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GENERAL

6

RESIDENCE COLONNA CONDENS

 boilers are high 

efficiency,  low  temperature  boilers  for  the  production 
of hot water for central heating and domestic hot water 
systems. They incorporate a 130 litre storage cylinder.

RESIDENCE COLONNA CONDENS

 boilers incorporate 

a low water content, low pressure drop, compact, mono-
bloc, aluminium heat exchanger, and a premixed micro-
flame  burner  controlled  by  an  electronic  control  panel, 
all  enclosed  within  a  robust  free-standing  casing.  They 
feature sealed combustion chambers and, depending on 
what flue accessories are fitted, can be classed as B23P, 
B53P, C13, C23, C33, C43, C53, C63 or C83 appliances. 
The  fan  extracts  flue  gases  and  aspirates  comburent 
air from outdoors, and is continuously controlled by the 
electronic control card.
The  characteristics  of  the  heat  exchanger  and  burner 
ensure an excellent level of performance.

 

-

Ionisation flame control device

  for  shutting  off  gas 

supply in case of flame failure.

 

-

Water pressure switch

 to prevent ignition in case of 

low water pressure (with error display).

 

-

Maximum temperature thermostat

 to detect overhe-

ating  and  ensure  the  safety  of  the  entire  system  (with 
error display requiring reset by OFF-RESET button).

 

-

Flue gas temperature sensor

 to shut down the burner 

if flue gas temperature exceeds the safety threshold.

 

-

Flue gas venting safety system

 incorporated in the 

pneumatic functioning system of the gas valve.

 

-

Overtemperature diagnosis

  with  double  sensor  on 

central heating flow and return (temperature threshold 
85°C).

 

-

3 bar

 central heating circuit 

safety valve

.

 

-

8 bar

 domestic hot water circuit 

safety valve

.

 

-

Circulation diagnosis

  by  comparison  of  readings  of 

central heating flow and return temperature sensors.

The  combustion  chamber  and  the  heat  exchange  area 
are  designed  to  keep  temperature  low  over  the  bur-
ner  surface,  thus  minimising  emissions,  maximising 
combustion  efficiency  and  improving  ignition  reliability. 

RESIDENCE COLONNA CONDENS

 boilers come com-

plete with safety valves, vent and bleed valve, expansion 
vessels, drain cocks, system fill cock and pumps for the 
central heating circuit, storage cylinder.

More than one high or low temperature zone can be hea-
ted, with the addition of the relevant multi-zone accesso-
ries. See the 

r

 catalogue for details.

 

b

The  intervention  of  a  safety  device  indicates  a 
potentially  dangerous  malfunction  in  the  system, 
and means that you must contact 

r

’s Technical 

Assistance Service immediately.

 

a

Never start the boiler up even for a short period if 
the  safety  devices  are  not  functioning  correctly  or 
have been tampered with.

 

b

Safety  devices  must  only  be  replaced  by 

r

’s 

Technical  Assistance  Service  using  original  spare 
parts.

Always check that the boiler is functioning correctly after 
any repairs.

RESIDENCE COLONNA CONDENS 

boilers are equipped with the following main safety devices:

PRODUCT DESCRIPTION

SAFETY DEVICES

Summary of Contents for KV 130 - 28

Page 1: ...cod 20105199 rev 0 09 15 RESIDENCE COLONNA CONDENS KV 130 28 EN INSTALLATION AND MAINTENANCE MANUAL...

Page 2: ...09 142 CE Low Voltage Directive 2006 95 CE Electromagnetic Compatibility Directive 2004 108 CE Ecodesign Directive 2009 125 CE for energy related products Energy Labelling Directive 2010 30 EU Delegat...

Page 3: ...nd safe service and to provide comfort in the home for many years to come This manual provides information that is essential to the installation of the appliance Used in conjunction with your own know...

Page 4: ...ram 16 Control panel 17 INSTALLER Unpacking the product page 18 Dimensions and weight 18 Handling 19 Place of installation 20 Installation in older systems and systems requiring modernisation 21 Water...

Page 5: ...t from the mains electricity supply by turning the mains switch OFF aDo not tamper with or adjust the safety or control devices without prior authorisation and instructions from the boiler s manufactu...

Page 6: ...incorporated in the pneumatic functioning system of the gas valve Overtemperature diagnosis with double sensor on central heating flow and return temperature threshold 85 C 3 bar central heating circu...

Page 7: ...V 50Hz W Pms bar T C Pmw bar T C D l min Qn min Pn min NOx IP P nom G20 mbar Qn max Pn max Cod kW kW kW kW kW kW kW kW RIELLO S p A Via Ing Pilade Riello 7 37045 Legnago VR ITALY Categoria Categorie K...

Page 8: ...ature sensor socket 12 CH circuit fill cock 13 Storage cylinder drain cock 14 DHW circuit safety valve 8 bar 15 DHW circuit expansion vessel 6 litres 16 Bypass pipe 17 Drain collector pipe 18 Electric...

Page 9: ...6 9 Energy efficiency in DHW mode hwh 75 Storage cylinder charging profile L Heat loss in standby mode Pstby 196 W Combustion efficiency 95 6 Annual energy consumption QHE 62 GJ Daily electrical energ...

Page 10: ...pressure of storage cylinder 8 bar Volume of expansion vessel DHW 6 l Precharge of expansion vessel DHW 2 5 bar For a complete list of accessories and details of their compatibility refer to the Cata...

Page 11: ...nifold 12 Automatic vent valve 13 CH circuit expansion vessel 12 litres 14 CH storage cylinder pump 15 Boiler drain cock 16 Delivery group 17 Water pressure switch 18 Drain cock for delivery group 19...

Page 12: ...ERATURE GAUGE SENSOR NTC CH RETURN TEMPERATURE SENSOR located on CH circuit return pipe inside sealed chamber SAFETY THERMOSTAT located on CH circuit flow pipe inside sealed chamber NTC FLUE GAS TEMPE...

Page 13: ...l head Curves are referred to a water density of 983 2 Kg m3 a temperature of 20 C and a kinematic viscosity of 0 474 mm2 s 0 474 cSt PUMP CURVE TECHNICAL SPECIFICATIONS DESCRIPTION ERP ready 2015 Ele...

Page 14: ...the button 1 and is used to select the pump curve ADJUSTING THE PUMP Display Meaning power LED 1 flashing green Stand by only with PWM control 0 LED 1 green and LED 2 yellow both lit Low load 0 25 LE...

Page 15: ...he type of internal control while LEDs 4 and 5 show the currently selected curve 1 2 3 or 4 All these LEDs are yellow in colour LED 1 LED 2 LED 3 LED 4 LED 5 PWM A Red ON Curve 1 4m Curve 2 5m ON Curv...

Page 16: ...mostat connection terminals M3a M4 Outdoor temperature sensor condensate pump low temperature thermostat remote control connection terminals OPE Gas valve operator Cl Central heating storage cylinder...

Page 17: ...en lit shows that a flame is being detected 4 Two figure digital display Displays information on boiler status 5 Red LED When lit shows that an error alarm condition has been detected 6 Function selec...

Page 18: ...Maintenance Manual for the boiler Hydraulic test certificate Outdoor temperature sensor LPG conversion kit diaphragm label b b The instruction manuals are integral parts of the boiler Once located re...

Page 19: ...B and C to lift it An optional handling bracket kit is available to provide a better grip at points B b b Do not lift the boiler by its casing but only by rigid parts such as its base and top frame b...

Page 20: ...bers must be fitted with an overflow siphon connected to a drain point Before lighting the burner for the first time make sure that the boiler is configured for use with the type of gas supplied The t...

Page 21: ...has been installed by a qualified electrician in compliance with applicable standards Make sure that the gas feed line and any LPG storage tank are made and installed in compliance with appli cable s...

Page 22: ...sate collector S and route it to a domestic water drain in com pliance with the relevant standards b b The manufacturer declines all responsibility for damage caused by water escaping from the con den...

Page 23: ...b b Condensate from the boiler and from the flue should be channelled to the same drain point b b The base of the boiler must be perfectly horizontal and flat over the entire area of the boiler frame...

Page 24: ...tallation Connect the boiler to the mains power supply single phase 230V 50Hz using the cable 1 from the rear of the appliance Connect up the room thermostat TA and the outdoor temperature sensor SE O...

Page 25: ...ction of 1 5 mm2 or more complete with end terminals 4 Always refer to the electrical wiring diagrams in this manual when performing any electrical work 5 Ensure that an efficient ground connection is...

Page 26: ...able to the sensor termi nals Polarity is irrelevant Connect the cable from the outdoor temperature sen sor to the boiler as instructed in the ELECTRICAL CONNECTIONS section Screw the protective cover...

Page 27: ...gas supply contains any solid particles b b The gas feed line must be suitable for the flow rate demanded by the burner The gas feed system must also be equipped with all the necessary safety and con...

Page 28: ...vertical flues designed to operate at positive pressure with air ventilation to room B53P Upstream fan Comburent air intake directly from the room where the boiler is installed Flue gas vent via horiz...

Page 29: ...an the maximum specified alongside leads to a loss of heat output from the boiler see table alongside b b The boiler automatically adapts its ventilation system to suit the type of installation and th...

Page 30: ...this type of installation comburent air is drawn from inside the boiler room which must therefore have adequate ventilation b b Uninsulated flue pipes are potentially dangerous and can cause burns b...

Page 31: ...drain cock 5 and boiler drain cock 6 are closed Slacken off the cap of the automatic vent valves 1 and 2 to let air out of the system Open the CH system fill cock 3 and slowly fill the system until t...

Page 32: ...the CH system fill cock 3 is closed Connect a hose to the hose union on the drain cock 6 and open the cock Close the drain cock 5 once the circuit is empty DRAINING THE STORAGE CYLINDER Close the shu...

Page 33: ...follows to start up the boiler for the first time Turn the mains power switch ON Turn the boiler function selector to Summer or Winter depending on which functioning mode you require b b Every time e...

Page 34: ...justs the temperature of the cen tral heating flow to bring room temperature rapidly to a level determined on the basis of outdoor air temperature To adjust room temperature manually with respect to t...

Page 35: ...n the control panel goes out and an error code flashes on the display The red LED 5 indicates a burner lock out See the WARNING LEDS AND ERRORS section for details on the various error codes and how t...

Page 36: ...d by the DHW temperature sensor falls below 4 C Under these conditions a heat request is generated igniting the bur ner at minimum power and keeping it on until the tem perature of the central heating...

Page 37: ...AL10 Ignition attempts finished no flame condensate detected Lockout AL20 Temperature threshold error Lockout AL21 Low temperature thermostat condensate pump safety error Lockout AL29 Flue gas sensor...

Page 38: ...nect it immediately to the relevant terminals in the boiler see page 22 The boiler will now be able to function with AUTOMATIC TEMPERATURE CONTROL SELECTING THE TEMPERATURE COMPENSATION CURVE A number...

Page 39: ...F HEAT REQUEST Boiler connected to a room thermostat parameter 51 set to 0 manufacturer s default setting Requests for heat are generated by the room thermostat contacts closing and terminated by the...

Page 40: ...culates the necessary CH flow temperature automatically though the user can adjust the boiler settings The CENTRAL HEATING temperature selector however does not give the user control over the CENTRAL...

Page 41: ...O and the boiler will start functioning at maximum central heating power The chimney sweep function remains active for a maximum time of 15 minutes If the central heating flow reaches a temperature of...

Page 42: ...ler can be converted from one gas type to another quite simply without even having to remove the burner The burner comes configured for use with methane gas G20 as stated on the boiler s gas plate The...

Page 43: ...nd general cleaning of the flue pipes Checking of the efficiency of the external casing Checking of ignition normal functioning and shutdown of the boiler in DHW and CH modes Checking of the gas and w...

Page 44: ...ng combustion analysis Autodiagnosis of primary heat exchanger cleaning The boiler incorporates an autodiagnosis system that uses the number of hours of operation under certain con ditions to notify t...

Page 45: ...ombustion fumes Check That all joints are tight That the flues are not obstructed That combustion is efficient There is a smell of combustion fumes Boiler does not start up Check electrical connection...

Page 46: ...temperature setting Check electrical wiring Check positioning of sensors Air in the circuit Pump malfunctioning Boiler reaches set temperature but radiators are still cold Bleed the circuit Unseize t...

Page 47: ...and or sludge in storage cylinder Flow rate too high Fit a pressure reducer Check and clean Fit a flow reducer Check functioning of DHW circuit pump Check positioning of sensors Check boiler operatin...

Page 48: ...FORMATION Seller Mr Address Tel Technical Assistance Service Mr Address Tel Fuel oil supplier Mr Address Tel Installer Mr Address Tel Date Work done Date Quantity supplied Date Quantity supplied Date...

Page 49: ...TECHNICAL ASSISTANCE SERVICE 49...

Page 50: ......

Page 51: ......

Page 52: ...go VR Tel 0442630111 Fax 044222378 www riello it As part of the company s ongoing commitment to perfecting its range of products the appearance dimensions technical data equipment and accessories may...

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