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535 Manual Pipe and Bolt Threading Machine

Record Serial Number below and retain product serial number which is located on nameplate.

Serial
No.

535 Manual
Pipe and Bolt
Threading Machine

535

www.

.com

[email protected]

1.800.561.8187

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Summary of Contents for 535 Manual Chuck

Page 1: ...ág 33 WARNING Read this Operator s Manual carefully before using this tool Failure to understand and follow the contents of this manual may result in electrical shock fire and or serious personal injury Threading MachineManual www com information itm com 1 800 561 8187 ...

Page 2: ...e with No 341 Reamer 8 Threading Pipe or Rod with Quick Opening Self Opening or Semi Automatic Die Head 8 Removing Pipe From the Threading Machine 9 Left Hand Threading 9 Installing Dies in Quick Opening Die Head Right Hand Left Hand 9 Installing Dies in Self Opening Die Head Right Hand Only 9 Installing Dies in Model 816 817 Die Heads 10 Checking Thread Length 10 Priming Oil Pump 11 Accessories A...

Page 3: ... and Bolt Threading Machine Record Serial Number below and retain product serial number which is located on nameplate Serial No 535 Manual Pipe and Bolt Threading Machine 535 www com information itm com 1 800 561 8187 ...

Page 4: ...NG Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area Safety Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmos pheres such as in the presence of flammable liq uids gases or dust Tool...

Page 5: ...afety Using a threading machine without a foot switch increases the risk of serious injury A foot switch provides better control by letting you shut off the motor by removing your foot If clothing should become caught in the machine it will continue to wind up pulling you into the machine Because the machine has high torque the clothing itself can bind around your arm or other body parts with enou...

Page 6: ...30V Available On Request Amps 15 Amps 36 RPM 18 Amps 54 RPM Controls Rotary Type FOR OFF REV Switch ON OFF Foot Switch Pump Gerotor Type Cutter No 820 Roll Type Cut Off Self Centering Full Floating Pipe 1 8 through 2 Bolt 1 4 through 1 or No 821 Blade Type Cut Off Self Centering Full Floating Pipe 1 2 through 2 Dovetail Type Cut Off and Chamfering Tool Reamer No 341 Positive Locking 5 Flute Cone R...

Page 7: ...rush 3 Inspect the jaw inserts for excessive wear Refer to the Maintenance Instructions if they need to be replaced 4 Make sure the foot switch is present and attached to the Threading Machine Figure 4 Do not operate the Threading Machine without a foot switch 5 Inspect the power cord and plug for damage If the plug has been modified is missing the grounding pin or if the cord is damaged do not us...

Page 8: ... keep all electrical connections dry and off the ground Do not touch plug with wet hands 9 Check the Threading Machine to insure it is operating properly 6 7 Lubricate the Threading Machine if necessary accord ing to the Maintenance Instructions 8 Use tools and accessories that are designed for your Threading Machine and meet the needs of your application The correct tools and accessories allow yo...

Page 9: ...ckwise direction as you are facing the front chuck Have the Thread ing Machine serviced if it rotates in the wrong direction or if the foot switch does not control its stopping or starting Depress and hold the foot switch Inspect the mov ing parts for misalignment binding odd noises or any other unusual conditions that may affect the safe and normal operation of the machine If such con ditions are...

Page 10: ...ening Self Opening or Semi Automatic Die Head 1 Install die set Refer to die installation procedure 2 Swing cutter and reamer to UP position 3 Swing die head to DOWN position with throwout lever set to CLOSE position 4 Check directional switch to insure it is in the FOR Forward position Depress and hold the foot switch down with left foot NOTE Current 535 Machines have an automatic oiling system t...

Page 11: ...bers face up 2 Flip throwout lever to OPEN position 3 Loosen clamp lever approximately three turns 4 Lift tongue of clamp washer up and out of slot under size bar Slide throwout lever all the way to end of slot in the change die direction indicated on cam plate 5 Remove dies from die head 6 Insert new dies to mark on side of dies Numbers 1 through 4 on the dies must match numbers on the die head 7...

Page 12: ...Head against the stop As shown 2 Lay the Die Head down flat on a table or bench with the numbers facing up 3 Pull up on the plunger knob and push the handle all the way to the left 4 Select the correct dies for the size desired Size marked on the back end or face of the dies 5 Numbers on the Dies must correspond with those on the Die Head Slots Insert Dies to the line marked on the Dies numbered e...

Page 13: ...asis it is an indication the pump is in need of repair Accessories Only the following RIDGID products have been designed to function with the 535 Threading Machine Other accessories designed for use with other tools may become hazardous when used on this Threading Machine To prevent serious injury use only the accessories listed below Accessories For Threading Machine Die Head Racks 4U holds 4 hea...

Page 14: ...ning Operation 811A NPT 1 8 2 1 4 2 Universal Quick R H 815A NPT 1 8 2 1 4 2 Universal Self R H 842 NPT 1 4 2 Universal Quick L H 816 NPT 1 8 3 4 1 4 2 Universal TAP R H 817 NPT 1 2 1 4 2 Universal TAP R H 811A BSPT 1 8 2 1 4 2 Universal Quick R H 815A BSPT 1 8 2 1 4 2 Universal Self R H 531 Bolt 1 4 1 500B Quick R H L H 532 Bolt 11 8 2 500B Quick R H L H Universal Pipe Die NPT NPSM Catalog Number...

Page 15: ...eeth on jaw inserts become worn and fail to hold pipe or rod during operation replace entire set of jaw inserts Clean teeth of jaw in serts daily with wire brush 1 Place screwdriver in insert slot and turn 90 degrees in either direction 2 Place insert sideways on locking pin and press down as far as possible 3 Hold insert down firmly with screwdriver turn so teeth face up Figure 13 Jaw Insert Repl...

Page 16: ...A Motor 115V European Wiring Diagram White Blue Black Brown Green Green Yellow 115V 25 60 Hz IEC Standard Black Green White Black Green Yellow Black Suppressor Yellow White Red Blue OFF FWD REV Foot Switch Wiring Diagrams MARRON ROJO BLANCO www com information itm com 1 800 561 8187 ...

Page 17: ...ts to repair or replace during the warranty period the product is still defective you can elect to receive a full refund of your purchase price What is not covered Failures due to misuse abuse or normal wear and tear are not covered by this warranty RIDGE TOOL shall not be responsible for any incidental or consequential damages How local law relates to the warranty Some states do not allow the exc...

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