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13 

20096985

GB

Technical description of the burner

4.11

Control box (LME22.2...)

Warnings

All  interventions  (assembly  and  installation  operations,
assistance, etc.) must be carried out by qualified personnel.

Before  modifying  the  wiring  in  the  control  box  connection
area,  fully  disconnect  the  system  from  the  power  supply
(omnipolar separation).

Protection against electrocution from the control box and all
connected  electric  components  is  obtained  with  the  correct
assembly.

Before  any  intervention  (assembly  and  installation  opera-
tions, assistance, etc.), ensure the wiring is in order and that
the  parameters  are  correctly  set,  then  make  the  safety
checks.

Falls  and  collisions  can  negatively  affect  the  safety  func-
tions.  In  this  case,  the  control  box  must  not  be  operated,
even if it displays no evident damage.

For  safety  and  reliability,  comply  with  the  following  instruc-
tions:

avoid conditions that can favour the development of conden-
sate  and  humidity.  Otherwise,  before  switching  on  again,
make sure the control box is perfectly dry.

Static charges must be avoided since they can damage the
control box’s electronic components when touched. 

Use

The control box is a control and supervision system of medium
and large capacity forced draught burners, for intermittent opera-
tion (at least one controlled shutdown every 24 hours).

Installation notes

Check the electric wiring inside the boiler complies with the
national and local safety regulations.

Install  switches,  fuses,  earth  connection  etc.  in  compliance
with local regulations.

Do  not  confuse  the  powered  conductors  with  the  neutral
ones.

Ensure that spliced wires cannot get into contact with neigh-
bouring terminals. Use adequate ferrules.

Arrange the H.V. ignition cables separately, as far as possi-
ble from the control box and the other cables.

When wiring the unit, make sure the 230V AC mains voltage
cables are run strictly separate from extra low-voltage cables,
to avoid the risk of electrocution.

Electrical wiring of the flame detector

It is important for signal transmission to be almost totally free
of any disturbances or loss:

Always separate the detector cables from the other cables:
– the line capacity reduces the magnitude of the flame sig-

nal;

– use a separate cable.

The cable length must not exceed 1 m.

Respect the polarity

Insulation resistance:
– must be at least 50 M

 between the ionisation probe and

the earth;

– a dirty detector reduces the insulation resistance, fostering

leakage currents.

The ionisation probe is not protected against the risk of elec-
trocution. When connected to the electricity supply, the ionisa-
tion probe must be protected against any accidental contact.

Position the ionisation probe so that the ignition spark cannot
form an arc on the probe (risk of electric overcharge).

Technical data

Tab. H

WARNING

To  avoid  accidents,  material  or  environmental
damage, observe the following instructions!

The control box is a safety device! Avoid opening
or  modifying  it,  or  forcing  its  operation.  Riello
S.p.A. cannot assume any responsibility for dam-
age resulting from unauthorised interventions!

Mains voltage

AC 230V -15% / +10%

Mains frequency

50/60 Hz ±6%

Built-in fuse

T6.3H 250V

Energy consumption

12 VA

Weight

approx. 160 g

Protection level

IP40

Safety class 

I

Tightening torque of M4 screw Max. 0,8 Nm

Allowed cable length
Thermostat
Air pressure switch
CPI 
Gas pressure switch 
Flame detector 
Remote reset

max. 20 m at 100 pF/m
max. 1 m at 100 pF/m
max. 1 m at 100 pF/m
max. 20 m at 100 pF/m
max. 1 m
max. 20 m at 100 pF/m

Environmental conditions
Storage
Climatic conditions
Mechanical conditions
Temperature range
Humidity

DIN EN 60721-3-1
Class 1K3
Class 1M2
-20...+60°C
< 95% RH

Fig. 5

S9255

Summary of Contents for Gulliver BS1/M

Page 1: ...nce instructions 20096985 2 06 2015 Forced draught gas burners Progressive two stage or modulating operation CODE MODEL TYPE 20096670 BS1 M 915M 3762200 3762250 BS2 M 916M 3762300 3762350 BS3 M 917M 3...

Page 2: ...Translation of the original instructions...

Page 3: ...n 15 5 2 Instructions to avoid burnout or bad combustion of the burner 15 5 3 Handling 15 5 4 Preliminary checks 15 5 4 1 Control of the supply 15 5 4 2 Control of burner characteristics 16 5 5 Operat...

Page 4: ...burner 27 7 Maintenance 28 7 1 Notes on safety for the maintenance 28 7 2 Maintenance programme 28 7 2 1 Maintenance frequency 28 7 2 2 Checking and cleaning 28 7 3 Opening the burner 29 8 Faults Poss...

Page 5: ...Electromagnetic Compatibility Such products are marked as follows The quality is guaranteed by a quality and management system certified in accordance with UNI EN ISO 9001 Manufacturer s Declaration...

Page 6: ...d in compliance with the requirements defined in the Legislative Decree of January 8th 2004 and July 17th 2009 Type of product Forced draught gas burner Model BS1 M BS2 M BS3 M BS4 M Regulation applie...

Page 7: ...ied out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wi...

Page 8: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Page 9: ...intenance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the speci...

Page 10: ...3 M TC 1 230 50 3762300 3762350 GULLIVER BS4 M TC 1 230 50 3762400 3762450 Range Size Fuel Natural gas LPG Variations Electrical supply 1 230 50 1 220 60 B S 1 1 230 50 BASIC DESIGNATION EXTENDED DESI...

Page 11: ...915M 916M 917M 918M Thermal output 1 kW Mcal h 16 19 52 13 8 16 4 44 7 26 49 91 22 4 42 1 78 2 48 79 195 41 3 67 9 167 7 68 140 250 58 5 120 4 215 Natural gas Family 2 NCV 8 12 kWh Nm3 7000 10 340 kc...

Page 12: ...160 190 21 BS4 M 330 345 392 150 150 446 278 301 168 145 212 137 286 218 80 5 203 170 200 21 WARNING To ensure the burner works correctly the start up should always occur within the relative firing r...

Page 13: ...40 60 80 0 50 000 Fig 3 chamber mbar Thermal power Pressure in the combustion chamber mbar kW kcal h BS1 M BS2 M BS3 M A 20096850 20097924 Thermal power FIRING RATE BS2 M FIRING RATE BS3 M FIRING RAT...

Page 14: ...utton with lockout lamp 5 Servomotor unit 6 Combustion head adjustment screw 7 Air pressure switch 8 Air pressure test point in the combustion chamber to be connected to the gas valve unit 9 4 pole so...

Page 15: ...y as far as possi ble from the control box and the other cables When wiring the unit make sure the 230V AC mains voltage cables are run strictly separate from extra low voltage cables to avoid the ris...

Page 16: ...check that the 230V AC section of the servomotor is completely separated from the low voltage section The static torque is reduced when the electrical supply of the actuator is switched off The housin...

Page 17: ...is given in chapter Technical data on page 9 Observe the permissible ambient temperatures for storage and transport 20 70 C with max relative humidity 80 5 4 Preliminary checks 5 4 1 Control of the s...

Page 18: ...installation or maintenance work diffi cult WARNING The figure of the label Fig 6 is indicative Some of the data may be arranged in a different position R B L TIPO TYP TYPE II2ELL 3B P DE II2H3B P AT...

Page 19: ...screw 4 which was loose Check that the pressure test point 7 can actually measure the pressure in the chamber through the insulating gasket 3 If this signal is not secure inert the socket directly con...

Page 20: ...remove the head assembly it is necessary to make sure that the servomotor 7 Fig 11 is in a closed posi tion CAM II 0 disconnect the connections 3 and 5 unscrew the screws 4 and remove the servomotor...

Page 21: ...ure that the plate 3 Fig 13 is always inserted in the flattening of the electrode 1 Rest the probe insulator 4 against the air diffuser 2 Tab K WARNING Respect the positions shown in Tab K Model A mm...

Page 22: ...pipes that were previously cut The pipe that connects the valve socket PF to the boiler socket A should be positioned so that any condensation is drained into the combustion chamber and not inside the...

Page 23: ...eter Tab L To calculate the required gas pressure at test point M3 Fig 14 set the maximum modulating output required from the burner op eration find the nearest output value in Tab L for the burner in...

Page 24: ...tent use In the event of continuous operation a cycle arrest must be ensured within 24 hours with the use of a time switch positioned in series with the thermostatic line Refer to the wiring diagrams...

Page 25: ...inst radio disturbance MB Auxiliary terminal board MV Motor PA Minimum air pressure switch SM Servomotor SO Ionisation probe S1 Operation switch MAN manual AUT automatic OFF unlit S2 Button for decrea...

Page 26: ...itch VR Adjustment solenoid VS Safety solenoid Key Fig 19 PS Remote manual reset MB Burner terminal strip X4 4 pin plug X7 7 pin plug BT Temperature probe BP Pressure probe Fig 18 D4548 WITHOUT OUTPUT...

Page 27: ...his operation check the stability of the flame if it is unstable slowly increase or decrease the setting of the gas air ratio calibration screw until the desired maximum output and the correct CO2 val...

Page 28: ...imum output This can be adjusted during commissioning CAM IV is joined solidly to CAM III CAM I adjusts the position of the air damper when the burner is working at maximum output and should be used t...

Page 29: ...gases their temperatures and the average temperature of the water in the boiler It is advisable to set the burner according to the type of gas used and following the indications in Tab N Tab N 6 8 Op...

Page 30: ...ion will cause a reduction in the air flow rate and provoke polluting combustion Gas distributor Check at regular intervals that the holes of the gas head are not obstructed If they are clean them wit...

Page 31: ...page 16 For accessing to the interior of the burner loosen the screws that secure the cover and proceed with the maintenance operation Check the operation Start up of the burner with a sequence of fu...

Page 32: ...RED LED lit wait for at least 10s Press reset for 3s Signal 3s Signal Signal Possible Causes 2 No stable flame signal is detected within the safety time faulty ionisation probe faulty gas valve phase...

Page 33: ...ce kit Differential circuit breaker kit A Appendix Accessories Type of probe Adjustment field Code PT 100 temperature 100 500 C 3010110 Pressure 4 20 mA 0 2 5 bar 3010213 Pressure 4 20 mA 0 16 bar 301...

Page 34: ...20096985 32 GB Appendix Accessories 7 pin plug kit Gas trains in compliance with EN 676 Please refer to manual Burner Code All models 3000945...

Page 35: ......

Page 36: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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