b...

Page 31: ...drain cock 5 and boiler drain cock 6 are closed Slacken off the cap of the automatic vent valves 1 and 2 to let air out of the system Open the CH system fill cock 3 and slowly fill the system until t...

Page 32: ...the CH system fill cock 3 is closed Connect a hose to the hose union on the drain cock 6 and open the cock Close the drain cock 5 once the circuit is empty DRAINING THE STORAGE CYLINDER Close the shu...

Page 33: ...follows to start up the boiler for the first time Turn the mains power switch ON Turn the boiler function selector to Summer or Winter depending on which functioning mode you require b b Every time e...

Page 34: ...justs the temperature of the cen tral heating flow to bring room temperature rapidly to a level determined on the basis of outdoor air temperature To adjust room temperature manually with respect to t...

Page 35: ...n the control panel goes out and an error code flashes on the display The red LED 5 indicates a burner lock out See the WARNING LEDS AND ERRORS section for details on the various error codes and how t...

Page 36: ...d by the DHW temperature sensor falls below 4 C Under these conditions a heat request is generated igniting the bur ner at minimum power and keeping it on until the tem perature of the central heating...

Page 37: ...AL10 Ignition attempts finished no flame condensate detected Lockout AL20 Temperature threshold error Lockout AL21 Low temperature thermostat condensate pump safety error Lockout AL29 Flue gas sensor...

Page 38: ...nect it immediately to the relevant terminals in the boiler see page 22 The boiler will now be able to function with AUTOMATIC TEMPERATURE CONTROL SELECTING THE TEMPERATURE COMPENSATION CURVE A number...

Page 39: ...F HEAT REQUEST Boiler connected to a room thermostat parameter 51 set to 0 manufacturer s default setting Requests for heat are generated by the room thermostat contacts closing and terminated by the...

Page 40: ...culates the necessary CH flow temperature automatically though the user can adjust the boiler settings The CENTRAL HEATING temperature selector however does not give the user control over the CENTRAL...

Page 41: ...O and the boiler will start functioning at maximum central heating power The chimney sweep function remains active for a maximum time of 15 minutes If the central heating flow reaches a temperature of...

Page 42: ...ler can be converted from one gas type to another quite simply without even having to remove the burner The burner comes configured for use with methane gas G20 as stated on the boiler s gas plate The...

Page 43: ...nd general cleaning of the flue pipes Checking of the efficiency of the external casing Checking of ignition normal functioning and shutdown of the boiler in DHW and CH modes Checking of the gas and w...

Page 44: ...ng combustion analysis Autodiagnosis of primary heat exchanger cleaning The boiler incorporates an autodiagnosis system that uses the number of hours of operation under certain con ditions to notify t...

Page 45: ...ombustion fumes Check That all joints are tight That the flues are not obstructed That combustion is efficient There is a smell of combustion fumes Boiler does not start up Check electrical connection...

Page 46: ...temperature setting Check electrical wiring Check positioning of sensors Air in the circuit Pump malfunctioning Boiler reaches set temperature but radiators are still cold Bleed the circuit Unseize t...

Page 47: ...and or sludge in storage cylinder Flow rate too high Fit a pressure reducer Check and clean Fit a flow reducer Check functioning of DHW circuit pump Check positioning of sensors Check boiler operatin...

Page 48: ...FORMATION Seller Mr Address Tel Technical Assistance Service Mr Address Tel Fuel oil supplier Mr Address Tel Installer Mr Address Tel Date Work done Date Quantity supplied Date Quantity supplied Date...

Page 49: ...TECHNICAL ASSISTANCE SERVICE 49...

Page 50: ......

Page 51: ......

Page 52: ...go VR Tel 0442630111 Fax 044222378 www riello it As part of the company s ongoing commitment to perfecting its range of products the appearance dimensions technical data equipment and accessories may...

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