Riello 20165080 Installation, Operation And Service Manual Download Page 4

 

4

 

GENERAL

GENERAL

1.1 

General safety information

 

9

Check that the product is complete, undamaged and as or-

dered as soon as you receive it. Report any discrepancies or 

damage to the 

R

 dealer who sold it.

 

9

The boiler must be installed by a qualified heating engineer.

 

UPON COMPLETION OF THE INSTALLATION THE INSTALLER MUST 

INSTRUCT THE OWNER AND OPERATOR ON THE FUNCTIONALITY 

AND THE PROPER OPERATION OF THE BOILER AND THE HEATING 

SYSTEM.

 

THIS MANUAL SHOULD BE HANDED TO THE OWNER AND 

OPERATOR OF THE APPLIANCE.

 

THE INSTALLER MUST REVIEW ALL SAFETY INSTRUCTIONS WITH THE 

OWNER AND OPERATOR.

 

The installation instructions included in this Manual are 

intended solely for use by a qualified installer, service 

agency or gas supplier. If the information in this manual is 

not followed exactly, a fire or explosion may result causing 

property damage, personal injury, or death.

 

− Have installation and service performed by a trained and 

certified  installer  or  service  company,  or  the  gas  supply 

company.

 

R

 recommends signing a service and maintenance con-

tract with a trained and certified installer or service com-

pany that covers annual servicing and condition-based 

maintenance. Proper maintenance is a fundamental re-

quirement for safe and efficient operation and long service 

life.

 

− The boiler must be serviced annually including the burner, 

ignition system, the entire venting system, and the com-

bustion air supply. All parts that show any signs of damage 

or corrosion must be replaced.

 

− The owner and operator is responsible for the operational 

safety and regulatory compliance of the heating system.

 

− Improper installation, adjustment, alteration, service, or 

maintenance can cause property damage, personal injury, 

or death. Refer to this manual and consult a trained and 

certified  installer  or  service  company,  or  the  gas  supply 

company before installation, service or maintenance.

 

9

This product must only be used for the purpose for which it 

is designed and made, as specified by 

R

R

 declines all 

responsibility, contractual or other, for damage to property or 

injury to persons or animals caused by improper installation, 

adjustment, maintenance or use.

 

9

The room where the boiler is installed must be properly ven-

tilated to ensure a sufficient supply of air for correct combus-

tion.

 

9

If you notice any water leaks, disconnect the boiler from the 

main electrical supply and shut off the water supply.

 

9

Periodically check that pressure in the central heating circuit, 

when cold, is approximately 20 psi (1.4 bar) and below the 

maximum limit specified for the boiler.

 

9

If the boiler is not going to be used for an extended period of 

time, perform the operations described later in this manual.

 

9

This instruction manual is an integral part of the boiler. It must 

be kept safe and must ALWAYS accompany the boiler, even if it 

is sold to another owner or transferred to another user or to 

another installation. If you damage or lose this manual, order 

a replacement immediately from your local 

R

 Technical As-

sistance Center.

1.2 

General safety instructions

If you hear gas leaking

 

− Leave the building immediately.

 

− Prevent others from entering the building.

 

− From outside of the building, notify the police and fire de-

partment.

 

− From outside of the building, call the gas supplier and 

qualified installer or service agency.

If you smell gas

 

− Turn off the gas shut-off valve.

 

− Open windows and doors

 

− Do not touch any electrical switch, telephone, or use elec-

trical outlets.

 

− Extinguish all open flames.

 

− Do not smoke!

 

− Do not use lighters!

 

− Warn all occupants of the building that they need to leave 

the building.

 

− Do not ring doorbells!

 

− From outside of the building, notify the police and fire de-

partment.

 

− From outside of the building, call the gas supplier and 

qualified installer or service agency.

If you smell flue gas

 

− Switch off the appliance.

 

− Open windows and doors.

 

− Inform a qualified installer, service agency or the gas sup-

plier.

 

9

DANGER: Risk of fatal injury from failing to consider your own 

safety!

 

− Never risk your own life. Your own safety must always take 

the highest priority.

 

9

NOTE: Risk of appliance damage from improper operation!

 

− Only use the boiler for its intended purpose.

 

− Only operate the boiler if it has been installed and main-

tained per the instructions provided in the Installation, Op-

eration & Service Manual.

 

− Do not attempt to operate the appliance if any part of it is 

not in working order or is damaged.

 

WARNING

: Use only original spare parts! The use of parts not 

supplied by the manufacturer may cause damage to the 

boiler, substantial property damage, severe personal injury 

or death. Also, boiler damage caused by the use of unau-

thorized parts is not covered by the warranty.

 

9

DANGER: Risk of fire when soldering and brazing!

 

− Take appropriate protective measures when soldering and 

brazing around combustible and flammable material.

Summary of Contents for 20165080

Page 1: ...cod 20158857 rev 2 02 2020 RTC 80 1000 5500 USA INSTALLATION OPERATION AND SERVICE MANUAL...

Page 2: ...the appliance Used in conjunction with your own knowl edge and expertise it will enable you to install the appliance quickly easily and correctly Please accept our thanks and congratulations on your c...

Page 3: ...quirements 25 2 8 4 Central heating system 25 2 8 5 New central heating systems 25 2 8 6 Reconditioning old heating systems 26 2 8 7 Elimination of air and gas from central heating system 26 2 8 8 Use...

Page 4: ...connect the boiler from the main electrical supply and shut off the water supply 9Periodically check that pressure in the central heating circuit when cold is approximately 20 psi 1 4 bar and below th...

Page 5: ...njury or death from fire Do not use flammable or combustible material in the boiler room It is recommended not to store any items within 16 inches 415mm of the appliance 9CAUTION Appliance damage from...

Page 6: ...door can open in either direction and can be opened without removing the burner The door is facto ry fitted with hinges on the left but these can be field re versed if necessary to suit individual in...

Page 7: ...rature 8 Heating return low temperature 9 Blind plug 10 Instrument bulb sensor sockets 11 Combustion chamber 12 Flue gas exhaust 13 Flue gas box 14 Inspection window 15 Condensate outlet 16 Boiler dra...

Page 8: ...ficiency 94 0 94 0 94 0 94 0 94 0 94 0 94 0 94 0 1 Values based on natural gas firing Based on standard burner with optional high turndown kit 2 Maximum output dependent upon application 3 Condition 1...

Page 9: ...PM 2 18 psi at 523 GPM Maximum turndown Nat Gas 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 Vent Connections 10 10 12 12 14 14 16 18 Vent Materials AISI 316L AL29 4C 29 Cr 4 Mo Type of Fuel Natural Gas Pr...

Page 10: ...carried out by an autho rized heating engineer Any work on gas piping components may only be carried out by an authorized gas installer The local regulations regarding minimum pressure detectors maxim...

Page 11: ...instructions for that system shall include a parts list and detailed installation instructions e A copy of all instructions for all Product Approved side wall hor izontally vented gas fueled equipment...

Page 12: ...46 x RS 190 E 20067546 x COMBINATION OIL GAS RLS 28 x RLS28 E x RLS 38 x RLS38 E x RLS 50 x RLS 50 E x RLS 70 20067545 x RLS 68 E 20067545 20067545 RLS 100 x x RLS 130 x RLS 160 E x 20067546 x RLS 190...

Page 13: ...d warning label to be applied to the casing upon completion of the installation water treatment instructions E B A D C Inside the combustion chamber C D The second contains the boiler casing complete...

Page 14: ...1 9 16 40 1 3 8 35 1 3 8 35 2 3 4 70 2 3 4 70 3 1 8 80 3 15 16 100 F Flue connection depth inch mm 2 3 8 60 2 3 8 60 3 1 8 80 3 1 8 80 3 9 16 90 3 9 16 90 3 1 8 80 3 1 8 80 H Height of water fittings...

Page 15: ...ial into the envi ronment or leave it within the reach of children since it can become a potential hazard Dispose of packaging material in compliance with the applicable legislation for lifting using...

Page 16: ...e the burner 9WARNING When installing the boiler allow sufficient space around it to access all safety and control devices and to permit easy maintenance 9WARNING Check that the electric protection le...

Page 17: ...A Four Boilers configuration 5 A A A A RTC 80 A Minimum distances Unit 1000 32 inch 1300 32 inch 1700 40 inch 2300 40 inch 3000 48 inch 3800 48 inch 4700 48 inch 5500 48 inch 9WARNING Make sure that t...

Page 18: ...ttings on RTC 80 boilers Before installing the boiler flush out all the pipes of the central heating circuit to remove any machining residues oils scale dirt and debris RTC 1000 80 RTC 4700 80 M M 7 6...

Page 19: ...3 13 16 350 28 13 16 732 D Distance between heating return 2 and safety device fitting inch mm 11 13 16 300 17 3 4 450 23 5 8 600 27 9 16 700 29 1 2 750 33 1 2 850 33 1 2 850 33 1 2 850 E Distance bet...

Page 20: ...20 INSTALLATION 2 6 Sensor manifold installation 1000 1300 1700 2300 3000 3800 4700 5500 Sensor manifold type 2 1 2 150 3 150 4 150 5 150 6 150 NPS...

Page 21: ...47 64 95 mm 3 47 64 95 mm 3 47 64 95 mm C 4 29 64 113 mm 4 1 4 108 mm 4 21 64 110 mm 4 21 64 110 mm 4 21 64 110 mm D 3 15 16 100 mm 3 15 16 100 mm 3 15 16 100 mm 3 15 16 100 mm 3 15 16 100 mm E 5 5 8...

Page 22: ...l diameter probe sockets 7 mm Thermowell length L100 mm Boiler RTC 80 1000 1300 1700 2300 3000 3800 4700 Sensor manifold type NPS 2 1 2 150 3 150 4 150 4 150 5 150 5 150 6 150 Thermowell length min ma...

Page 23: ...ets 15 mm Thermowell length L170 mm 3 Inlet operating temperature thermowell G 1 2 for n 2 3 instrument bulb Internal diameter probe sockets 7 mm Thermowell length L100 mm Boiler RTC 80 5500 Sensor ma...

Page 24: ...0 63 61 0 28 46 0 18 31 0 08 RTC 1300 80 120 0 46 80 0 20 60 0 12 40 0 05 RTC 1700 80 156 0 41 104 0 18 78 0 11 52 0 05 RTC 2300 80 212 1 74 141 0 78 106 0 39 71 0 18 RTC 3000 80 276 1 65 184 0 73 138...

Page 25: ...xpansion vessel then the boiler itself must be separated from the heating system by means of a heat exchanger If the hardness of the water exceeds the value specified in the table it is mandatory to i...

Page 26: ...iency 2 8 7 Elimination of air and gas from central heating system When designing new heating systems it is necessary to eliminate the air and other gases that form in the system Recently added fill o...

Page 27: ...needed water supplies and recovery circuits must be condi tioned by suitable treatment systems Refer to the values list ed in the table in the paragraph Water quality requirements 0CAUTION It is prohi...

Page 28: ...MAKE UP WATER FLOW LT RETURN WATER INLET 1 Boiler 2 Burner 3 Isolation valves 4 Central heating system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y s...

Page 29: ...em pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water softener filter 13 Siphon 14 Condensate outlet...

Page 30: ...er 3 Isolation valves 4 Central heating system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water so...

Page 31: ...tion valves 4 Central heating system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water softener fil...

Page 32: ...ion valves 4 Central heating system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water softener filt...

Page 33: ...system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water softener filter 13 Siphon 14 Condensate ou...

Page 34: ...ral heating system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water softener filter 13 Siphon 14 C...

Page 35: ...p of conden sate Pcc in inch W C 1 3 3 7 2 11 Neutralizing the condensate Installation of a condensate neutralization kit is always recom mended The following table states the rate of condensate flow...

Page 36: ...e being eliminated to the floor drain 3 2 3 1 See Draining the condensate A i Description Symbol Unit RTC 80 1000 1300 1700 2300 Height of flue gas outlet A inch mm 21 1 16 535 25 635 Diameter of flue...

Page 37: ...tem is positive 0 2 W C for proper combustion and light off A draft control system may be required to ensure proper draft when two or more boilers are connected to a common stack Con sult the flue mat...

Page 38: ...ou vers should be in a fixed position or interlocked with equipment so that they open automatically during equipment operation The combustion air damper opening shall be located as follows top louver...

Page 39: ...nge fixing nuts System B on the larger sizes comes with a hinge fixing plate a nut and an internal compression spring A B A Smaller sizes system A Larger sizes system B Axis of door rotation 2 14 Chan...

Page 40: ...the plug 1 taking care not to lose the compressed spring inserted in the threaded tube 2 3 4 2 3 6 6 5 6 5 6 4 4 4 Remove the bolt 3 and the nuts 4 Remove the nuts 4 that secure the hinge plate 5 to t...

Page 41: ...d as follows Unscrew the nut and washer 1 from the earth terminal Attach the earth cable s eye connector 2 to the terminal Make sure that the cable is of adequate size and complies with legislation in...

Page 42: ...ross beams 8 and the screws provided Fit the top rear panel 9 the bottom rear bracket 10 and then the bottom rear panels 11 and 12 Fit the front top panel 13 Fit the top panels 14 15 16 and 17 Smaller...

Page 43: ...and low temperature For an optimum energy yield we recommend supplying a flow rate of 10 of the total nominal flow rate via the low temperature flange with a return temperature below the dew point If...

Page 44: ...slowly and observe the pressure gauge whilst doing so Vent the heating system via the radiator air vent valves If the water pressure drops as a result of venting the system Top up the system with wate...

Page 45: ...ghtness Start the burner Complete the burner test report regarding the individual output stages Conduct a tightness test on the hot gas side After a short time in operation tighten the screws in the c...

Page 46: ...em re mains operational especially when there is a risk of frost 9NOTICE Always keep the oil supply valve shut off if the burner is shut down for an extended period of time 4 1 Shutting down the heati...

Page 47: ...h OFF Close all the gas cocks 9DANGER Risk to life from electric shock Before opening a unit disconnect electrical power and lockout to prevent accidental reactivation 9DANGER Risk to life from explos...

Page 48: ...The first time opening the door remove the spare hinge as sembly B bushing bolt and washer opposite the pivot side of the door Remove the deposits accumulated in the flue box through the opening of th...

Page 49: ...stinction is generally made between open vented and sealed unvented systems In practice open vented systems are hardly installed nowadays We will therefore be using a sealed unvent ed heating system t...

Page 50: ...uired Check and clean the burner Visual inspection and remove any contamination Check all safety equipment safety shutdown Function check Flue gas analysis with test report for each output stage See t...

Page 51: ...heck the vent valve The boiler has reached the set tempera ture but the radiators are still cold Air in the circuit Bleed the circuit Pump malfunctioning Check release the pump Problem with minimum te...

Page 52: ...the environment we use the best possible technology and materials taking into account economic points of view Packaging For the packaging we participate in the country specific recycling systems whic...

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Page 56: ...ond Park Road Hingham Massachusetts U S A 02043 2165 Meadowpine Blvd Mississauga ON L5N6H6 CANADA www rielloboilers com The manufacturer strives to continuously improve all products appearance dimensi...

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