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COMMISSIONING AND MAINTENANCE

EXTRANEOUS LIGHT OR FALSE FLAME SIGNAL

The presence of the parasite flame or the extraneous light can be 

detected in the standby condition when the burner is stopped 

and waiting for a heat request. If the presence of a flame or ex-

traneous light is detected also in the "t2" stage, the motor does 

not start until the flame signal has disappeared or until lockout 

has been reached. If extraneous light or a false flame signal is 

detected when the fan motor is running during pre-purging, 

the burner stays in purge mode until the light or flame signal 

stops. If this does not occur within 25 seconds, the burner locks 

out. If the parasite flame or the extraneous light are detected 

during the pre-purging, the pre-purging time of 15 seconds is 

reset and the time for checking for the presence of a parasite 

flame or extraneous light begins (the motor continues to purge).

The function is cumulative and can be carried out a maximum 

of 2 times. If at the 24th second the parasite flame or the extra-

neous light disappears, the pre-purging time starts and if the 

parasite flame or the extraneous light reappear the pre-purg-

ing time is reset and the countdown of 25 seconds for checking 

for the presence of the parasite flame or the extraneous light 

restarts. The burner also locks out if extraneous light or a false 

flame signal is detected three times.

If during the recycling due to flame disappearance when oper-

ating and the consequent repetition of the start-up sequence 

the presence of a parasitic flame or extraneous light is detected, 

the control countdown of 25 seconds starts (for the presence of 

the parasitic flame or extraneous light).

The fault is indicated by the blinking LED (see paragraph “Fault 

diagnosis - lockouts” on page 49).

PRE AND POST-IGNITION

During pre-ignition, the ignition electrode switches on 2 sec-

onds before the fuel oil valve opens.

During post-ignition, the ignition electrode switches off 3 sec-

onds after the end of safety time.

Ignition remains active throughout safety time.

NOTE

If the ignition cycle repeats continuously or a series of heat re-

quests are received in a short time, the functioning of the igni-

tion transformer is limited to one cycle a minute.

POWER SUPPLY FREQUENCY ERROR

The burner controller automatically detects the frequency of the 

main power supply over the interval of 50 to 60 Hz. Operating 

times are verified for both frequencies.

An error is indicated by the LED flashing (see paragraph “Fault 

diagnosis - lockouts” on page 49).

 

− If an error is detected before a heat request is made, the 

burner does not start up and the error is signalled.

 

− If an error is detected during pre-purging, the burner re-

mains in purge mode and the error is signalled.

 

− If no error is detected during normal functioning, the 

burner continues to function normally.

 

The burner starts up as soon as the error disappears.

FAN MOTOR CONTROL

The burner controller automatically detects the presence of the 

fan motor and enters lockout in the event of a fan motor failure. 

An error is indicated by the LED flashing (see the “Fault diagnosis 

- lockouts” section on page 49).

INTERNAL VOLTAGE ERROR

The burner controller automatically checks that internal voltage 

is correct. An error is indicated by the LED flashing (see the “Fault 

diagnosis - lockouts” section on page 49).

 

− If an error is detected during initialisation, the burner 

does not start up.

 

− If an error is detected after a lockout, the burner will not 

start up.

 

− If an error is detected after a shutdown test, the burner 

will not start up.

 

− If no error is detected during normal functioning, the 

burner continues to function normally.

 

The burner starts up as soon as the error disappears.

RESET BUTTON ANOMALY

If the reset button is faulty or is kept pressed for more than 60 

seconds, the fault is indicated by the blinking of the LED (see 

paragraph “Diagnostics of Faults - Lockouts” on page 49) as long 

as it is present.

This is merely a signal of the error condition.

 

− If an error is detected during pre-ventilation or safety 

time, the burner does not enter lockout but continues 

with the startup sequence.

 

− If an error is detected during normal functioning, the 

burner shuts down and does not restart. The error is sig-

nalled.

 

− If an error is detected while the burner is already locked 

out, no signal is displayed but the burner cannot be re-

set. The LED stops flashing as soon as the error disap-

pears.

CHECKING THE ELECTRONIC CIRCUIT CONTROLLING THE OIL VALVE

The control box detects the presence of a fault inside the elec-

tronic circuit controlling the oil valve, the fault is indicated by 

the blinking LED (see paragraph “Fault diagnosis - lockouts” o

page 49).

 

− If the anomaly is detected during the initialisation, the 

burner goes into lockout.

 

− If the anomaly is detected during the pre-purging, the 

burner goes into lockout.

 

− During a recycling, if the fault is detected, the burner 

does not start and goes into lockout.

 

− If the fault is not detected during running position the 

burner remains in operation.

The fault is not detected if the burner is in lockout.

Summary of Contents for 20118244

Page 1: ...cod 20129493 rev 3 06 2019 INSIEME EVOe K LN EN INSTALLATION AND MAINTENANCE MANUAL...

Page 2: ...be not be disposed of as solid urban waste but rather it should be handed over to a differentiated waste collection centre At the end of its life the product should be not be disposed of as solid urb...

Page 3: ...ection to the stack 21 2 11 System filling and emptying 23 2 11 1 Water quality requirements 23 2 11 2 Filling 24 2 11 3 Emptying 24 2 12 Wiring diagram 25 2 13 Electrical connections 26 2 14 Menu nav...

Page 4: ...pliance Make sure that he she is familiar with all the information required for safe system operation 1 2 Precautions The operation of any appliance that uses fuel electrical power and water demands t...

Page 5: ...anger circuit One immersion probe is placed on the domestic cold water inlet and the other one on the domestic hot water outlet The regulator uses these two probes to view and check the domestic water...

Page 6: ...Electric actuator 3 Safety valve 4 Main switch 5 Domestic plate exchanger 6 Control panel 7 System load valve 8 Heating expansion reservoir 9 Burner 10 Boiler drain cock 11 Pump 12 Flame inspection w...

Page 7: ...adjuster screw 6 Air intake 7 Oil pump pressure adjuster screw 8 Pressure gauge fitting 9 Photoresistor 10 Flame pipe 11 Condenser 12 Motor 13 Heating element OIL PUMP 7 6 5 4 3 2 1 8 1 Suction port 2...

Page 8: ...nd low temperature referred to LHV with return at 37 C 96 6 97 3 Energy efficiency in DHW mode wh 77 77 Domestic load profile XL XL Chimney losses with burner on at max Pn 80 60 C 3 6 3 8 Heat loss in...

Page 9: ...ated accessories available separately Values referred to atmospheric pressure at sea level DESCRIPTION INSIEME EVOe 25 K LN INSIEME EVOe 32 K LN Type of storage cylinder instant instant Heat exchanger...

Page 10: ...2012 Approximate average annual electricity consumption according to regulations 641 2009 622 2012 PUMP CURVES Residual head m kPa Q m h 0 1 2 3 4 5 6 7 m H 0 10 20 30 40 50 60 70 kPa p 0 0 0 1 0 2 0...

Page 11: ...INFORMATION 1 9 Location of sensors INSIEME EVOe K LN 1 2 4 6 5 3 1 Delivery temperature probe 2 Safety thermostat 3 Return temperature probe 4 Pressure transducer 5 DHW temperature probe 6 DCW temper...

Page 12: ...restoring the operation after a stop due to an anomaly 5 Navigation keys 6 Main switch located on the equipment rear wall Light Guide displaying STATUS DESCRIPTION Green blinking Thermal unit drain cy...

Page 13: ...ng the Installer menu 4 Icon displayed when the burner of the equipment is on The icon will be marked with a cross in case of Permanent or Temporary error 5 Icon displayed when the climatic mode opera...

Page 14: ...bag 1 inside the boiler User manual Installation and maintenance manual Hydraulic test certificate Energy label Conventional warranty conditions There is another plastic bag 2 inside the boiler contai...

Page 15: ...rgy For Life www riello com A remove the cardboard packing and non scratch cloth 0 0Do not dispose of packaging material into the environment or leave it within the reach of children since it can beco...

Page 16: ...distances that must be respected in order to allow proper maintenance of the boiler 1 m 1m 1 m 0 5 m 0 5 m 2 5 Installation in older systems and systems requiring modernisation When installing these...

Page 17: ...EAF SC UAC DESCRIPTION INSIEME EVOe 25 K LN INSIEME EVOe 32 K LN A 650 650 mm B 450 450 mm C 40 25 mm D 135 135 mm E 217 217 mm F 297 297 mm G 486 486 mm MI system delivery line 1 M 1 M RI system ret...

Page 18: ...ical system schematic 1 Disconnect valves 2 Pressure reducer 3 Water softener filter 4 Non return valve 5 CH radiator 6 DHW user MI Central heating flow RI Central heating return EAF Domestic cold wat...

Page 19: ...ctly oil tight 9 9Clean out the oil tank at suitable intervals 9 9The fuel supply system must be suitable for the burner ca pacity and must be equipped with all the safety and control devices required...

Page 20: ...e gauge fitting 5 Pressure adjuster screw 6 Vacuum gauge fitting 7 Solenoid valve 8 Auxiliary pressure measurement fitting 7 6 5 4 3 2 1 8 2 10 Discharge of combustion products The flue pipe 1 and the...

Page 21: ...on use a T section with an inspection cap to permit easy access for cleaning inside the pipe After cleaning always make sure that inspection caps are replaced tightly and that their seals are undamage...

Page 22: ...e comburent air intake pipe Coaxial flues 80 125 For these configurations the type C transformation accessory and the concentric flue gas exhaust accessory must be installed following the instructions...

Page 23: ...ecommends the use of water as heat transfer fluid for the central heating system A chemical treatment sys tem must be provided for this water The heat transfer fluid water for the central heating circ...

Page 24: ...ad valve NOTE The system is de aerated automatically through the automatic vent valve The drain pipe of the drain valve must be connected to a suitable collection system 2 11 3 Emptying Before emptyin...

Page 25: ...h N 2 1 3 Ph R PCC MV PC Thermal unit circulation pump VD Diverter valve L Light guide RE Interface relay SR Return probe SM Flow probe SAFS Domestic cold water probe TS Safety thermostat TP Pressure...

Page 26: ...a power supply of 230Vac The relay RE delays the closure of the fuel shut off valve DAI to prevent a void in the line section between the pump and the valve 2 13 Electrical connections The INSIEME EV...

Page 27: ...e disconnecting switch in compliance with CEI EN stand ards contact opening of at least 3 mm Respect the connection L line N neutral Keep the earth conductor 2 cm longer than the power supply con duct...

Page 28: ...ing setpoint when active available 3 Raise the DHW set point when available 4 Decrease the DHW set point when available 5 ENTER RESET Enters into MENU mode If pressed for more than 5 seconds it resets...

Page 29: ...r change 2 15 Enter password To access INSTALLER parameters it is necessary to enter the pass word Press the key ENTER RESET and select Code by using the keys and Press the key ENTER RESET to confirm...

Page 30: ...30 INSTALLATION 2 16 Navigation scheme Basic display mode End user mode installer mode Enter password Bar C or or Example of parameter setting change confirmed change canceled or or or...

Page 31: ...the value of Par 2203 See Par 2203 See Par 2203 See Par 2203 C U 0000 033 Quick adjustment of Zone 3 heating setpoint in 0 and 3 heating modes By connecting the zone control accessory this parameter c...

Page 32: ...d by time for a subsequent restart after a switch off regardless of the delivery temper ature decrease If it goes below the value set in Par 2010 the thermal unit remains on 10 900 180 180 sec I 2000...

Page 33: ...the minimum external temperature to which the heating maximum setpoint in Par 2119 must be associated 20 5 20 20 C I 2000 2122 Direct Zone Zone 1 maximum external temperature It sets the external tem...

Page 34: ...setpoint Par 2219 must be associated 20 5 20 20 C I 2000 2222 Zone 2 basic external temperature It sets the external temperature at which the boiler setpoint must be reduced according to the value de...

Page 35: ...1 climatic curve 10 10 0 0 C U 2000 2331 Zone 3 mild climate temperature compensation 0 20 0 0 C I 2000 2332 Zone 3 ambient temperature nominal value When an OpenTherm OT ambient thermostat is con nec...

Page 36: ...circuit 10 35 25 25 C I 2000 2056 Boiler minimum holding temperature for DHW in stant production 20 82 60 60 C I 2000 2061 Boiler setpoint for DHW instant production 40 82 80 80 C I 2000 2062 T boile...

Page 37: ...checks listed above proceed as follows to start up the boiler for the first time set the main switch of the system to ON and the main switch of the equipment to I Upon switching on the display of the...

Page 38: ...ar 2075 0 the heating circuit is not protected against freezing during periods of inactivity 3 2 1 Adjustment of heating setpoint Press the key or to display the current value of the heating temperatu...

Page 39: ...ph Menu naviga tion on page 28 The setpoint can be set within a range defined by par 2023 minimum and 2024 maximum as indicated in the figure The parameters regulating such temperature are Par No Desc...

Page 40: ...ion factor of external temperature Parameter 2125 installer level Between seasons in certain days the day external tempera ture may exceed the limit threshold set in parameter 2125 sum mer winter swit...

Page 41: ...T communication is not enabled and any OT thermostat connected is supplied but signals a communication error Input 0 10V is not used The Modbus communication is not enabled The equipment works with a...

Page 42: ...In this mode External probe is not required The OpenTherm OT communication is not enabled and any OT thermostat connected is supplied but signals a communication error The Modbus communication is not...

Page 43: ...rotection activates onlywith external temperature values 10 C Venting Par 2090 The function is automatically enabled at the first start up and at each reset of the power supply When the function is ac...

Page 44: ...with the permanent error number The icon indicates that the burner is disabled The equipment must be manually reset by keeping the key ENETER RESET pressed Temporary Error The text Err is displayed t...

Page 45: ...for flue gas analysis must be made on the straight section of the discharge duct sufficiently far from curves and elbows For the hole size and its correct po sitioning on the discharge duct minimum or...

Page 46: ...ion time control box remains in waiting mode for t1 1 sec t2 Initialisation verification time time follow ing startup of main power supply 3 5 sec t2l Checks extraneous light or parasite flame during...

Page 47: ...purging control box goes into lockout at the end of t3l 25 sec t3i Spark pre ignition time 2 sec ts Safety time 5 sec t4i Total spark ignition time 10 sec t4l Valve deactivation reaction time followi...

Page 48: ...t diagnosis lockouts Description of lockout Lockout time Presence of extraneous light during standby After 25 seconds Pre heating not finished After 600 seconds Presence of extraneous light during pre...

Page 49: ...wn provided there is no new heat re quest When the contacts of the heat request thermostat open the burner controller shuts down the flame and shuts off the oil supply Post purging does not occur afte...

Page 50: ...10 sec RED led Blinking 2 times 0 2s ON 0 2s OFF Release the button The burner shuts down and restarts The burner shuts down then restarts automatically Each shut down test resets zeroes the ignition...

Page 51: ...s 4 times Release the button The type of lockout is displayed for 10 seconds Lockout type display time can be extended for another 10 sec onds by pressing the reset button again while the lockout type...

Page 52: ...n error is indicated by the LED flashing see paragraph Fault diagnosis lockouts on page 49 If an error is detected before a heat request is made the burner does not start up and the error is signalled...

Page 53: ...staller level from Par 9001 to Par 9010 3 4 1 Permanent Errors Message Error No Description Loc E010 Ignition failure Loc E020 Safety thermostat tripped Loc E040 Low water pressure Load the system Loc...

Page 54: ...ts from the surfaces of the heat exchanger in order to keep the boiler efficient and economical 9 9All cleaning operations MUST be performed under the fol lowing conditions boiler cold boiler switched...

Page 55: ...follows to remove the blast tube Remove the screws 1 and remove the blast tube disconnect the high voltage cable 2 1 2 9 9With the blast tube removed check its front edge to make sure that it is smoo...

Page 56: ...d remove the two screws 4 2 1 3 4 4 9 9This operation must be performed with the burner turned off and mains power disconnected CLEANING THE FAN 9 9Clean the inside and the rotor blades of the fan uni...

Page 57: ...mpletion of cleaning refit the turbulators in the flue gas pipes making sure that they are correctly seated replace all removed components in the opposite order 9 9Before repositioning the flue gas ch...

Page 58: ...Dirt boiler body Clean Burner capacity insufficient Check and adjust the burner Boiler temperature setpoint Check correct functioning Check the temperature setting The generator triggers a thermal saf...

Page 59: ...il pressure and flow rate Check the air flow Change the nozzle Check solenoid valve coil The burner starts up only after late ignition OFF Ignition electrodes incorrectly positioned Adjust ignition el...

Page 60: ...lo 7 37045 Legnago VR www riello com The manufacturer strives to continuously improve all products Appearance dimensions technical specifications standard equipment and accessories are therefore liabl...

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