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Summary of Contents for Aficio 2022

Page 1: ...B089 B093 SERVICE MANUAL 001783MIU RICOH GROUP COMPANIES ...

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Page 3: ...B089 B093 SERVICE MANUAL RICOH GROUP COMPANIES ...

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Page 5: ...B089 B093 SERVICE MANUAL 001783MIU ...

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Page 7: ...ERMISSION OF RICOH CORPORATION All product names domain names or product illustrations including desktop images used in this document are trademarks registered trademarks or the property of their respective companies They are used throughout this book in an informational or editorial fashion only and for the benefit of such companies No such use or the use of any trade name or web site is intended...

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Page 9: ...ation Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program Untrained and uncertified users utilizing information contained in this service manual to repair or modify Ricoh equipment risk personal injury damage to property or loss of warranty protection Ricoh Corporation WARNING ...

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Page 11: ...LEGEND PRODUCT CODE COMPANY GESTETNER LANIER RICOH SAVIN B089 DSm622 LD122 Aficio 2022 4022 B093 DSm627 LD127 Aficio 2027 4027 DOCUMENTATION HISTORY REV NO DATE COMMENTS 10 2003 Original Printing ...

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Page 13: ... STRUCTURE 1 16 1 8 1 OVERVIEW 1 16 1 8 2 CONTROLLER 1 18 DETAILED DESCRIPTIONS 2 DETAILED SECTION DESCRIPTIONS 2 1 2 1 SUMMARY 2 1 2 2 SCANNING 2 2 2 2 1 OVERVIEW 2 2 2 2 2 SCANNER DRIVE 2 3 2 2 3 ORIGINAL SIZE DETECTION IN PLATEN MODE 2 4 2 3 IMAGE PROCESSING 2 6 2 3 1 OVERVIEW 2 6 2 3 2 SBU SENSOR BOARD UNIT 2 7 2 3 3 AUTO IMAGE DENSITY 2 8 2 3 4 IPU IMAGE PROCESSING UNIT 2 9 2 3 5 VIDEO CONTRO...

Page 14: ...R LIFT MECHANISM 2 49 2 9 5 PAPER END DETECTION 2 50 2 9 6 PAPER HEIGHT DETECTION 2 51 2 9 7 FEED PRESSURE ADJUSTMENT FOR PAPER SIZE 2 52 2 9 8 PAPER SIZE DETECTION 2 55 2 9 9 SPECIAL PAPER SETTING 2 56 2 9 10 SIDE AND END FENCES 2 57 2 9 11 PAPER REGISTRATION 2 58 2 10 IMAGE TRANSFER AND PAPER SEPARATION 2 59 2 10 1 OVERVIEW 2 59 2 10 2 IMAGE TRANSFER CURRENT TIMING 2 60 2 10 3 TRANSFER ROLLER CL...

Page 15: ...E UNIT INSTALLATION 3 22 3 6 1 COMPONENT CHECK 3 22 3 6 2 INSTALLATION PROCEDURE 3 23 3 7 1 BIN TRAY UNIT INSTALLATION 3 25 3 7 1 COMPONENT CHECK 3 25 3 7 2 INSTALLATION PROCEDURE 3 26 3 8 SHIFT TRAY 3 29 3 8 1 COMPONENT CHECK 3 29 3 8 2 INSTALLATION PROCEDURE 3 30 3 9 BY PASS FEED UNIT INSTALLATION 3 32 3 9 1 COMPONENTS CHECK 3 32 3 9 2 INSTALLATION PROCEDURE 3 33 3 10 DUPLEX UNIT INSTALLATION 3 ...

Page 16: ... ALL CONNECTIONS 3 79 3 20 12 USER ACCOUNT ENHANCEMENT UNIT B443 3 80 SERVICE TABLES 4 SERVICE TABLES 4 1 4 1 GENERAL CAUTION 4 1 4 1 1 PCU PHOTOCONDUCTOR UNIT 4 1 4 1 2 TRANSFER ROLLER UNIT 4 1 4 1 3 SCANNER UNIT 4 1 4 1 4 LASER UNIT 4 2 4 1 5 FUSING UNIT 4 2 4 1 6 PAPER FEED 4 2 4 1 7 OTHERS 4 2 4 2 SERVICE PROGRAM MODE 4 3 4 2 1 SERVICE PROGRAM MODE OPERATION 4 3 Entering and Exiting SP mode 4 ...

Page 17: ...TEM SETTINGS AND COPY SETTING RESET 4 119 4 5 1 SYSTEM SETTING RESET 4 119 4 5 2 COPIER SETTING RESET 4 120 4 6 USER TOOLS 4 121 4 6 1 HOW TO USE UP MODE 4 121 UP Mode Initial Screen User Tools Counter Display 4 121 System Settings 4 121 Copier Document Server Features 4 121 Printer Facsimile Scanner Settings 4 122 Inquiry 4 122 Counter 4 123 4 7 LEDS 4 124 Controller 4 124 SBCU 4 124 IPU 4 124 4 ...

Page 18: ...AGE DENSITY SENSOR 6 16 6 5 FUSING EXIT 6 17 6 5 1 FUSING UNIT 6 17 6 5 2 THERMISTORS 6 17 6 5 3 THERMOFUSE 6 18 6 5 4 HOT ROLLER AND FUSING LAMP 6 20 6 5 5 PRESSURE ROLLER CLEANING ROLLER 6 21 6 5 6 PAPER EXIT SENSOR PAPER OVERFLOW SENSOR 6 22 6 6 PAPER FEED 6 23 6 6 1 FEED ROLLERS TRAY 1 6 23 6 6 2 FEED ROLLER TRAY 2 6 24 6 6 3 PAPER END SENSOR 6 25 6 6 4 PAPER TRAY LIFT MOTORS 6 26 6 6 5 REGIST...

Page 19: ...GNOSTIC MODE 7 16 7 2 1 SELF DIAGNOSTIC MODE AT POWER ON 7 16 7 2 2 DETAILED SELF DIAGNOSTIC MODE 7 17 Executing Detailed Self Diagnosis 7 17 7 3 PAPER FEED TROUBLESHOOTING 7 19 7 4 SKEWED IMAGE 7 20 7 5 ELECTRICAL COMPONENT DEFECTS 7 21 7 5 1 SENSORS 7 21 7 5 2 SWITCHES 7 23 7 6 BLOWN FUSE CONDITIONS 7 24 PAPER TRAY UNIT A860 B390 1 OVERALL MACHINE INFORMATION 8 1 1 1 SPECIFICATIONS 8 1 1 2 MECHA...

Page 20: ...9 2 1 3 ELECTRICAL COMPONENT LAYOUT 9 3 1 4 ELECTRICAL COMPONENT DESCRIPTIONS 9 4 2 DETAILED SECTION DESCRIPTIONS 9 5 2 1 PAPER FEED 9 5 2 2 REVERSE ROLLER AND PICK UP ROLLER RELEASE 9 6 2 3 TRAY LIFT 9 7 2 4 NEAR END END DETECTION 9 8 2 5 RIGHT TRAY SIDE FENCE 9 9 2 6 LEFT TRAY REAR FENCE 9 9 2 7 RIGHT TRAY PAPER END DETECTION 9 10 3 REPLACEMENT AND ADJUSTMENT 9 11 3 1 DETACHING THE TRAY FROM THE...

Page 21: ...ING CHART 10 15 2 7 CONDITION OF JAM DETECTION 10 16 2 8 OVERALL ELECTRICAL CIRCUIT 10 17 3 SERVICE TABLES 10 18 3 1 DIP SWITCHES 10 18 4 REPLACEMENT AND ADJUSTMENT 10 19 4 1 DF EXIT TABLE AND COVER 10 19 4 2 ORIGINAL FEED UNIT 10 20 4 3 LEFT COVER 10 21 4 4 PICK UP ROLLER 10 22 4 5 FEED BELT 10 23 4 6 SEPARATION ROLLER 10 24 4 7 ORIGINAL SET ORIGINAL REVERSE SENSOR 10 25 4 8 ORIGINAL SIZE SENSOR ...

Page 22: ... DESCRIPTION 12 3 2 DETAILED SECTION DESCRIPTIONS 12 4 2 1 BASIC OPERATION 12 4 3 REPLACEMENT AND ADJUSTMENT 12 5 3 1 PAPER SENSOR REMOVAL 12 5 SHIFT TRAY UNIT B313 B459 1 OVERALL MACHINE INFORMATION 13 1 1 1 SPECIFICATIONS 13 1 1 2 COMPONENT LAYOUT 13 2 2 DETAILED SECTION DESCRIPTIONS 13 3 2 1 BASIC OPERATION 13 3 2 2 PRIMARY MECHANISMS 13 4 2 2 1 TRAY SHIFT 13 4 2 2 2 HALF TURN DETECTION 13 5 3 ...

Page 23: ...PECIFICATIONS 15 1 1 2 MECHANICAL COMPONENT LAYOUT 15 2 1 3 ELECTRICAL COMPONENT LAYOUT 15 3 1 4 ELECTRICAL COMPONENT DESCRIPTION 15 4 1 5 DRIVE LAYOUT 15 5 2 DETAILED DESCRIPTIONS 15 6 2 1 BASIC OPERATION 15 6 Longer than A4 sideways LT sideways 15 6 Up to A4 sideways LT sideways 15 7 2 2 FEED IN AND EXIT MECHANISM 15 8 When paper is fed into duplex unit 15 8 Inversion and Exit 15 8 3 REPLACEMENT...

Page 24: ... AND SENSORS 17 5 1 4 1 PREPARATION 17 5 1 4 2 STACK HEIGHT SENSOR 17 6 1 4 3 STAPLER TRAY PAPER SENSOR 17 6 1 4 4 LOWER TRAY LIFT MOTOR 17 6 1 4 5 STACK FEED OUT MOTOR 17 7 2 TROUBLESHOOTING 17 8 2 1 JAM DETECTION 17 8 3 SERVICE TABLES 17 9 3 1 DIP SWITCH SETTINGS 17 9 4 DETAILED DESCRIPTIONS 17 10 4 1 GENERAL LAYOUT 17 10 4 2 ELECTRICAL COMPONENT LAYOUT 17 11 4 3 ELECTRICAL COMPONENT DESCRIPTION...

Page 25: ... 18 8 1 10 CONTROL BOARD 18 8 1 11 OUTPUT TRAY UNIT 18 9 2 DETAILED DESCRIPTIONS 18 10 2 1 OVERALL MACHINE INFORMATION 18 10 2 1 1 COMPONENT LAYOUT 18 10 Mechanical component layout 18 10 Drive layout 18 11 2 1 2 ELECTRICAL COMPONENT DESCRIPTIONS 18 12 2 2 DETAILED SECTION DESCRIPTIONS 18 14 2 2 1 OUTPUT TRAY MECHANISM 18 14 Stack height detection 18 14 Output tray up down mechanism 18 15 2 2 2 PA...

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Page 27: ...VICE PROGRAM MODE OPERATION 3 1 Entering and Exiting SP mode 3 1 SP2 XXX RAM Data 3 3 SP3 XXX Machine Settings 3 3 SP4 XXX ROM Versions 3 5 SP5 XXX RAM Clear 3 5 SP6 XXX Reports 3 6 SP7 XXX Test 3 8 3 2 BIT SWITCHES 3 9 3 2 1 SYSTEM SWITCHES 3 9 3 2 2 IFAX SWITCHES 3 21 3 2 3 PRINTER SWITCHES 3 21 3 2 4 COMMUNICATION SWITCHES 3 27 3 2 5 G3 1 SWITCHES 3 35 3 2 6 G3 2 SWITCHES 3 43 3 2 7 FAX SWITCHE...

Page 28: ... FCU 4 2 4 2 2 MBU 4 3 4 2 3 NCU US 4 4 4 2 4 NCU EUROPE ASIA 4 5 4 2 5 SG3 D BOARD 4 6 4 3 ADDRESS BOOK 4 7 4 3 1 ADDRESS BOOK BACKUP 4 7 Overview of Data Backup 4 7 SP Modes 4 9 SPECIFICATIONS 5 SPECIFICATIONS 5 1 1 GENERAL SPECIFICATIONS 5 1 2 CAPABILITIES OF PROGRAMMABLE ITEMS 5 2 3 MACHINE CONFIGURATION 5 3 ...

Page 29: ...AX RAM ADDRESSES 3 9 DETAILED DESCRIPTIONS 4 DETAILED SECTION DESCRIPTIONS 4 1 4 1 INTERNET FAX 4 1 4 1 1 INTERNET FAX FEATURES 4 1 4 1 2 DNS SERVICE 4 2 4 2 INTERNET MAIL COMMUNICATION 4 3 4 2 1 MAIL TRANSMISSION 4 3 Procedure 4 3 Data Formats 4 3 Errors 4 3 Results 4 4 Selectable Options 4 4 Secure Internet Transmission 4 5 4 2 2 MAIL RECEPTION 4 6 POP3 IMAP4 Mail Reception Procedure 4 6 Charact...

Page 30: ... Operation at the Transfer Station 4 17 4 2 5 AUTOROUTING 4 19 4 2 6 TRANSFER BOX 4 19 4 3 E MAIL OPTIONS SUB TX MODE 4 20 4 3 1 SUBJECT AND LEVEL OF IMPORTANCE 4 20 How the Subject Differs According to Mail Type 4 20 Subjects Displayed on the PC 4 20 4 3 2 E MAIL MESSAGES 4 21 4 3 3 MESSAGE DISPOSITION NOTIFICATION MDN 4 22 Handling Mail 4 23 Handling Reports 4 24 Return Receipt Conditions 4 25 S...

Page 31: ...TO THE PRINTER CONTROLLER 3 2 3 2 SCANNER SERVICE MODE 3 3 3 2 1 SCANNER PROGRAM MODE TABLE 3 3 DETAILED DESCRIPTIONS 4 DETAILS 4 1 4 1 ETHERNET BOARD 4 1 4 1 1 ETHERNET BOARD LAYOUT 4 1 4 1 2 ETHERNET BOARD OPERATION 4 2 4 2 IEEE1394 BOARD FIREWIRE 4 3 4 2 1 OVERVIEW 4 3 4 3 USB 4 5 4 3 1 SPECIFICATIONS 4 5 4 3 2 USB 1 1 2 0 4 5 4 3 3 USB CONNECTORS 4 6 4 3 4 PIN ASSIGNMENT 4 6 4 3 5 REMARKS ABOU...

Page 32: ...OOTH 4 13 4 5 1 SPECIFICATIONS 4 13 4 5 2 BLUETOOTH PROFILES 4 14 4 5 3 BLUETOOTH SECURITY FEATURES 4 14 4 6 FILE FORMAT CONVERTER MLB 4 15 SPECIFICATIONS SPECIFICATIONS 5 1 1 SYSTEM COMPONENTS 5 1 2 LED INDICATORS 5 2 3 PRINTER SPECIFICATIONS 5 2 4 USB SPECIFICATIONS 5 4 5 IEEE 802 11B SPECIFICATIONS 5 4 6 IEEE 1394 SPECIFICATIONS 5 4 7 BLUETOOTH SPECIFICATIONS 5 3 8 SCANNER SPECIFICATIONS 5 4 9 ...

Page 33: ...cause temporary eye discomfort Try to remove with eye drops or flush with water as first aid If unsuccessful get medical attention SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL 1 Do not incinerate the toner cassettes Toner dust may ignite suddenly when exposed to an open flame 2 Dispose of toner cassettes in accordance with local regulations This is a non toxic unit 3 Dispose of replaced parts in accor...

Page 34: ... repairable in the field Customer engineers are therefore directed to return all chassis and laser subsystems to the factory or service depot when replacement of the optical subsystem is required WARNING Use of controls or adjustment or performance of procedures other than those specified in this manual may result in hazardous radiation exposure WARNING FOR LASER UNIT WARNING Turn off the main swi...

Page 35: ...B089 B093 1 BIN TRAY UNIT A898 B413 INTERNET FAX IFAX PREVENTIVE MAINTENANCE B089 B093 SHIFT TRAY UNIT B313 B459 PRINTER SCANNER B577 REPLACEMENT AND ADJUSTMENT B089 B093 BY PASS A899 B415 TROUBLESHOOTING B089 B093 DUPLEX A896 B414 PAPER TRAY UNIT A860 B390 BRIDGE UNIT A897 B417 DATAOVERWRITESECURITY UNIT B692 B694 TAB POSITION 2 TAB POSITION 1 TAB POSITION 3 TAB POSITION 4 TAB POSITION 6 TAB POSI...

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Page 37: ...OVERALL INFORMATION ...

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Page 39: ...90 305 mm 3 5 12 0 Length 148 1 260 mm 5 8 49 6 Copy Paper Weight Paper Tray 60 105 g m2 16 28 lb 1st paper tray 52 157 g m2 16 43 lb 2nd paper tray By pass Option 52 157 g m2 16 42 lb Reproduction Ratios 5 Enlargement and 7 Reduction A4 A3 Version LT DLT Version Enlargement 400 200 141 122 115 400 200 155 129 121 Full Size 100 100 Reduction 93 87 82 71 65 50 25 93 85 78 73 65 50 25 Zoom 25 to 400...

Page 40: ...inisher 2 Without the Option heaters fax unit and printer controller Noise Emission Sound Power Level Stand by Mainframe only B089 B093 40 dB A B097 40 dB A Operating Mainframe only B089 B093 63 dB A B097 66 dB A Operating Full System B089 B093 68 5 dB A B097 70 dB A NOTE 1 The above measurements were made in accordance with ISO 7779 2 Full System Mainframe ADF 1 bin Sorter Paper Tray Unit Duplex ...

Page 41: ... mode Full size Copy Number Input Ten key pad 1 to 99 count up or count down Manual Image Density 7 steps Paper Tray Capacity Paper Tray 500 sheets x 2 Special paper in the 2nd paper tray 50 sheets Paper Tray Unit Option 500 sheets x 2 LCT Option 1000 sheets x 2 By pass Tray Option 100 sheets A4 B5 A5 B6 81 2 x 11 51 2 x 81 2 10 sheets A3 B4 11 x 17 81 2 x 13 1 sheets non standard sizes NOTE Copy ...

Page 42: ...MACHINE CONFIGURATION BB089 B093 1 4 SM 1 2 MACHINE CONFIGURATION 1 2 1 SYSTEM COMPONENTS B089V900 WMF 9 1 2 3 4 5 6 7 8 12 10 11 13 ...

Page 43: ...0 sheet finisher Option B442 9 User Account Enhance Unit Option B443 Common with B022 B027 B031 HDD Option B592 Memory 128 MB Option G331 Common with B079 Copier Key Counter Bracket Option B452 Common with B022 B027 B031 Fax Controller Option B576 G3 Interface Unit Option B593 Memory 32 MB Option G578 Fax Function Expander Option A892 Fax Handset Option B433 Common with B022 B027 B031 Printer Scan...

Page 44: ...ption 10 Bridge Unit Option No 10 requires no 11 or 12 Install either no 6 or 10 11 1000 sheet Finisher Option Install either no 11 or 12 Requires no 10 and either no 3 or 4 12 500 sheet Finisher Option Install either no 11 or 12 Requires no 10 and either no 3 or 4 13 Memory 128 MB Option 14 Key Counter Bracket Available Requires another option Fax option All options for the fax unit are available...

Page 45: ...ion 1 3 PAPER PATH 1 Optional ADF 2 Optional 1 bin Tray 3 Optional Interchange Unit 4 Optional Duplex Unit 5 Optional By pass Feed Tray 6 Optional Paper Tray Unit 7 Optional 1000 sheet Finisher 8 Optional Bridge Unit B089V901 WMF 1 2 3 4 5 6 7 8 ...

Page 46: ...MECHANICAL COMPONENT LAYOUT BB089 B093 1 8 SM 1 4 MECHANICAL COMPONENT LAYOUT B089V902 WMF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 ...

Page 47: ...t roller 10 Fusing hot roller 11 Fusing pressure roller 12 Cleaning unit 13 OPC drum 14 Transfer roller 15 Development roller 16 ID sensor 17 Registration roller 18 Friction pad 19 Paper feed roller 20 Paper size sensor 21 Bottom plate 22 Tray heater 23 Polygon mirror motor 24 Laser unit 25 Toner supply bottle holder 26 Drum charge roller 27 Anti condensation heater 28 Scanner home position sensor...

Page 48: ...ain Provides power to the machine If this is off there is no power supplied to the machine SW2 Right Upper Cover Detects Wether the right upper cover is open or not SW3 Right Cover Cuts the 5VLD and 24V dc power line and detects Wether the right cover is open or not SW4 Right Lower Cover Detects Wether the right lower cover is open or not SW5 Upper Paper Size Determines Wat size of paper is in the...

Page 49: ...ay S18 1st Paper Height 2 Detects the amount of paper in the 1st paper tray S19 2nd Paper Height 1 Detects the amount of paper in the 2nd paper tray S20 2nd Paper Height 2 Detects the amount of paper in the 2nd paper tray PCBs PCB1 Controller Controls all applications both directly and through other control boards PCB2 PSU Power Supply Unit Provides dc power to the system and ac power to the fusin...

Page 50: ...on the optics H2 Tray Option Turns on Wen the main power switch is off to prevent moisture from forming around the paper trays Others TS1 Fusing Thermostats Opens the fusing lamp circuit if the fusing unit overheats TH1 Fusing Thermistors Detects the temperature of the hot roller LSD 1 Laser Synchronization Detector Detects the laser beam at the start of the main scan CO1 Mechanical Counter Keeps ...

Page 51: ...n 1 6 DRIVE LAYOUT 1 Scanner Drive Motor 2 Main Motor 3 Registration Clutch 4 Upper Paper Feed Clutch 5 Upper Transport Clutch 6 Lower Paper Feed Clutch 7 Lower Transport Clutch B089V301 WMF B089V302 WMF 1 2 3 4 5 6 7 Scanner Fusing PCU Transfer Drive ...

Page 52: ...processed and stored in the memory At the time of printing the data is retrieved and sent to the laser diode For multi copy runs the original is scanned once only and stored to the memory 2 DRUM CHARGE In the dark the charge roller gives a negative charge to the organic photo conductive OPC drum The charge remains on the surface of the drum because the OPC layer has a high electrical resistance in...

Page 53: ...used for toner supply control Also the ID sensor measures the reflectivity of the drum surface The output signal is used for charge roller voltage control 6 IMAGE TRANSFER Paper is fed to the area between the drum surface and the transfer roller at the proper time for aligning the copy paper and the developed image on the drum surface Then the transfer roller applies a high positive charge to the ...

Page 54: ...nisher Sensors Clutches Solenoids High Voltage P P Ther mistors PSU Motors Paper Tray Unit LCT ARDF APS Sensors Lamp Stabilizer Scanner Motor IPU LSD LD Unit NIB SBU Operation Panel Polygon Motor Xenon Lamp Fax Options Fusing Lamps Standard Option Controller Fax Unit PCI Options IEEE1394 USB MLB etc HDD B089V500 WMF ...

Page 55: ... and engine control board It controls the following functions Engine sequence Timing control for peripherals Operation control Drive control for the sensors motors and solenoids of the printer and scanner High voltage supply board control Serial interfaces with peripherals Fusing control IPU Image Processing Board This is the scanned image processing board It controls the following functions Image...

Page 56: ...Copier Operation panel SBCU engine control Printer Scanner Fax PostScript 3 NIB FCU For details about how to download software from an IC card see Software Download in 4 3 Program Download in the B022 Service Manual IEEE1284 IC Card Printer Scanner PS3 RAM 32 128 MB NIB IC Card I F IDE Slot 1 Slot 2 SDRAM DIMM System Flash ROM 12 MB Resident SDRAM 64 MB MARIMBA CPU NVRAM 32 kB PCI OPTION OPTION OP...

Page 57: ...me Clock for time management NOTE Optional NVRAM Which can store up to 400 user accounts can be installed on the controller HDD A 2 5 HDD more than 20 GB can be connected using an IDE I F The hard disk is partitioned as shown below Partition Size Function Power OFF File System 1 500 MB Downloaded fonts forms Remains File System 2 500 MB Job spooling area Erased File System 3 2000 MB Work data area...

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Page 59: ...DETAILED SECTION DESCRIPTIONS ...

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Page 61: ...with a hook This change simplifies the configuration of the attachment mechanism Scanner Arm A plate has been added to the scanner arm to strengthen it This change reduces the degree of distortion in the shape of the scanner unit caused by the lowering of the front left side of the unit Controller Bracket A plate has been added to controller bracket to strengthen it This change increases the stren...

Page 62: ... C The 1st scanner D consists of the exposure lamp a reflector E and the 1st mirror F A lamp stabilizer energizes the exposure lamp The light reflected by the reflector is of almost equal intensity to reduce shadows on pasted originals An optics anti condensation heater G is available as an option It can be installed on the left side of the scanner It turns on whenever the power cord is plugged in...

Page 63: ...by changing the scanner drive motor speed and in the main scan direction it is done by image processing on the IPU board Magnification in the sub scan direction can be adjusted by changing the scanner drive motor speed using SP4009 Magnification in the main scan direction can be adjusted using SP4008 ADF mode The scanners are always kept at their home position the scanner H P sensor H detects the ...

Page 64: ...Each APS sensor is a reflective photosensor While the main switch is on these sensors are active and the original size data is always sent to the CPU However the CPU checks the data only when the platen cover sensor D is activated This is when the platen is positioned about 15 cm above the exposure glass for example while it is being closed The CPU can recognize the original size from the combinat...

Page 65: ...e default setting The above table shows the outputs of the sensors for each original size This original size detection method eliminates the necessity for a pre scan and increases the machine s productivity However if the by pass feeder is used note that the machine assumes that the copy paper is lengthwise For example if A4 sideways paper is placed on the by pass tray the machine assumes it is A3...

Page 66: ...rocessing Unit board The IPU board performs the image processing such as auto shading filtering magnification gradation processing The SIMAC on the controller board performs the image editing such as image repeat double copy Finally the IPU board sends the video data to the LD drive board Drum IPU LDD SBU CCD FCI LD Controller VCU LD Driver Fax FCU Board IPU B Video Controller Printer Scanner SIMA...

Page 67: ...the CCD 1 Z C Zero Clamp Adjusts the black level reference for even pixels to match the odd pixels 2 Signal Amplification The analog signal is amplified by operational amplifiers in the AGC circuit 3 Auto Gain Control Adjusts the gain curve for the scanned image density After the above processing the analog signals are converted to 8 bit signals by the A D converter This will give a value for each...

Page 68: ...s the ADS function in accordance with the peak white level When an original with a gray background is scanned the density of the gray area is the peak white level density Therefore the original background will not appear on copies Because peak level data is taken for each scan line ADS corrects for any changes in background density down the page As with previous digital copiers the user can select...

Page 69: ...ses on the image data IPU A Auto shading Pre filtering Magnification Test pattern generation IPU B Filtering MTF and smoothing ID gamma correction Grayscale processing Binary picture processing Error diffusion Dithering Video Controller Video path control The image data then goes to the LD driver LDD IPU LDD SBU FCI VCU Fax FCU Board IPU B Video Controller Printer Scanner SIMAC HDD Controller PCI ...

Page 70: ...s Ignores background texture p 2 12 Text Mode Text Photo Good reproduction of mixed text and photographs with accurate grayscaling better than that achieved in the Text mode p 2 14 Text Photo Mode Photo Best possible reproduction of photographs p 2 13 Photo Mode Pale Reproduction similar to text mode but of lower contrast Ideal for copying thin originals p 2 15 Pale Mode Generation Copy Attempts t...

Page 71: ...mage process and where they are done Memory Control Compression SBU ADS Fax Unit IPU A Auto Shading Pre Filtering Magnification Characteristic Detection IPU B Filtering ID Gamma Correction Error Diffusion Dithering Binary Picture Processing Grayscale Processing Video Path Control LD Unit Controller HDD IPU Printer Scanner B027D559 WMF ...

Page 72: ...Scan Magnification 35 Enabled 34 Mirroring 35 Enabled only in the ADF mode 34 None Characteristic Detection 35 Weak Middle Strong 4 903 2 4 34 MTF Weak MTF Medium MTF Strong 4 903 1 MTF Smoothing Filter 35 Character Weak Character Medium Character Strong 4 903 2 4 34 None Independent Dot Erase 35 None 4 904 1 34 None Background Erase 35 None 4 904 6 34 Text γ Correction 35 Character Text 4 904 11 ...

Page 73: ...tion 35 Enabled 34 Mirroring 35 Enabled only in the ADF mode 34 None Characteristic Detection 35 None 4 903 6 8 34 Character Smoothing 4 903 5 MTF Smoothing Filter 35 Smoothing Character 4 903 6 8 34 None Independent Dot Erase 35 None 4 904 2 34 None Background Erase 35 None 4 904 7 34 γ Correction 35 Dither 16x16 Dither 8x8 Dither Character 4 904 12 34 Normal error diffusion 4 903 5 Gradation 35 ...

Page 74: ...bled 34 Mirroring 35 Enabled only in the ADF mode 34 None Characteristic Detection 35 Strong Middle Weak 4 903 10 12 34 MTF Weak MTF Medium MTF Strong 4 903 9 MTF Smoothing Filter 35 Character Weak Character Medium Character Strong 4 903 10 12 34 None Independent Dot Erase 35 None 4 904 3 34 None Background Erase 35 None 4 904 8 34 Text Photo γ Correction 35 Character Text Photo 4 904 13 34 Normal...

Page 75: ...tion 35 Enabled 34 Mirroring 35 Enabled only in the ADF mode 34 None Characteristic Detection 35 Weak Middle Strong 4 903 14 16 34 MTF Weak MTF Medium MTF Strong 4 903 13 MTF Smoothing Filter 35 Character Weak Character Medium Character Strong 4 903 14 16 34 None Independent Dot Erase 35 None 4 904 4 34 None Background Erase 35 None 4 904 9 34 Pale γ Correction 35 Character Pale 4 904 14 34 Normal...

Page 76: ...d 34 Mirroring 35 Enabled only in the ADF mode 34 None Characteristic Detection 35 Weak Middle Strong 4 903 18 20 34 MTF Weak MTF Medium MTF Strong 4 903 17 MTF Smoothing Filter 35 Character Weak Character Medium Character Strong 4 903 18 20 34 Weak Independent Dot Erase 35 Weak 4 904 5 34 Weak Background Erase 35 Weak 4 904 10 34 Generation copy γ Correction 35 Character Generation copy 4 904 15 ...

Page 77: ...rection The processing for main scan magnification reduction is the same as in the previous digital machines Mirroring for ADF Mode When making a copy using the ADF the magnification circuit creates a mirror image This is because the scanning starting position in the main scan direction is at the other end of the scan line in ADF mode compared with platen mode In platen mode the original is placed...

Page 78: ...al types except Photo mode When the reproduction ratio is less than 35 this filter is applied to all image data pixels regardless of whether they are in an edge area or non edge area When the reproduction ratio is 35 or more the type of MTF filter used for each pixel depends on the results of characteristic detection Smoothing Filter A smoothing filter is used in Photo mode instead of MTF It is ap...

Page 79: ...e enabled with SP mode Usually dirty background is erased using the Auto Image Density ADS function However sometimes dirty background areas will still appear These can be erased with this function The threshold level for erasing can be changed with SP4 904 6 10 ID Gamma γ Correction The machine automatically selects the most appropriate ID gamma correction based on the selected original type Also...

Page 80: ...difference in contrast between light and dark areas of a halftone image Each pixel is corrected using the difference between it and the surrounding pixels The corrected pixels are compared with an error diffusion matrix There are two types of error diffusion processing One is normal The other is part of the characteristic detection process in which the error diffusion method is determined separate...

Page 81: ...smoothing The FCI changes the laser pulse duration and position for certain pixels Fig A shows the four possible pulse durations and Fig B shows how the laser pulse can be in one of three positions within the pixel Fig C shows an example of how edge smoothing is used This function only affects the received image for fax mode and for printer mode even if copy mode is also using binary picture proce...

Page 82: ...prevents dust from reaching the polygon mirror Each surface of the polygon mirror reflects one full main scan line The laser beam goes to the F theta mirror E mirror F and BTL barrel toroidal lens G Then the laser beam goes to the drum through the toner shield glass H The laser synchronizing detector I determines the main scan starting position The speed of the polygon mirror motor is 28 818 9 rpm...

Page 83: ... adjusts the current to the laser diode by comparing it with the reference level from the reference circuit This auto power control is done just after the machine is turned on and during printing while the laser diode is active The laser diode power is adjusted on the production line NOTE Do not touch the variable resistors on the LD unit in the field LD Controller LD Driver 5V Reference Circuit V...

Page 84: ...d at the front and right covers The switches are installed on the 5VLD line coming from the power supply unit through the SBCU and IPU boards When the front cover or the right cover is opened the power supply to the laser diode is interrupted IPU PSU Front Cover Safety and Right Cover Switches SBCU 5V 5VLD 5VLD LDD LD Drive Board VCC LD Driver IC Laser Beam OPC Drum Optical Path PD LD B027D500 WMF...

Page 85: ...on Coil 3 Pick off Pawl 4 OPC Drum 5 ID Sensor see note 6 Development Roller 7 Development Unit 8 Charge Roller 9 Charge Roller Cleaning Roller 10 Quenching Lamp see note NOTE These parts are not included in the PCU The machine informs the user when the PCU life has finished However the user can continue to make copies SP5 912 can be used to enable or disable this warning message and to change the...

Page 86: ...C and the drum drive shaft D The main motor assembly includes a drive controller which outputs a motor lock signal when the rotation speed is out of the specified range The fly wheel E on the end of the drum drive shaft stabilizes the rotation speed this prevents banding and jitter from appearing on copies B027D202 WMF A B C D E ...

Page 87: ...es when a new PCU has been installed in the machine because the actuator of the new PCU contacts the new PCU detect switch After the front cover and right cover are closed the machine then performs the TD sensor initial setting procedure automatically for about 45 seconds During this time the drum rotates and the actuator drops away from the sensor Also while the machine performs the TD sensor ini...

Page 88: ...m charge roller to charge the drum The drum charge roller A always contacts the surface of the drum B to give it a negative charge of 900V The high voltage supply board gives a negative dc voltage to the drum charge roller through the spring C and terminal plate D B027D203 WMF A B C D ...

Page 89: ...ansferred to the drum This measurement is made immediately after the ID sensor pattern for toner density control Immediately after making ID sensor pattern A the charge roller voltage stays on but the development bias goes up to 650V as a result the drum potential is reduced to 750V The laser diode is not switched on and the drum potential is now slightly higher than the development bias so only a...

Page 90: ...mpares Vsdp with Vsg Vsdp Vsg 0 95 Reduce the magnitude of the drum charge voltage by 50 V Vsdp Vsg 0 90 Increase the magnitude of the drum charge voltage by 50 V 2 6 2 ID SENSOR PATTERN PRODUCTION TIMING The ID sensor pattern is made in the following conditions During warming up at power on If the machine starts warming up after a certain time default 30 minutes has passed since entering night mo...

Page 91: ...DRUM CHARGE ROLLER CLEANING Because the drum charge roller A always contacts the drum it gets dirty easily So the charge roller cleaning roller B also contacts the drum charge roller all the time to clean the surface of the drum charge roller B022D252 WMF A B ...

Page 92: ...velopment roller 2 Mixing auger 2 3 TD sensor 4 Mixing auger 1 5 Doctor blade This machine uses a single roller development system Two mixing augers mix the developer The toner density TD sensor and image density ID sensor see the illustration in the PCU section are used to control toner density B027D301 WMF 1 2 3 4 5 ...

Page 93: ...mixing augers C through a train of gears and the development drive shaft D When the PCU is pushed in the development drive shaft engages the development roller gear The development drive gears except for the gears in the development unit are helical gears These gears are quieter than normal gears B027D304 WMF A B C D ...

Page 94: ...ixed Mixing auger 2 A transports excess developer scraped off the development roller C by the doctor blade D towards the front of the machine Mixing auger 1 B returns the excess developer along with new toner to the rear of the mixing assembly Here the developer is reapplied to the development roller B027D302 WMF A B C D A B ...

Page 95: ...te areas are at a high negative charge about 950 V To attract negatively charged toner to the black areas of the latent image on the drum the high voltage supply board applies a bias of 650 volts to the development rollers throughout the image development process The bias is applied to the development roller shaft A through the drive shaft B The development bias voltage 650 V can be adjusted with ...

Page 96: ...e cap F on the toner bottle is pulled away and kept in place by the chuck G The toner supply mechanism transports toner from the bottle to the development unit The toner bottle has a spiral groove H that helps move toner to the development unit When the bottle holder unit is pulled out to add a new toner bottle the following happens automatically to prevent toner from scattering The chuck releases...

Page 97: ...des C First the toner falls down into the toner bottle holder The toner supply mylar blades transfer the toner to the slit D When the PCU is installed in the machine the shutter E above the PCU is opened by the machine frame Then the toner falls down into the development unit through the slit and the shutter B027D558 WMF B027D306 WMF A B C D E ...

Page 98: ...is sensor control 1 mode Basically toner density is controlled using the standard TD sensor voltage Vts toner supply reference voltage Vref actual TD sensor output voltage Vt and ID sensor output data Vsp Vsg TD Sensor Initial Setting Vts ID Sensor Output Vsp Vsg Vt Reference Voltage Update Vt Reference Voltage Vref TD Sensor Output Vt Toner Supply Clutch On Time Calculation New Vref Vref Update B...

Page 99: ... Varies Toner end detection Performed Mode Sensor control 2 SP2 921 1 For designer s use only do not use in the field Toner supply decision Compare Vt with a reference voltage Vts Toner control process This toner control process is the same as sensor control 1 mode However the reference voltage used is always Vts Toner supply amount Varies Toner end detection Performed Mode Fixed control 1 SP2 921...

Page 100: ...ed The number of sheets can be changed using SP2 995 2 In this way the reflectivity of both the drum surface and the pattern on the drum are checked This compensates for any variations in the reflectivity of the pattern on the drum or the reflectivity of the drum surface The ID sensor pattern is made on the drum by charge roller and laser diode Vsp Vsg is not detected every page or job it is detec...

Page 101: ...toner supply motor on time is decided by the following factors Vt Vt Vref or Vts TD sensor sensitivity coefficient S value is 0 3 There are seven levels for toner supply motor on time as shown below Level Decision Motor On Time seconds 1 0 Vt S 16 t 0 6 2 S 16 Vt S 8 t x 2 1 2 3 S 8 Vt S 4 t x 4 2 4 4 S 4 Vt S 2 t x 8 4 8 5 S 2 Vt 4S 5 t x 16 9 6 6 4S 5 Vt S near end T 30 see note 3 7 S Vt toner e...

Page 102: ...d supply mode 2 and the toner supply amount per page is always 200 ms regardless of the value of SP2 925 Then at the end of a job if the optional fax unit is installed or 100 copies after the TD sensor error was detected if no fax unit is installed an SC code is generated SC390 and the machine must be repaired The 100 copy threshold can be adjusted with SP 2 992 2 7 8 TONER NEAR END END DETECTION ...

Page 103: ... more than 10 seconds while a toner near end condition exists Toner End Detection There are two situations for entering the toner end condition When Vt is level 7 three times consecutively the machine enters the toner end condition When 4S 5 Vt S is detected in the toner near end condition then 50 copies can be made after this condition the number of copies between this condition and toner end can...

Page 104: ...ng on the drum When toner builds up in the cleaning unit toner at the top of the pile is removed by the toner collection coil B To remove the toner and other particles that are accumulated at the edge of the cleaning blade the drum turns in reverse for about 5 mm at the end of every copy job This feature is controlled with SP 2 998 In addition cleaning is done in the middle of a job if 100 sheets ...

Page 105: ...G Toner picked up by the toner collection coil A is transported to the opening B in the side of the PCU Then this toner falls into the development unit with new toner coming from the toner bottle and it is all mixed together by mixing auger 1 C and used again B027D205 WMF B027D306 WMF A B A B C ...

Page 106: ...y sensors are used for paper jam detection The components of the paper feed station are as follows 1 Paper Lift Sensor 2 Paper Height 1 Sensor 3 Paper Height 2 Sensor 4 Paper End Sensor 5 Paper Feed Roller 6 Paper Size Sensor 7 Upper Relay Sensor 8 Upper Relay Roller 9 Lower Relay Roller 10 Lower Relay Sensor 11 Friction Pad 12 Tray Heater Option B027D501 WMF 1 2 3 4 5 6 8 9 10 11 12 7 ...

Page 107: ... mechanism of both the first and second paper trays The paper feed clutches B transfer drive from this motor to the paper feed rollers C When the paper feed clutch turns on the feed rollers start to feed the paper The paper feed clutch stays on until shortly after the registration sensor D has been activated B027D702 WMF A B C D ...

Page 108: ... paper feed roller A drives the top sheet of paper from the paper tray to the copier The friction pad B allows only one sheet to feed at a time The friction pad applies pressure to the feed roller with a spring C The friction pad pressure cannot be adjusted B027D104 WMF B A C ...

Page 109: ...e main pressure spring K pulls the bottom plate pressure lever and this lifts the tray bottom plate When the top of the stack touches the feed roller the motor cannot pull up the plate any more so it pulls the actuator G into the lift sensor F Then the lift motor stops The pressure of the feed roller on the paper is now too high so the lift motor reverses a certain time 200 ms or 600 ms depending ...

Page 110: ...sier to push the tray in the lift motor rotates backwards 1 7 seconds to return the bottom plate pressure lever coupling D to the original position The amount of reverse can be adjusted with SP 1 912 2 9 5 PAPER END DETECTION If there is some paper in the paper tray the paper stack raises the paper end feeler A and the paper end sensor B is deactivated When the paper tray runs out of paper the pap...

Page 111: ...ht Sensor 1 Paper Height Sensor 2 Near End OFF ON 30 ON ON 70 ON OFF 100 OFF OFF When the tray contains paper of a small width the paper feed pressure may become too low when the thickness of the remaining stack of paper has decreased The lift motor rotates forward 400 ms after the sensor detects a certain amount of paper remaining in the tray to increase paper feed pressure simulating the pressur...

Page 112: ...r downward pressure from the stack so adjustment may be necessary Using the following SP modes either two or three paper size ranges can be specified Using other SP modes explained later the pressure can be adjusted separately for each of these ranges to deal with any feed problems that have been occurring Normal Small Size Middle Size Paper Size Greater than HLT A5 default setting HLT A5 or small...

Page 113: ...ges significantly between stack heights of 500 sheets and 50 sheets but not much for A4 or A3 paper For 500 sheets of A5 the pressure is too high To counter this the lift motor reverses 600 ms in the graph as explained in the previous section The SP modes in the following table are for solving feed problems that occur when the tray is between full and near end Normal Small Size Middle Size Paper S...

Page 114: ...justed in the graph using the following SP modes The default is set for 50 sheets at the near end point The lift motor rotates forward for the time specified by the SP mode to increase the pressure Small Size Middle Size Paper Size HLT A5 or smaller default setting None default setting 1st paper tray SP1908 4 SP1908 5 2nd paper tray SP1909 4 SP1909 5 3rd paper tray SP1910 4 SP1910 5 4th paper tray...

Page 115: ...ches the actuator has switched off The CPU disables paper feed from a tray if the paper size cannot be detected If the paper size actuator is broken or if there is no tray installed the Add Paper indicator will light When the paper size actuator is at the mark the paper tray can be set up to accommodate one of a wider range of paper sizes by using user tools If the paper size for this position is ...

Page 116: ...he key After selecting the special paper type the fusing temperature and transfer roller current will be changed as follows 1 Fusing temperature when thick paper is selected Current operation temperature 15 C 2 Transfer roller current A3 width 11 14 µA B4 width 10 15 µA A4 width 8 5 17 µA A5 width 5 5 20 µA Note that for the by pass tray the fusing and transfer conditions for special paper are als...

Page 117: ...To correct this each side fence has a stopper A attached to it Each side fence can be secured with a screw B for customers who do not want to change the paper size End Fence As the amount of paper in the tray decreases the bottom plate C lifts up gradually The end fence D is connected to the bottom plate When the tray bottom plate rises the end fence moves forward and pushes the back of the paper ...

Page 118: ...nsfer into the development unit through the drum cleaning unit The amount of paper buckle at the registration roller to correct skew can be adjusted with SP 1003 If jams frequently occur after registration the paper feed clutch can be re energized so that the feed roller can assist the registration roller to re start paper feed This may be needed when feeding thicker paper This adjustment is made ...

Page 119: ...itive current to the transfer roller which attracts the toner from the drum onto the paper The current depends on the paper width paper type and paper feed tray The curvature of the drum and the discharge plate C help the paper to separate from the drum The high voltage supply board also supplies a negative dc voltage to the discharge plate Drive from the drum through a gear D turns the transfer r...

Page 120: ...d through the roller transfer current turns off In multiple copy mode the transfer current shifts again to the low transfer current The transfer current high transfer current level depends on the paper feed station paper width and the temperature in the machine Example Temperature 15 C 24 C Paper Width Paper Tray By pass Tray Normal Duplex 2nd Side By pass Tray Thick 2nd Paper Tray Special Paper A...

Page 121: ...plied to the transfer roller to push back to the drum any positively charged toner on the transfer roller The machine goes through the cleaning mode in the following conditions Before starting the printing job only if enabled with SP2 996 note that the default setting is off Just after the power is switched on After a copy jam has been cleared The transfer roller cleaning function is done Also the...

Page 122: ... unit and paper exit area consist of the following parts 1 Paper exit roller 2 Fusing exit sensor 3 Hot roller strippers 4 Pressure spring 5 Pressure roller 6 Cleaning roller 7 Two fusing lamps 8 Two thermistors 9 Four thermostats 10 Hot roller 11 Paper overflow sensor B022D551 WMF 1 2 3 4 5 6 7 8 10 9 11 ...

Page 123: ... right cover E is opened This allows the fusing unit drive gear to rotate freely so that misfed paper can easily be removed Also the fusing drive is released by the fusing drive release solenoid F To reduce the warming up time the machine cuts the drive to the fusing unit during warming up Just after the main switch is turned on this solenoid is energized and the fusing unit drive gear D is diseng...

Page 124: ...er thickness to prevent creasing The left screw holes B on each side are used as the default setting If creasing occurs frequently in the fusing unit adjust the entrance guide to the right by securing it with the other holes C This allows more direct access to the gap between the hot roller and the pressure roller B027D566 WMF A B C ...

Page 125: ...the position of the pressure springs The spring is positioned at the top D as the default setting The user moves lever E when using thicker copy paper or envelopes to reduce the pressure between the hot and pressure rollers 2 11 5 CLEANING MECHANISM The cleaning roller A is always in contact with the pressure roller B It collects toner and paper dust adhered to the surface of the pressure roller B...

Page 126: ...pages of printing whichever comes first After that the machine keeps the fusing temperature at 175 C for the first 20 consecutive pages of printing Then the fusing temperature is kept at 165 C The three page and 60 second limits can be adjusted with SP1 105 8 and 9 Note that the fusing temperature is higher if the user uses special paper in the 2nd tray or thick paper mode from the bypass tray 2 8...

Page 127: ...e this flickering use SP1 108 to change the cycle from 1 second to 3 seconds Fusing soft start In addition whenever the fusing lamp power switches on full power is applied to the fusing lamp gradually not all at once This prevents the power in the room from dropping suddenly This feature is known as Soft Start The machine does this by gradually allowing more power to the fusing lamp over a number ...

Page 128: ...n series with the common ground line of the fusing lamp If the temperature of the thermostat reaches 210 C one of the thermostats opens removing power from the fusing lamp At the same time SC 542 is generated and the machine stops operating 2 11 8 PAPER EXIT The paper overflow detection sensor A is located at the paper exit section of the fusing unit When this sensor is activated the machine detec...

Page 129: ...ff Timer Auto off timer User Tools System Settings Timer Setting Auto Off Timer Auto off disabling SP mode Set SP 5 305 to 1 This allows the user to disable auto off mode by setting the auto off timer to 0 Stand by Mode Energy Saver Mode Low Power Mode Auto Off Mode Off Stand by Mode Off Mode FAX RX etc Printer Data in After Printing Energy Saver Key On Return Time Less than 3 s Operation Sw Off o...

Page 130: ...t happens in energy saver mode When the machine enters energy saver mode the fusing lamp drops to a certain temperature and the operation panel indicators are turned off except for the Energy Saver LED and the Power LED If the CPU receives an image print out command from an application e g to print incoming fax data or to print data from a PC the fusing temperature rises to print the data Return t...

Page 131: ...r polling RX The handset is off hook An original is in the ADF The ADF is open Off Stand by mode The system 5V is still supplied to all components When the machine detects a ringing signal or receives a stream of data for a print job the 24V supply is activated and the machine automatically prints the incoming message or executes the print job Off Mode The system 5V supply also turns off However 5...

Page 132: ......

Page 133: ...INSTALLATION ...

Page 134: ......

Page 135: ...n area which is exposed to sudden temperature changes This includes 1 Areas directly exposed to cool air from an air conditioner 2 Areas directly exposed to heat from a heater 7 Do not place the machine in an area where it will be exposed to corrosive gases 8 Do not install the machine at any location over 2 000 m 6 500 ft above sea level 9 Place the copier on a strong and level base Inclination o...

Page 136: ...The 750 mm recommended for the space at the front is only for pulling out the paper tray If an operator stands at the front of the copier more space is required B089I201 WMF B089I202 WMF C A B D G F E A In Front Over 750 mm 29 6 B Left Over 10 mm 4 C To Rear Over 10 mm 4 D Right Over 10 mm 4 E 620 mm 24 4 F 640 mm 25 2 G 550 mm 21 7 H 1137 mm 44 8 H ...

Page 137: ...he copier and easily accessible Make sure the plug is firmly inserted in the outlet 2 Avoid multi wiring 3 Be sure to ground the machine 1 Input voltage level 120 V 60 Hz More than 12 A 220 V 240 V 50 Hz 60 Hz More than 7 A 110V 50 Hz 60 Hz More than 13 A 2 Permissible voltage fluctuation 10 3 Do not set anything on the power cord ...

Page 138: ...lug the cables into the correct sockets B089I500 WMF 1 ADF 1 Rating voltage output connector for accessory Max DC24 V 2 Bridge Unit or Shift Tray 1 Rating voltage output connector for accessory Max DC24 V 3 Duplex Unit 1 Rating voltage output connector for accessory Max DC24 V 4 By pass Tray 1 Rating voltage output connector for accessory Max DC24 V ...

Page 139: ...Install the copier Does the user require the Memory Unit Install the Memory Unit Does the user require the By pass Tray Install the By pass Tray Does the user require the Shift Tray Install the Shift Tray Does the user require the Finisher Install the Bridge Unit Install the Finisher Install the ARDF or Platen Cover if required Yes No Yes No Yes No Yes No Yes No Does the user require the Duplex Un...

Page 140: ...and condition of the accessories in the box against the following list Description Q ty 1 Paper Tray Decal 1 2 Emblem 1 3 Model Name Decal 1 4 NECR 1 5 End Fence 1 6 HDD Caution Decal 17 57 only 1 7 Operating Instructions System Setting 1 8 Operating Instructions Copy Reference 1 ...

Page 141: ...g to be installed now put the copier on the paper tray unit or the LCT first then install these options then install the copier NOTE Keep the shipping retainers after installing the machine They will be reused if the machine is moved to another location in the future 1 Remove the tapes and the shipping retainer A on the exterior of the copier 2 Install the end fence B B089I101 WMF B089I502 WMF B08...

Page 142: ...ttle holder G out 6 Shake the toner bottle H well NOTE Do not remove the toner bottle cap I until after shaking 7 Unscrew the bottle cap I and insert the bottle into the holder NOTE Do not touch the inner bottle cap J 8 Reposition the holder and press down the holder lever to secure the bottle 9 Open the right cover 10 Rotate the green fusing pressure lever K to the up position B089I500 WMF B089I1...

Page 143: ...te size Adjust the side guides and end guide to match the paper size NOTE To move the side guides first pull out the tray fully then push down the green lock at the rear of the tray 13 Attach the appropriate paper tray number decal B to each paper tray NOTE Paper tray number decals are also used for the optional paper tray or the optional LCT Keep any remaining decals for use with these optional u...

Page 144: ... Installation or Platen Cover Installation 16 Plug in the machine and turn the main power switch on The machine automatically performs TD sensor initial setting approximately 15 seconds 17 Check the copy quality and copying functions HDD Caution Decal for only 17 57 models 18 When installing the optional HDD attach the HDD caution decal B to the front cover B089I105 WMF B089I155 WMF A B ...

Page 145: ...ies against the following list Description Q ty 1 Securing Bracket 2 2 Screw M4 x 10 4 3 3 2 INSTALLATION PROCEDURE CAUTION Unplug the machine power cord before starting the following procedure 1 Remove the strips of tape 2 Set the copier A on the paper tray unit B NOTE When installing the copier be careful not to pinch the cable C B390I601 WMF B390I603 WMF A B C ...

Page 146: ...er A x 1 4 Connect the cable B to the copier as shown 5 Attach a securing bracket C to each side of the paper tray unit as shown x 1 each 6 Re install the connector cover 7 Remove the 2nd paper tray D and secure the paper tray unit E x 2 B390I604 WMF B390I600 WMF A B C C E D ...

Page 147: ...to the paper tray NOTE The paper tray number decal is in the accessory box for the main copier 9 Rotate the adjuster B until the machine cannot be pushed across the floor 10 Loads paper into the paper trays and select the proper paper size 11 Turn on the main switch 12 Check the machine s operation and copy quality B390I602 WMF B390I002 WMF A B ...

Page 148: ...ng list Description Q ty 1 Securing Bracket 2 2 Screw M4 x 10 4 3 Paper Size Decal 1 3 4 2 INSTALLATION PROCEDURE CAUTION Unplug the machine power cord before starting the following procedure 1 Remove the strips of tape 2 Set the copier A on the LCT B NOTE When installing the copier be careful not to pinch the cable C B391I505 WMF B391I500 WMF A B C ...

Page 149: ... connector cover A x 1 4 Connect the cable B to the copier as shown 5 Attach a securing bracket C to each side of the LCT as shown x 1 each 6 Re install the connector cover 7 Remove the 2nd paper tray and secure the LCT D x 2 B391I504 WMF B391I501 WMF A B C C D ...

Page 150: ...ecal A and paper size decal B to the LCT NOTE The paper tray number decal is in the accessory box for the main copier 10 Rotate the adjuster C until the machine cannot be pushed across the floor 11 Loads paper into the paper tray and turn on the main switch 12 Check the machine s operation and copy quality B391I502 WMF B391I506 WMF A C B ...

Page 151: ...ORY CHECK Check the quantity and condition of the accessories against the following list Description Q ty 1 Scale Guide 1 2 DF Exposure Glass 1 3 Stud Screw 2 4 Knob Screw 2 5 Original Size Decal 2 6 Screwdriver Tool 1 7 Cloth Holder 1 8 Cloth 1 9 Attention Decal Top Cover 1 10 Attention Decal Scanner 1 B386I500 WMF 1 2 3 4 5 6 7 8 ...

Page 152: ...TO REVERSE DOCUMENT FEEDER INSTALLATION B089 B093 3 18 SM 3 5 2 INSTALLATION PROCEDURE CAUTION Unplug the copier power cord before starting the following procedure 1 Remove the strips of tape B386I101 WMF ...

Page 153: ... DF exposure glass make sure that the white point D is on the lower front side of the glass as shown 5 Peel off the backing E of the double sided tape attached to the rear side of the scale guide F then install it x 2 removed in step 2 6 Install the two stud screws G 7 Mount the DF on the copier then slide the DF to the front as shown 8 Secure the DF unit with two screws H 9 Connect the cable I to...

Page 154: ...l off the platen sheet A and place it on the exposure glass 11 Line up the rear left corner of the platen sheet flush against corner B on the exposure glass 12 Close the ARDF 13 Attach the appropriate scale decal C as shown B386I110 WMF B386I111 WMF B386I501 WMF A B C ...

Page 155: ... choose the language most suitable for the machine installed 16 Attach the cloth holder C to the left side of the scanner as shown 17 Insert the cloth D in the cloth holder 18 Turn the main power switch on Then check if the document feeder works properly 19 Make a full size copy Then check to make sure the registrations side to side and leading edge and image skew are correct If they are not adjus...

Page 156: ... 22 SM 3 6 INTERCHANGE UNIT INSTALLATION 3 6 1 COMPONENT CHECK Check the quantity and condition of the components against the following list Description Q ty 1 Interchange Unit 1 2 Connector Cover 1 3 Tapping Screw M3 x 8 1 B416I101 WMF 1 3 2 ...

Page 157: ...A of the copier 3 Open cover B 4 Remove the metal clip C NOTE To remove the clip push the small tab D on the clip into the slot E then the clip can be removed 5 Remove the cover B If the optional 1 bin tray unit B413 will be installed do steps 6 and 7 6 Loosen the screw push down tab F with a screwdriver and remove the front right cover G 7 Slide out the exit cover H B416I502 WMF B416I503 WMF G H ...

Page 158: ... B089 B093 3 24 SM 8 Open the cover A of the interchange unit 9 Install the interchange unit 2 connectors B 10 Secure the interchange unit with the knob screws C 11 Attach the connector cover D x 1 B416I104 WMF B416I103 WMF D A B C ...

Page 159: ... BIN TRAY UNIT INSTALLATION 3 7 1 COMPONENT CHECK Check the quantity and condition of the components against the following list Description Q ty 1 1 Bin Tray Unit 1 2 Tray 1 3 Sub Tray 1 4 Tray Guide 1 5 Paper Guide 1 6 Tapping Screw M3 x 8 1 B413I101 WMF 1 2 3 4 5 6 ...

Page 160: ...arting the following procedure NOTE Before installing this 1 bin tray unit the optional interchange unit B416 must be installed 1 Remove all tapes 2 If the optional bridge unit has been installed open the right jam removal cover A of the bridge unit If the optional bridge unit is not installed skip this step B413I501 WMF A ...

Page 161: ...led remove it 4 Install the 1 bin tray unit B x 1 5 Connect the connector C 6 Reinstall the front right cover 7 Peel off the backing D of the double sided tape attached to the paper guide E Then attach the paper guide to the underside of the scanner unit as shown B413I103 WMF B413I500 WMF D E B C A ...

Page 162: ... TRAY UNIT INSTALLATION B089 B093 3 28 SM 8 Install the tray guide A 9 Install the tray B 10 Install the sub tray C 11 Turn on the main power switch and check the 1 bin tray unit operation B413I105 WMF A B C ...

Page 163: ...tion 3 8 SHIFT TRAY 3 8 1 COMPONENT CHECK Check the quantity and condition of the components against the following list Description Q ty 1 Shift Tray Unit 1 2 Paper Guide Large 1 3 Paper Guide Small 2 4 Stepped Screw 1 B459I101 WMF 1 2 3 4 ...

Page 164: ...2 INSTALLATION PROCEDURE CAUTION Unplug the copier power cord before starting the following procedure 1 Remove all tapes 2 Remove the plate A 3 Install the large paper guide B and two small paper guides C as shown B459I104 WMF A B C C ...

Page 165: ...ll the shift tray unit B as shown NOTE 1 Set the shift tray on the stepped screw 2 The shift tray must be installed under the paper guide C installed in step 3 6 Connect the cable D to the copier 7 Turn on the main power switch 8 Check the shift tray operation B459I103 WMF A B D C ...

Page 166: ... SM 3 9 BY PASS FEED UNIT INSTALLATION 3 9 1 COMPONENTS CHECK Check the quantity and condition of the components against the following list Description Q ty 1 By pass Tray Unit 1 2 Unit Holder 1 3 Tapping Screw 2 4 Allen Key 1 B415I101 WMF 1 2 3 4 ...

Page 167: ...ION SM 3 33 B089 B093 Installation 3 9 2 INSTALLATION PROCEDURE CAUTION Unplug the copier power cord before starting the following procedure 1 Remove all tapes 2 Remove the entrance cover A x 2 and two screws B B415I500 WMF A B B ...

Page 168: ... not properly lock in place 2 After securing the unit store the Allen key in the inner cover B for future use 4 If the optional duplex unit B414 will be installed Remove the indicated parts C of the by pass tray unit D 5 Install the by pass tray unit x 2 x 1 6 Turn the main power switch on and check the by pass tray function 7 Make a copy from the by pass tray Then check the registration B415I105 ...

Page 169: ...0 1 ACCESSORY CHECK Check the quantity and condition of the accessories against the following list Description Q ty 1 Duplex Unit 1 2 Connector Cover 1 3 Bracket 1 4 Clip 1 5 Unit Holder 1 6 Unit Holder Cover 1 7 Allen Key 1 8 Tapping Screw M3 x 8 4 B414I101 WMF B414I102 WMF 1 5 6 2 3 4 7 8 ...

Page 170: ... 1 the entrance cover C 2 screws if the by pass tray has not been installed and two screws D 4 Install the bracket E x 1 5 If the by pass tray has already been installed skip this step Install the unit holder F using the Allen key x 4 NOTE 1 Make sure that the four screws are tightened in the proper order as shown above Otherwise the duplex unit will not properly lock in place 2 After securing the...

Page 171: ...already been installed 7 Attach the link C to the shaft D and secure it with the clip 8 Connect the cable E and install the connector cover F x 1 9 If the by pass tray has already been installed skip this step Install the unit holder cover G x 2 10 Turn on the main power switch and check the duplex unit function B414I104 WMF A B C D E F G ...

Page 172: ...SM 3 11 BRIDGE UNIT INSTALLATION 3 11 1 ACCESSORY CHECK Check the quantity and condition of the accessories against the following list Description Q ty 1 Bridge Unit 1 2 Securing Plate 1 3 Shoulder Screw 1 4 Knob Screw 1 B417I101 WMF 1 3 4 2 ...

Page 173: ...STALLATION PROCEDURE CAUTION Unplug the copier power cord before starting the following procedure 1 Remove all tapes 2 Loosen the screw A and remove the front right cover B 3 If the sensor feeler C is out fold it away into the machine B417I501 WMF B417I500 WMF B A C ...

Page 174: ...ll the front right cover C 7 Connect the cable D to the main machine 8 Attach the securing plate E as shown NOTE Do not attach it with a screw this is done when securing the front stand for the optional finisher 9 Install the optional finisher refer to the finisher installation procedure B417I103 WMF B417I104 WMF E A B C D ...

Page 175: ...e following list No Description Q ty For B022 B027 B031 B089 B093 B097 For B051 B052 For B079 B082 B135 B138 1 Front Joint Bracket 1 2 Rear Joint Bracket 1 3 Rear Joint Bracket 1 4 Grounding Plate 1 5 Copy Tray 1 6 Staple Position Decal 1 7 Screw M4 x 14 4 Use 3 Use 4 8 Knob Screw M4 x 10 1 9 Screw M3 x 8 1 10 Knob Screw M3 x 8 1 Necessary Not necessary B408I502 WMF 1 2 3 4 5 8 9 6 7 10 ...

Page 176: ... before starting the following procedure NOTE The following options must be installed before installing this finisher Bridge Unit B417 Paper Tray Unit B390 or LCT B391 1 Unpack the finisher and remove the tapes NOTE Be sure to keep screw A It will be needed to secure the grounding plate in step 4 B408I103 WMF B408I102 WMF A ...

Page 177: ...x 2 M3 x 8 NOTE Use the screw removed in step 1 and the screw from the accessory box 5 Open the front door E Then pull the locking lever F 6 Align the finisher on the joint brackets and lock it in place by pushing the locking lever 7 Secure the locking lever x 1 knob M3 x 8 and close the front door 8 Install the copy tray G x 1 knob M4 x 10 9 Connect the finisher cable H to the main machine B408I1...

Page 178: ...1000 SHEET FINISHER INSTALLATION B089 B093 3 44 SM 10 Attach the staple position decal A to the ARDF as shown 11 Turn on the ac switch and check the finisher operation B408I501 WMF A ...

Page 179: ...on 3 13 500 SHEET FINISHER INSTALLATION 3 13 1 ACCESSORY CHECK Check the quantity and condition of the accessories against the following list Description Q ty 1 Unit Holder 1 2 Entrance Guide 1 3 Output Tray 1 4 Snap Ring 2 5 Knob Screw 2 B442I101 WMF 1 2 3 4 5 ...

Page 180: ...wer cord before starting the following procedure NOTE Before installing the 500 sheet finisher the optional bridge unit B417 must be installed 1 Unpack the finisher and remove the tapes 2 Install the entrance guide A 3 Install the unit holder B x 2 4 Install the 500 sheet finisher C B442I103 WMF B442I104 WMF A B C ...

Page 181: ...NISHER INSTALLATION SM 3 47 B089 B093 Installation 5 Install the output tray A as shown 2 snap rings 6 Connect the finisher cable B 7 Turn on the main power switch and check the finisher operation B442I105 WMF A B ...

Page 182: ...PLATEN COVER INSTALLATION B089 B093 3 48 SM 3 14 PLATEN COVER INSTALLATION 1 Install the platen cover A x 2 B089I555 WMF A ...

Page 183: ...ollowing procedure 1 Remove two caps A 2 Connect the key counter cable B 3 Install the stepped screw C 4 Hold the key counter plate nuts D on the inside of the key counter bracket E and insert the key counter holder F 5 Secure the key counter holder to the bracket x 2 6 Install the key counter cover G x 2 B089I231 WMF B089I500 WMF A B C D E F G ...

Page 184: ...e key counter holder assembly B onto the stepped screw C 9 Secure the key counter holder assembly with a screw D 10 Use the User Tools to enable the counter function for the following modes Copy mode Document server mode Fax mode Scanner mode Printer mode B089I232 WMF A C D B ...

Page 185: ...e rear scale A x 3 left scale B x 2 and exposure glass C NOTE When reinstalling the exposure glass make sure that the mark D is positioned at the rear left corner as shown 2 Move the 1st and 2nd scanners to the right 3 Install the cable clamp E 4 Install the anti condensation heater F x 2 5 Join the connectors G 6 Attach the cable cover H as shown B089I001 WMF B089I304 WMF A B C D E F G H ...

Page 186: ...chine power cord before starting the following procedure 1 Remove the connector cover A and rear cover B x 4 2 Slide out the 1st and 2nd paper trays 3 Pass the connector C through the opening D 4 Install the tray heater assembly E x 1 B089I510 WMF B089I552 WMF A B C D E ...

Page 187: ...ift motor A x 2 x 1 6 Route the heater cable B to the side of rivet C and under bracket D 7 Clamp the heater cable B as shown 8 Joint the heater cable and the ac cable E 9 Reinstall the paper lift motor A and reassemble the machine B089I913 WMF B089I551 WMF A B E B C D ...

Page 188: ...PER TRAY UNIT CAUTION Unplug the machine power cord before starting the following procedure 1 Remove the joint brackets A x 1 each 2 Remove the rear cover B for the optional paper tray unit x 2 3 Remove the cable guide C x 1 4 Install the clamps D B089I506 WMF B089I509 WMF A B A C D D ...

Page 189: ... Slide out the two paper trays from the optional paper tray unit 6 Pass the connector A through the opening B 7 Install the tray heater assembly C x 1 8 Clamp the cables D as shown 9 Join the connectors E 10 Reinstall the cable guide B089I553 WMF B089I505 WMF A B C D E D ...

Page 190: ...Reinstall the rear cover for the optional paper tray unit 13 Reinstall the two paper trays into the optional paper tray unit 14 Remove the 2nd paper tray of the copier 15 Remove two screws B and install the screws C which were removed in step 12 16 Reinstall the 2nd paper tray of the copier B089I508 WMF B089I554 WMF A B C C ...

Page 191: ...ing the following procedure 1 Remove two joint brackets A x 1 each 2 Remove the rear cover for the LCT B x 2 3 Slide out the paper tray C 4 Push the stopper D on both slide rails and remove the paper tray 5 Pass the connector E through the opening F 6 Install the tray heater G x 1 B089I506 WMF B089I151 WMF B089I507 WMF A B A C D D E F G ...

Page 192: ...ll five clamps A 8 Connect the cable B to the tray heater cable C 9 Route the cable and clamp it 10 Remove the connector cover of the copier D 11 Join the connectors E 12 Reinstall the connector cover of the copier B089I252 WMF B089I253 WMF A B C A D E ...

Page 193: ... rear side of the LCT 14 Reinstall the rear cover of the LCT 15 Reinstall the paper tray 16 Remove the 2nd paper tray of the copier 17 Remove two screws B and install the screws C which were removed in step 13 18 Reinstall the 2nd paper tray of the copier B089I601 WMF B089I600 WMF A B C B ...

Page 194: ...d remove the connector cover A x 1 and disconnect the cable to prevent the cover from damage 2 Remove the rear cover B x 4 3 Remove the controller board cover C x 8 4 Remove the knockouts D as required Top NIB marked LAN Middle File Format Converter IEEE 1394 IEEE 802 11b USB 2 0 or Bluetooth Only one of these can be installed Bottom IEEE 1284 The connector is provided on the controller board B453...

Page 195: ...s Check the accessories and their quantities against the following list Description Q ty 1 HDD 1 2 NIB 1 3 Keytop Copy 1 4 Keytop Document Server 1 5 Keytop Printer 1 6 Keytop Scanner 1 7 CD ROM Printer 1 8 CD ROM Scanner 1 9 CD ROM Operation Manual 1 10 Operating Instructions 1 11 FCC Label USA only 1 ...

Page 196: ... the lower slot B on the controller board 3 Install the 128 MB Memory DIMM G331 3 20 3 4 Install the HDD unit 3 20 4 5 Install the NIB 3 20 5 6 Install the interface option NOTE Only one slot is available for an interface option You can install only one printer interface option at a time File Format Converter B519 IEEE 1394 G336 IEEE 802 11b B515 USB 2 0 B525 01 or Bluetooth G354 Refer to the sect...

Page 197: ...the configuration page to confirm correct installation of the printer controller User Tools Printer Settings List Test Print Config Page 10 To connect the parallel cable switch the machine off connect the cable then switch the machine on again 11 Execute SP5801 10 Net File Memory Clear 3 20 3 128 MB MEMORY G331 CAUTION Unplug the main machine power cord before starting the following procedure 1 Re...

Page 198: ...1 CAUTION Unplug the main machine power cord before starting the following procedure 1 Remove the machine rear cover and controller board cover 3 20 1 2 Attach the HDD A to the bracket B x 4 shoulder screws 3 Attach one end of the connector cable C to the HDD 4 Attach the other end of the connector to CN516 D on the controller board 5 Fasten the bracket with the HDD attached to the controller boar...

Page 199: ...o be installed in this order from top to bottom Copy Document Server If you are installing the HDD without the Printer Scanner DIMM attach only the Copy and Document Server Keytops Printer Scanner If you are installing the HDD with the Printer Scanner DIMM attach all the keytops 8 Install the stamp data on the hard disk using SP5853 B453I105 WMF A B ...

Page 200: ...ntities against the following list Description Q ty 1 NIB Board 1 2 Screw 1 CAUTION Unplug the main machine power cord before starting the following procedure 1 Remove the machine rear cover controller board cover and remove the top knockout 3 20 1 2 Attach the NIB A to the controller board x 1 B577R110 WMF A B ...

Page 201: ... Option must be installed first 3 20 2 Only one slot is available for the interface option You can install only one printer interface option at a time File Format Converter B519 IEEE 1394 G336 IEEE 802 11b B515 USB 2 0 B525 01 or Bluetooth G354 1 Remove the machine rear controller board cover and middle knockout 3 20 1 2 Remove the slot cover A x 2 3 Attach the IEEE 1394 board B to the controller ...

Page 202: ...print SP Mode Settings for IEEE 1394 The following SP commands can be set for IEEE 1394 SP No Name Function 5839 004 Host Name Sets the names for all the physical devices connected ot the IEEE 1394 firewire network 5839 007 Cycle Master Enables or disables cycle master function of the IEEE 1394 standard bus 5839 008 BCR Mode Sets the BCR Broadcast Channel Register setting for the Auto Node operati...

Page 203: ...anner Option must be installed first 3 20 2 Only one slot is available for the interface option You can install only one printer interface option at a time File Format Converter B519 IEEE 1394 G336 IEEE 802 11b B515 USB 2 0 B525 01 or Bluetooth G354 1 Remove the machine rear controller board cover and middle knockout 3 20 1 2 Remove the slot cover A x 2 Save these screws 3 Attach the IEEE 802 11b ...

Page 204: ...60 mm 1 5 2 5 Always detach the antennas from the corners of the machine and disconnect them before moving the machine 8 Connect the antennas to the terminals D 9 Coil the cables E and hang them over the antennas as shown 10 Attach the cover F x 2 11 If reception is poor you may need to move the machine Make sure that the machine is not located near an appliance or any type of equipment that can g...

Page 205: ...de or Infrastructure Mode 6 SSID Setting Enter the SSID setting The setting is case sensitive 7 Channel This setting is required when Ad Hoc Mode is selected Range 1 14 default 11 NOTE The allowed range for the channel settings may vary for different countries 8 WEP Privacy Setting The WEP Wired Equivalent Privacy setting is designed to protect wireless data transmission In order to unlock encoded...

Page 206: ...70 m 295 yd 1 Mbps 400 m 437 yd 11 To initialize the wireless LAN settings use page 2 2 Press Execute to initialize the following settings Transmission mode Channel Transmission Speed WEP SSID WEP Key SP Mode Settings for IEEE 802 11b Wireless LAN The following SP commands can be set for IEEE 802 11b SP No Name Function 5840 4 SSID Used to confirm the current SSID setting 5840 6 Channel MAX Sets t...

Page 207: ...t is available for the interface option You can install only one printer interface option at a time File Format Converter B519 IEEE 1394 G336 IEEE 802 11b B515 USB 2 0 B525 01 or Bluetooth G354 1 Remove the machine rear controller board cover and middle knockout 3 20 1 2 Remove the slot cover A x 2 Save these screws 3 Attach the USB 2 0 board B to the controller board 4 Fasten the board with the s...

Page 208: ...ngs marked DFU These settings are for design and factory use only SP No Name Function Adjusts the USB transfer rate Do not change the setting unless there is a data transfer error using the USB high speed mode HS FS High speed Full speed auto adjust 480Mbps 12Mbps 5844 1 Transfer Rate FS Full speed 12Mbps fixed 5844 2 Vendor ID Displays the vendor ID DFU 5844 3 Product ID Displays the product ID D...

Page 209: ...ust be installed first 3 20 2 Only one slot is available for the interface option You can install only one printer interface option at a time File Format Converter B519 IEEE 1394 G336 IEEE 802 11b B515 USB 2 0 B525 01 or Bluetooth G354 1 Remove the machine rear controller board cover and middle knockout 3 20 1 2 Remove the slot cover A x 2 Save these screws 3 Attach the Bluetooth Board B to the co...

Page 210: ...MS B089 B093 3 76 SM 5 With Insert the Bluetooth PCI card label facing the front of the machine insert the card A into the PCI slot 6 Press the antenna B to extend it 7 Attach the antenna cap C G354R108 WMF A B C Rev 06 2004 ...

Page 211: ...scription Q ty 1 PostScript 3 Emulation SD Card 1 2 Decal 1 CAUTION Unplug the main machine power cord before starting the following procedure NOTE To install this DIMM the Printer Scanner option must be installed first 3 20 2 1 Remove the machine rear controller board cover 3 20 1 2 Install the Postscript 3 DIMM A in the upper slot B of the controller board G354R104 WMF A B ...

Page 212: ...rocedure NOTE Only one slot is available for the interface option You can install only one printer interface option at a time File Format Converter B519 IEEE 1394 G336 IEEE 802 11b B515 USB 2 0 B525 01 or Bluetooth G354 1 Remove the machine rear controller board cover and middle knockout 3 20 1 2 Remove the slot cover A x 2 Save these screws 3 Attach the File Format Converter board B to the contro...

Page 213: ...he power cord and turn on the main switch 2 Enter the printer user mode and print the configuration page User Tools Printer Settings List Test Print Config Page NOTE The same data can also be printed by executing SP1 004 Print Summary All installed options are listed in the System Reference column ...

Page 214: ...ription Q ty 1 User Account Enhancement Unit 1 CAUTION Unplug the main machine power cord before starting the following procedure 1 Remove the machine rear cover and controller board cover 3 20 1 2 Install the user account enhancement NVRAM A in optional socket IC 37 3 Replace the controller board cover rear cover and plug in cord and turn on the main switch A Rev 12 2003 ...

Page 215: ...SERVICE TABLES ...

Page 216: ......

Page 217: ...he OPC drum development unit charge roller and cleaning unit Follow the cautions below when handling a PCU 1 Never touch the drum surface with bare hands When the drum surface is touched or becomes dirty wipe it with a dry cloth or clean it with wet cotton Wipe with a dry cloth after cleaning with the cotton 2 Never used alcohol to clean the drum alcohol dissolves the drum surface 3 Store the PCU ...

Page 218: ...reely 2 Be careful not to damage the edges of the hot roller strippers or their tension springs 3 Do not touch the fusing lamp and rollers with bare hands 4 Make sure that the fusing lamp is positioned correctly and that it does not touch the inner surface of the hot roller 4 1 6 PAPER FEED 1 Do not touch the surface of the paper feed roller 2 To avoid paper misfeeds the side fences and end fences...

Page 219: ...ptions in the SP displays not required for normal settings and adjustments Most are marked DFU in the following tables Do not change these important settings needlessly For details contact your supervisor Entering and Exiting SP mode 1 Press the Clear Mode key 2 Use the keypad to enter 107 3 Hold down Clear Stop for at least 3 seconds 4 Enter the Service Mode To enter the Normal Service Mode Copy ...

Page 220: ...ou can enter the number Just press SP Mode if it is not highlighted Press twice to leave the SP mode and return to the copy window to resume normal operation Press any Group number to open a list of SP codes and titles for that group For example to open the SP code list for SP1nnn press Group1 If an SP has sublevels touch the appropriate button to expand the list Press to scroll the display to the...

Page 221: ...o open and then press that number to expand the list 4 Use the center touch panel buttons to scroll to the number and title of the item that you want to set and press The small entry box on the right is activated and displays the default or the current setting below NOTE Refer to the Service Tables for the range of allowed settings 4 2 2 1 To enter a setting Press to toggle between plus and minus ...

Page 222: ...with each key press italics Comments added for reference Value stored in NVRAM After a RAM reset this default value factory setting is restored 1111 An SP number set in bold italic denotes a Special Service Program mode setting that appears only after entering the SP mode by pressing and Copy SP together 4 2 1 DFU Denotes Design or Factory Use Do not change this value Japan only The feature or ite...

Page 223: ...ide 2 Adjusts the printing side to side registration from each paper feed station using the Trimming Area Pattern SP4417 No 15 Use the key to toggle between and before entering the value The specification is 2 1 5 mm See Replacement and Adjustment Copy Adjustment for details 1003 Paper Feed Timing 1003 1 Tray 1 1003 2 Tray 2 3 4 By pass Adjusts the paper feed clutch timing at registration The pape...

Page 224: ...e normal temperature for a number of pages after the machine has warmed up This SP selects the number of pages made at this temperature See Detailed Section Descriptions Fusing for more details 0 10 3 1 page step 1105 9 After Warming up Times In this machine fusing temperature is kept 10 C higher than the normal temperature for a short while after the machine been warmed up This SP selects the len...

Page 225: ...r lift motor reverse time for paper sizes larger than the small size threshold set with SP1908 8 If a middle size threshold is stored with SP1908 9 then this SP adjusts the motor reverse time for sizes larger than the middle size Do not input a value greater than 1200 Use this SP when a paper feed problem occurs from the 1st paper tray See Paper Lift Mechanism for details on SP1908 0 2000 200 1 ms...

Page 226: ...See Paper Lift Mechanism for details on SP1908 0 2000 300 1 ms step 1st Paper Amount 1908 6 Small Size Selects the remaining paper amount limit for use with SP1908 4 Set this SP to 2 or 3 when a paper feed problem occurs before near end See Paper Lift Mechanism for details on SP1908 0 None Empty 1 Near End 2 25 3 75 1908 7 Middle Size Selects the remaining paper amount limit for use with SP1908 5 ...

Page 227: ...g the middle size threshold set with SP1909 9 If a middle size threshold is not stored with SP1909 9 this SP is not used Do not input a value greater than 1200 Use this SP when a paper feed problem occurs from the 2nd paper tray See Paper Lift Mechanism for details on SP1909 0 2000 200 1 ms step 2nd Bottom Plate Pressure Re adjustment 1909 4 Small Size Adjusts the upper paper lift motor forward ro...

Page 228: ...hold is not stored with SP1910 9 this SP adjusts the upper paper lift motor reverse time for paper sizes larger than the small size threshold set with SP1910 8 If a middle size threshold is stored with SP1910 9 then this SP adjusts the motor reverse time for sizes larger than the middle size Do not input a value greater than 1200 Use this SP when a paper feed problem occurs from the 3rd paper tray...

Page 229: ...n SP1910 0 2000 300 1 ms step 3rd Paper Amount 1910 6 Small Size Optional PFU Selects the remaining paper amount limit for use with SP1910 4 Set this SP to 2 or 3 when a paper feed problem occurs before near end See Optional Paper Tray Unit Paper Lift Mechanism for details on SP1910 0 None Empty 1 Near End 2 25 3 75 1910 7 Middle Size Optional PFU Selects the remaining paper amount limit for use w...

Page 230: ...0 Use this SP when a paper feed problem occurs from the 4th paper tray See Optional Paper Tray Unit Paper Lift Mechanism for details on SP1911 0 2000 200 1 ms step 4th Bottom Plate Pressure Re adjustment 1911 4 Small Size Optional PFU Adjusts the upper paper lift motor forward rotation time for paper of the same size as or smaller than the small size threshold set with SP19118 The motor rotates fo...

Page 231: ...tional Paper Tray Unit Paper Lift Mechanism for details on SP1911 0 None Not used 1 HLT A5 2 A4 3 LT 4 DLT 5 A3 Tray Motor Reverse Time 1912 Adjusts the tray motor reverse time The tray motor reverses when the tray is pulled out The tray can be put back in the machine without damage while the motor reverses 0 9000 1700 1 ms step Punch Hole Detection 1994 When using paper that has punch holes the r...

Page 232: ... 400 200 1 V step 2001 3 Temporary Input Inputs the charge roller voltage temporarily for test purposes Do not change the value 0 2500 0 1 V step 2005 Charge Roller Bias Correction 2005 1 Vsdp Min Adjusts the lower threshold value for the charge roller correction When the value of Vsdp Vsg is less than this value the charge roller voltage increases by 50V e g from 500 to 550 The size of the increa...

Page 233: ...stment Copy Adjustment for details 0 0 9 0 2 0 0 1 mm step 2101 6 Right Side Adjusts the right edge erase margin The specification is 2 2 5 1 5 mm See Replacement and Adjustment Copy Adjustment for details 0 0 9 0 2 0 0 1 mm step 2101 7 Rear Trailing Edge Duplex 2nd Side Adjusts the trailing edge erase margin on the reverse side of duplex copies The actual trailing edge erase margin on the reverse...

Page 234: ...rinting This can be adjusted as a temporary measure if faint copies appear due to an aging drum 1500 2000 650 1 V step 2201 2 ID Sensor Pattern Adjusts the development bias for making the ID sensor pattern The actual development voltage for the ID sensor pattern is this value plus the value of SP22011 This should not be used in the field because it affects ID sensor pattern density which affects t...

Page 235: ...roller during copying from a paper tray when the user uses the Normal paper setting If the user normally feeds thicker paper from a paper tray use a higher setting 0 2 µA 1 0 µA 2 2 µA 3 4 µA 2301 2 Thick Thin Paper Adjusts the current applied to the transfer roller during copying from the by pass tray These settings are also used if the 2nd tray is used and special paper is selected If the user n...

Page 236: ...er for 2 minutes and while doing this it reads the TD sensor output Vt It does not initialize the TD sensor output If the machine has not been used for a long time prints may have a dirty background In this case use this SP mode to mix the developer 2803 Developer Initialization Data 2803 1 Vts When the machine detects a new PCU photoconductor unit in the machine it checks the heat seals at the cr...

Page 237: ...r Image Area Adjusts the voltage applied to the separation plate during printing at the image area of the paper on the rear side See SP29012 1000 4000 2100 1 V step 2902 Test Pattern 2902 2 IPU Test Pattern 2902 3 Test Pattern Printing Prints the test patterns Select the number of the test pattern that you want to print 2902 2 Not used to print the IPU Test Pattern SP 4417 2902 3 4 2 3 When adjust...

Page 238: ...gnification 0 5 0 5 0 0 0 1 step 2909 1 Copy Short Edge Feed Adjusts the main scan magnification in copy mode when the machine feeds the paper in the short edge feed orientation 2909 2 Printer Short Edge Feed Adjusts the main scan magnification in printer mode when the machine feeds the paper in the short edge feed orientation 2909 3 Copy Long Edge Feed Adjusts the main scan magnification in copy ...

Page 239: ...s 0 or 1 Increasing this value increases the toner supply motor on time So use a high value if the user tends to make lots of copies that have a high proportion of black Toner Recovery Time 3 60 30 1 s step 2923 Adjusts the toner supply motor on time during recovery from toner near end end This SP is effective only when SP2921 is 0 1 or 2 Note that toner recovery is done in a 3 second cycle So the...

Page 240: ...djusts the upper limit for Vref 0 00 5 00 3 10 0 01 V step 2921 2 Lower Limit Adjusts the lower limit for Vref 0 00 5 00 1 40 0 01 V step TD Sensor Manual Setting 2930 Adjusts the TD sensor output DFU 0 5 0 0V 0 05V step TD V wt Setting 2931 Adjusts the TD sensor sensitivity coefficient S for toner density control DFU 0 01 1 50 0 4 0 01 step Toner Density Control Level 2932 Adjusts the toner densi...

Page 241: ...n be stored If toner with a new series code is set then the new code replaces the history of the previous toner 2991 Original Toner Counter 0 65535 0 1 Displays the page counts for the ISSUER CODE history South Korea only 2991 1 Latest 2991 2 Last 1 2991 3 Last 2 2991 4 Last 3 2991 5 Last 4 This SP displays the page counts for each successive issuer code See SP2990 above 2992 Copies After TD Senso...

Page 242: ...ears on the reverse side of the first page of a copy job However the first copy time will be longer If this SP is at 0 the transfer roller is never cleaned See Detailed Section Descriptions Transfer Roller Cleaning for more details 0 No 1 Yes 2997 Standard Vt Factory Only DFU 2998 PCU Reverse Rotation Time 2998 1 Wait Time Adjusts the waiting time for starting to rotate the drum in reverse after t...

Page 243: ... leading edge Use the key to toggle between and before entering the value The specification is 2 1 5 mm See Replacement and Adjustment Copy Adjustment for details Scanner Side to side Registration 4 6 4 6 0 0 0 1 mm step 4011 Adjusts the side to side registration for scanning in platen mode The image disappears at the left side The image appears Use the key to toggle between and before entering th...

Page 244: ... 1 mm step APS Data Display 4301 Displays the status of the APS sensors and platen DF cover sensor 4 2 9 APS Small Size Original 4303 Selects whether the copier determines that the original is A5 size when the APS sensor cannot detect the size If A5 lengthwise is selected paper sizes that cannot be detected by the APS sensors are regarded as A5 lengthwise If Not detected is selected Cannot detect ...

Page 245: ...oss Pattern 12 Slant Pattern 13 Patch Pattern 256 level 14 Patch Pattern 64 level 15 Trimming Area 16 Frequency characteristics Vertical 15 Frequency characteristics Horizontal Change to the copy mode display by pressing the Interrupt key then print the test pattern SBU Auto Adjustment 4428 Performs the auto scanner adjustment Using this SP mode after replacing the white plate or erasing the memor...

Page 246: ... 1 step 4901 3 DC Cont Even DFU Adjusts the coefficient of the D A converter for the AGC gain curve for DC cont for the EVEN channel However after doing a memory all clear SP5801 use it to re input the previous value 0 255 25 1 step 4901 4 DC Cont Odd DFU Adjusts the coefficient of the D A converter for the AGC gain curve for DC cont for the ODD channel However after doing a memory all clear SP580...

Page 247: ...ctory try another setting trial and error 0 20 11 1 step 4903 9 Text Photo 25 34 Adjusts the image quality in Text Photo mode A larger number increases contrast and sharpens the image but moiré may appear A smaller number reduces contrast and moiré but the line may become narrower 0 10 3 1 step 4903 10 Text Photo 35 66 4903 11 Text Photo 67 141 4903 12 Text Photo 142 400 0 10 5 1 step 4903 13 Pale...

Page 248: ...nd If 0 is selected background erase is disabled 0 255 0 1 step Gamma Selection 4904 11 Text 4904 12 Photo 4904 13 Text Photo 4904 14 Pale 4904 15 Generation This adjustment is only effective for the Custom Setting original type Selects the gamma table for each original type 0 2 0 1 step 0 Standard gamma table 1 This gamma table reduces the background of the original and gives sharp characters 2 T...

Page 249: ...on the narrow scanning glass of the ADF when the original size is detected before a job starts This function can detect dust on the white plate above the scanning glass as well as dust on the glass Sensitivity of the level of detection is adjusted with SP4999 2 0 1 0 1 0 Off No dust warning 1 On Dust warning This warning does not stop the job Note Before switching this setting on clean the ADF sca...

Page 250: ...ter counts up twice when A3 11 x 17 paper is used 0 No 1 Yes ADS Level Selection 5106 Selects the image density level that is used in ADS mode 1 7 4 1 notch step Option Counter Type 5113 Selects the optional counter type 0 No 1 Key Card1 2 Key Card2 3 Pre paid Card 4 Coin lock 5 MF key card 11 MF key card Increment 12 MF key card Decrement 5118 Disable Copying DFU Mode Clear Opt Counter Removal 51...

Page 251: ... Note that with either setting the image quality can only be guaranteed for 432 mm Application Switch Method 0 HW 1 SW 5162 Determines whether the application screen is switched with a hardware switch or software switch 0 Soft Key Set 1 Hard Key Set 5212 Page Numbering 5212 3 Duplex Printout Right Left Position Determines how horizontal printing is executed during duplex printing Set the upper rig...

Page 252: ...PM Alarm 5501 1 PM Alarm Interval Sets the PM interval The value stored in this SP is used when the value of SP55012 is 1 0 255 0 1 k copies step 5501 2 Original Count Alarm DFU Selects whether the PM alarm for the number of scans is enabled or not If this is 1 the PM alarm function is enabled 0 No 1 Yes 5504 Jam Alarm Sets the alarm to sound for the specified jam level document misfeeds are not i...

Page 253: ...f for the stapler installed in the finisher DFU 0 Off 1 On 0 No alarm 1 Alarm goes off for every 1K of staples used 5507 3 Toner Switches the control call on off for the toner end DFU 0 Off 1 On If you select 1 the alarm will sound when the copier detects toner end 5507 128 Others 5507 132 A3 5507 133 A4 5507 134 A5 5507 141 B4 5507 142 B5 5507 160 DLT 5507 164 LG 5507 166 LT 5507 172 HLT The Pape...

Page 254: ...5508 4 Low Call Mode Selects whether or not the new CC call Japan Only 0 Previous Mode 1 New Mode 5508 11 Jam Details Time Length This SP is effective when the value of SP5508 4 is 1 Japan Only 3 30 10 1 min step 5508 12 Jam Details Continuous Count This SP is effective when the value of SP5508 4 is 1 Japan Only 2 10 5 1 time step 5508 13 Door Open Time Length This SP is effective when the value o...

Page 255: ...in ID all TX RX settings local storage file numbers and the off hook timer 5801 8 Printer application Initializes the printer defaults programs registered the printer SP bit switches and printer CSS counter 5801 9 Scanner application Initializes the scanner defaults for the scanner and all the scanner SP modes 5801 10 Web Service Network Application Deletes the network file application management ...

Page 256: ...eport 5812 Service Tel No Setting 5812 1 Service Use this to input the telephone number of the service representative this is displayed when a service call condition occurs Press the key if you need to input a pause Press the Clear Stop key to delete the telephone number 5812 2 Facsimile Use this to input the fax number which will be printed on the user counter report Press the key if you need to ...

Page 257: ...t returns a value in the range 0 to 99 0 Normal end center operating 1 Normal end center not operating Other Abnormal 5816 6 Device Information Call Display Determines whether the item for initial setting of the screen for the NRS device information notification call is displayed 0 Enabled Item initial setting not displayed 1 Disable Item for initial setting is displayed 5816 7 SSL Disable Determi...

Page 258: ...tion for call processing at the remote service center 00000000h FFFFFFFFh 00000000h NVRAM Data Upload 5824 Uploads the UP and SP mode data except for counters and the serial number from the NVRAM on the control board to a flash memory card 4 2 8 While using this SP mode always keep the front cover open This prevents a software module accessing the NVRAM during the upload NVRAM Data Download 5825 D...

Page 259: ...tering a 0 Off or a 1 for each bit switch Defaults 1 all enabled Bit Protocol Comments 0 LPR 1 FTP Not used 2 IPP 3 SMB 4 BM Links Japan Only 5 Reserved Not used 6 Reserved Not used 5828 69 Job Spooling Protocol 7 Reserved Not used 5828 74 Delete Password Deletes the NCS password Sets the Telnet WSM and remote ROM update passwords to NULL empty 5828 84 Print Settings List Prints a list of the NCS ...

Page 260: ...nformation UCS 5832 7 Mail RX Data Initializes mail receive data DCS 5832 8 Mail TX data Initializes mail send data DCS 5832 9 Data for Design Designer use only 5832 10 Fax Initializes the logs fax history and debug log 5832 11 Ridoc I F Initializes the NetFile management area Job Log Transfer On Off Setting 5833 Switches the job log transfer on off for Poplar server DFU 0 Off disable 1 On enable ...

Page 261: ...duction for Printer Color 0 1to 1 1 2 1 4 5836 75 Reduction for Printer B W 0 1to 1 1 0 1 4 5836 76 Reduction for Printer B W HQ 0 1to 1 1 0 1 4 5836 81 to 5836 86 Stored document format The following 6 SP modes set Sets the default format for stored documents sent to the document management server via the MLB Enabled only when optional MLB Media Link Board is installed 5836 81 Format for Copy Col...

Page 262: ...n IRM Unique ID 0 Does not list the Node_Unique_ID assigned by the system administrator Instead the Source_ID of the GASP header in the ARP is used 1 The Node_Unique_ID assigned by the system administrator is used and the Source_ID of the GASP header in the ARP is ignored Also when the serial bus is reset extra bus transactions are opened for enumeration 5839 10 Lists the ID Node_Unique_ID assigne...

Page 263: ...1 1 China Taiwan Same as NA 5840 7 Sets the minimum number of channels available for data transmission via the wireless LAN The number of channels available varies according to location The default settings are set for the minimum end of the range for each area Adjust the lower 4 bits to set the minimum number of channels Displayed only when the option 802 11b for wireless LAN is installed WEP Key...

Page 264: ...the names of the staples used in the finisher 5841 12 Staple Std 2 5841 13 Staple Std 3 5841 14 Staple Std 4 Net File Analysis Mode Setting 8 bits 0011 1111 Bit SW 5842 Selects each debug output mode for NetFile processing Bit 8 is reserved Bit 7 is the debug output switch for each mode Net files are jobs to be printed from the document server using a PC and the DeskTopBinder software 5844 USB Tra...

Page 265: ...5 255 255 255 Specifies the IP address assigned to the computer designated to function as the secondary delivery server of Scan Router This SP allows only the setting of the IP address without reference to the DNS setting 5845 9 Delivery Server Model 0 4 0 1 Allows changing the model of the delivery server registered by the I O device 0 Unknown 1 SG1 Provided 2 SG1 Package 3 SG2 Provided 4 SG2 Pac...

Page 266: ...he capability of the server registered for the I O device Delivery Server Retry Timer 0 255 0 1 5846 6 Sets the interval for retry attempts when the delivery server fails to acquire the delivery server address book Delivery Server Retry Times 0 255 0 1 5846 7 Sets the number of retry attempts when the delivery server fails to acquire the delivery server address book Delivery Server Maximum Entries...

Page 267: ...the DeskTopBinder software 5847 2 Rate for Copy B W Text 5847 3 Rate for Copy B W Other 5847 5 Rate for Printer B W 5847 6 Rate for Printer B W HQ 0 1x 1 1 2x 2 1 3x 3 1 4x Network Quality Default for JPEG 5847 21 Sets the default value for the quality of JPEG images sent as NetFile pages This function is available only with the MLB Media Link Board option installed 5 95 50 1 Web Service Access Co...

Page 268: ... line becomes unusable you can easily switch back to G3 Japan only Stamp Data Download 5853 Use this SP to download the fixed stamp data stored in the firmware of the ROM and copy it to the HDD This SP can be executed as many times as required This SP must be executed after replacing or formatting the hard disk Note This SP can be executed only with the hard disk installed 5856 Remote ROM Update W...

Page 269: ... IC card This function erases all data from the IC card as it copies HDD to IC Card Latest 4MB Any Key 5857 8 Copies the latest 4 MB of the debug log on the HDD to the IC card but only those portions of the log specified with a key specified with SP5859 Debug Save Key No This function erases all data from the IC card as it copies To enable this SP the machine must be cycled off and on Erase Debug ...

Page 270: ...nctions by suppressing all functions that write data to the HDD After this SP is executed the machine must be switched off and on to enable the setting Note This SP is intended for use during the installation of the security DIMM an option that is not yet available 5872 HDD Overwrite Status Check DFU Plug Play Setting 5907 Sets the brand name and the production name for Windows Plug Play This info...

Page 271: ...No 1 Yes 5914 1 Printer Counter 0 OFF 1 ON 5914 2 Fax Counter 0 OFF 1 ON 5914 3 Copy Count 0 OFF 1 ON Selects whether the total counters for printer mode and or copy mode are displayed in user tool mode Mechanical Counter Detection 5915 Checks whether the mechanical counter inside the inner cover is connected or not Display 0 Not detected 1 Detected 2 Unknown A3 DLT Counter Display 5918 Displays t...

Page 272: ... Server Selection 5974 Switches writing between the Scan Router V2 Lite application provided and the optional full version 0 Lite 1 Full 5990 SMC Printout SMC Report 5990 1 All Data List 5990 2 SP Mode Data List 5990 3 User Program 5990 4 Logging Data 5990 5 Diagnosis Report 5990 7 NIB Summary 5990 8 Capture Log 5990 21 Copier User Program 5990 22 Scanner SP 5990 23 Scanner User Program Prints all...

Page 273: ...iginal buckle at the ARDF registration roller when the ARDF feeds the back side of the original 5 0 5 0 0 0 0 1 mm step ADF Input Check 6007 Displays the signals received from sensors and switches of the ARDF 4 2 4 ADF Output Check 6008 Switches on each electrical component ARDF motor solenoid etc of the ARDF for testing 4 2 5 Press to switch on or to switch off ADF Free Run 6009 Performs an ARDF ...

Page 274: ...testing 4 2 5 Press to switch on or to switch off ADF APS Data Display 6901 Displays the status of the original size sensors in the ADF 4 2 10 ADF Shading Interval Time 6910 Adjusts the interval for shading processing in DF mode Light and heat may affect the scanner response If copy quality indicates that white level is drifting during a DF copy job reduce this setting 0 120 20s 1s step 6920 DF Ch...

Page 275: ...y the total original count number of originals fed for the selected item 7003 Print Counter 7003 1 Total Count 7003 2 Copy 7003 3 Fax Select a number to display the total print count for the selected item 7003 4 Printer 7003 5 Others Select a number to display the total print count for the selected item 7006 C O P O Counters 7006 1 C O 7006 2 P O Displays the number of copies per original when mak...

Page 276: ... type Counter 7105 1 Normal 7105 2 Recycled 7105 3 Special 7105 4 Colour 7105 5 Not used 7105 6 Letterhead 7105 7 Label 7105 8 Thick 7105 9 OHP 7105 10 Used 7105 11 Index 7105 255 Others Displays the count for each type of special paper up to 99 999 999 Total Scan Counter 7 201 Displays the total number of scanned originals 7 204 Copy Counter Paper Tray 7 204 1 Bypass 7 204 2 Tray 1 7 204 3 Tray 2...

Page 277: ...total number of service calls that have occurred 7 403 SC History 7 403 1 Latest 7 403 2 Latest 1 7 403 3 Latest 2 7 403 4 Latest 3 7 403 5 Latest 4 7 403 6 Latest 5 7 403 7 Latest 6 7 403 8 Latest 7 7 403 9 Latest 8 7 403 10 Latest 9 Displays the most recent 10 service calls Total Paper Jam Counter 7 502 Displays the total number of paper jams Total Original Jam Counter 7 503 Displays the total n...

Page 278: ...exit sensor Late 7 504 17 1 bin tray exit sensor Late 7 504 20 Finisher entrance sensor 7 504 21 Finisher shift tray exit sensor 7 504 23 Finisher staple tray paper sensor 7 504 24 Finisher stack feed out belt HP sensor 7 504 26 Finisher paper taking out 7 504 27 Finisher drive error 7 504 28 Finisher tray lift error 7 504 29 Finisher jogger drive error 7 504 30 Finisher tray shift drive error 7 5...

Page 279: ...6 14 B5 LEF 7 506 038 LT LEF 7 506 044 HLT LEF 7 506 132 A3 SEF 7 506 133 A4 SEF 7 506 134 A5 SEF 7 506 141 B4 SEF 7 506 142 B5 SEF 7 506 160 DLT SEF 7 506 164 LG SEF 7 506 166 LT SEF 7 506 172 HLT SEF 7 506 255 Others Displays the total number of copy jams by paper size 7 507 Plotter Copy Jam History 7507 1 Last 7507 2 Latest 1 7507 3 Latest 2 7507 4 Latest 3 7507 5 Latest 4 7507 6 Latest 5 7507 ...

Page 280: ...n the touch panel SC Jam Counter Reset 7807 Resets the SC and jam counters To reset press Execute on the touch panel This SP does not reset the jam history counters SP7507 SP7508 Resets Counters 7808 Resets all counters except SP7002 SP7006 and SP7007 To reset press Execute on the touch panel Access Code Clear 7810 Use to clear the key operator code if the key operator forgets the code After clear...

Page 281: ...ee the No Error message on the screen 7836 Total Memory Size Displays the memory capacity of the controller system 7852 ADF Scan Glass Dust Check Counter Counts the number of occurrences 0 65 535 when dust was detected on the scanning glass of the ADF Counting is done only if SP4991 1 ADF Scan Glass Dust Check is switched on Memory All Clear SP5801 resets this counter to zeror 7901 Assert Info DFU...

Page 282: ...up 8 Service Table make sure that you understand what these prefixes mean PREFIXES WHAT IT MEANS T Total Grand Total Grand total of the items counted for all applications C F P etc C Copy application F Fax application P Print application S Scan application Totals pages jobs etc executed for each application when the job was not stored on the document server L Local storage document server Totals j...

Page 283: ... No Margins GenCopy Generation Copy Mode GPC Get Print Counter For jobs 10 pages or less this counter does not count up For jobs larger than 10 pages this counter counts up by the number that is in excess of 10 e g for an 11 page job the counter counts up 11 10 1 IFax Internet Fax ImgEdt Image Edit performed on the original with the copier GUI e g border removal adding stamps page numbers etc K Bl...

Page 284: ...vailable Rez Resolution SC Service Code Error SC code displayed Scn Scan Sim Simplex Simplex printing on 1 side S to Email Scan to E mail SMC SMC report printed with SP5990 All of the Group 8 counters are recorded in the SMC report Svr Server TonEnd Toner End TonSave Toner Save TXJob Send Transmission YMC Yellow Magenta Cyan YMCK Yellow Magenta Cyan BlacK NOTE All of the Group 8 SPs are reset with...

Page 285: ...nter does not the document server is not used A fax broadcast counts as one job for the F counter the fax destinations in the broadcast are not counted separately A fax broadcast is counted only after all the faxes have been sent to their destinations If one transmission generates an error then the broadcast will not be counted until the transmission has been completed A printed fax report counts ...

Page 286: ...ob LS These SPs reveal how files printed from the document server were stored on the document server originally 0 9999999 0 1 The L counter counts the number of jobs stored from within the document server mode screen at the operation panel When a copy job stored on the document server is printed with another application the C counter increments When an application like DeskTopBinder merges a copy ...

Page 287: ... for transmission over the telephone line or over a network attached to an e mail or as a fax image by I Fax 0 9999999 0 1 Note Jobs merged for sending are counted separately The L counter counts the number of jobs scanned from within the document server mode screen at the operation panel When a stored copy job is sent from the document server the C counter increments When images stored on the doc...

Page 288: ... 0 9999999 0 1 8 066 These SPs total finishing methods for jobs output from within the document server mode screen at the operation panel The finishing method is specified from the print window within document server mode O FIN Jobs 0 9999999 0 1 8 067 These SPs total finishing methods for jobs executed by an external application over the network The finishing method is specified by the applicatio...

Page 289: ...cation jobs Web Image Monitor Palm 2 etc by size based on the number of pages in the job 8 07x 1 1 Page 8 07x 8 21 50 Pages 8 07x 2 2 Pages 8 07x 9 51 100 Pages 8 07x 3 3 Pages 8 07x 10 101 300 Pages 8 07x 4 4 Pages 8 07x 11 301 500 Pages 8 07x 5 5 Pages 8 07x 12 501 700 Pages 8 07x 6 6 10 Pages 8 07x 13 701 1000 Pages 8 07x 7 11 20 Pages 8 07x 14 1001 Pages For example When a copy job stored on t...

Page 290: ...hen the job started If the same document is faxed to both a public fax line and an I Fax at a destination where both are available then this counter increments and the I Fax counter 8 12x also increments The fax job is counted when the job is scanned for sending not when the job is sent T IFAX TX Jobs 0 9999999 0 1 8 121 These SPs count the total number of jobs color or black and white sent either...

Page 291: ... to Email or Scan to PC or if one job is sent to more than one destination each send is counted separately For example if the same document is sent by Scan to Email as well as Scan to PC then it is counted twice once for Scan to Email and once for Scan to PC T Deliv Jobs Svr 0 9999999 0 1 8 141 These SPs count the total number of jobs scanned and sent to a Scan Router server F Deliv Jobs Svr 8 143...

Page 292: ...g to be sent the job is not counted If the job is cancelled during sending it may or may not be counted depending on what stage of the process had been reached when the job was cancelled Even if several files are combined for sending the transmission counts as one job 8 161 T PCFAX TX Jobs 8 163 F PCFAX TX Jobs These SPs count the number of PC Fax transmission jobs A job is counted from when it is...

Page 293: ...ut not stored the S count is 4 If both sides of 3 A4 sheets are copied and stored to the document server using the Store File button in the Copy mode window the C count is 6 and the L count is 6 If both sides of 3 A4 sheets are copied but not stored the C count is 6 If you enter document server mode then scan 6 pages the L count is 6 T LSize Scan PGS 0 9999999 0 1 8 201 These SPs count the total n...

Page 294: ...99999 0 1 8 221 These SPs count the number of pages fed through the ADF for front and back side scanning 8 221 1 Front Number of front sides fed for scanning With an ADF that can scan both sides simultaneously the Front side count is the same as the number of pages fed for either simplex or duplex scanning With an ADF that cannot scan both sides simultaneously the Front side count is the same as t...

Page 295: ...nals of non standard size 8 231 5 Platen Book mode Raising the ADF and placing the original directly on the platen If the scan mode is changed during the job for example if the user switches from ADF to Platen mode the count is done for the last selected mode The user cannot select mixed sizes or non standard sizes with the fax application so if the original s page sizes are mixed or non standard ...

Page 296: ...ned and stored from within the document server mode screen at the operation panel and with the Store File button from within the Copy mode screen O Scan PGS Org 0 9999999 0 1 8 247 These SPs count the number of pages scanned by original type by Other applications 8 241 8 242 8 243 8 245 8 246 8 247 8 24x 1 Text Yes Yes Yes Yes Yes Yes 8 24x 2 Text Photo Yes Yes Yes Yes Yes Yes 8 24x 3 Photo Yes Ye...

Page 297: ...s the number of pages stored from within the document server mode screen at the operation panel and with the Store File button from within the Copy mode screen 8 281 T Scan PGS TWAIN 8 285 S Scan PGS TWAIN These SPs count the number of pages scanned using a TWAIN driver These counters reveal how the TWAIN driver is used for delivery functions 0 9999999 0 1 Note At the present time these counters p...

Page 298: ...Use these totals to compare original page size scanning and output page size SP 8 443 S Scan PGS Size 0 9999999 0 1 8 305 These SPs count by size the total number of pages scanned by the Scan application Use these totals to compare original page size scanning and output page size SP 8 445 L Scan PGS Size 0 9999999 0 1 8 306 These SPs count by size the total number of pages scanned and stored from ...

Page 299: ... 31x 2 600dpi 1199dpi 8 31x 3 400dpi 599dpi 8 31x 4 200dpi 399dpi 8 31x 5 199dpi Copy resolution settings are fixed so they are not counted The Fax application does not allow finely adjusted resolution settings so no count is done for the Fax application T Scan PGS Comp 0 9999999 0 1 8 321 These SPs count by compression method the total number of pages scanned S Scan PGS Comp 0 9999999 0 1 8 325 T...

Page 300: ...duplex printing job Blank pages inserted as document covers chapter title sheets and slip sheets Reports printed to confirm counts All reports done in the service mode service summaries engine maintenance reports etc Test prints for machine image adjustment Error notification reports Partially printed pages as the result of a copier jam LSize PrtPGS 0 9999999 0 1 8 391 These SPs count pages printe...

Page 301: ...nt by binding and combine and n Up settings the number of pages processed for printing by the scanner application L PrtPGS Dup Comb 0 9999999 0 1 8 426 These SPs count by binding and combine and n Up settings the number of pages processed for printing from within the document server mode window at the operation panel O PrtPGS Dup Comb 0 9999999 0 1 8 427 These SPs count by binding and combine and ...

Page 302: ...t with the three features below with the print application L PrtPGS ImgEdt 0 9999999 0 1 8 436 These SPs count the total number of pages output from within the document server mode window at the operation panel with the three features below O PrtPGS ImgEdt 0 9999999 0 1 8 437 These SPs count the total number of pages output with the three features below with Other applications 8 43x 1 Cover Slip S...

Page 303: ...e the number of pages printed by the printer application S PrtPGS Ppr Size 0 9999999 0 1 8 445 These SPs count by print paper size the number of pages printed by the scanner application L PrtPGS Ppr Size 0 9999999 0 1 8 446 These SPs count by print paper size the number of pages printed from within the document server mode window at the operation panel O PrtPGS Ppr Size 0 9999999 0 1 8 447 These S...

Page 304: ...rvice life of the feed rollers However these counts are based on output timing Blank sheets covers chapter covers slip sheets are also counted During duplex printing pages printed on both sides count as 1 and a page printed on one side counts as 1 C PrtPGS Ppr Type 0 9999999 0 1 8 462 These SPs count by paper type the number pages printed by the copy application F PrtPGS Ppr Type 0 9999999 0 1 8 4...

Page 305: ...djustments done with printer drivers with PC applications such as Excel are also counted Magnification adjustments done for adjustments after they have been stored on the document server are not counted Magnification adjustments performed automatically during Auto Reduce Enlarge copying are counted The magnification rates of blank cover sheets slip sheets etc are automatically assigned a rate of 1...

Page 306: ...r emulation mode the total number of pages printed 8 514 1 RPCS 8 514 2 RPDL 8 514 3 PS3 8 514 4 R98 8 514 5 R16 8 514 6 GL GL2 8 514 7 R55 8 514 8 RTIFF 8 514 9 PDF 8 514 10 PCL5e 5c 8 514 11 PCL XL 8 514 12 IPDL C 8 514 13 BM Links Japan Only 8 514 14 Other SP8 511 and SP8 514 return the same results as they are both limited to the Print application Print jobs output to the document server are n...

Page 307: ... the total number of pages printed by the Print application S PrtPGS FIN 0 9999999 0 1 8 525 These SPs count by finishing mode the total number of pages printed by the Scanner application L PrtPGS FIN 0 9999999 0 1 8 526 These SPs count by finishing mode the total number of pages printed from within the document server mode window at the operation panel 8 52x 1 Sort 8 52x 2 Stack 8 52x 3 Staple 8 ...

Page 308: ...e the number of pages sent by fax to a telephone number Note This SP is expanded for color MFP and color LP machines For this machine the count is done for black only F FAX TX PGS 0 9999999 0 1 8 633 These SPs count by color mode the number of pages sent by fax to a telephone number Note This SP is expanded for color MFP and color LP machines For this machine the count is done for black only If a ...

Page 309: ...destination with a Group transmission the count is done for each destination Polling transmissions are counted but polling RX are not Relay memory and confidential mailbox transmissions and are counted for each destination T S to Email PGS 0 9999999 0 1 8 651 These SPs count by color mode the total number of pages attached to an e mail for both the Scan and document server applications Note This S...

Page 310: ...999 0 1 8 661 These SPs count by color mode the total number of pages sent to a Scan Router server by both Scan and LS applications Note This SP is expanded for color MFP and color LP machines For this machine the count is done for black only S Deliv PGS Svr 0 9999999 0 1 8 665 These SPs count by color mode the total number of pages sent to a Scan Router server by the Scan application Note This SP...

Page 311: ...the counts for SP8 681 and SP8 683 are the same 0 9999999 0 1 This counts pages sent from a PC using a PC fax application from the PC through the copier to the destination When sending the same message to more than one place using broadcasting the pages are only counted once For example a 10 page fax is sent to location A and location B The counter goes up by 10 not 20 8 691 T TX PGS LS 8 692 C TX...

Page 312: ... These SPs count the frequency of use number of rotations of the development rollers for black and other color toners Note For machines that do not support color the Black toner count is the same as the Total count 8 791 LS Memory Remain This SP displays the percent of space available on the document server for storing documents 0 100 0 1 Toner Remain 0 100 0 1 8 801 This SP displays the percent o...

Page 313: ...ot operating 8 941 2 Standby Time Engine not operating Includes time while controller saves data to HDD Does not include time spent in Energy Save Low Power or Off modes 8 941 3 Energy Save Time Includes time while the machine is performing background printing 8 941 4 Low Power Time Includes time in Energy Save mode with Engine on Includes time while machine is performing background printing 8 941...

Page 314: ...gistrations 8 951 5 Transfer Request Fax relay destination registrations for relay TX 8 951 6 F Code F Code box registrations 0 9999999 0 1 8 951 7 Copy Program Copy application registrations with the Program job settings feature 8 951 8 Fax Program Fax application registrations with the Program job settings feature 8 951 9 Printer Program Printer application registrations with the Program job set...

Page 315: ...ne Horizontal 2 Horizontal Line 1dot 17 Grayscale with White Line Vertical 3 Vertical Line 2dot 18 Grayscale with White Line Vertical Horizontal 4 Horizontal Line 2 dot 23 P Pattern 5 Grid Pattern 1dot 31 Grayscale Horizontal 8bit Odd 6 Grid Pattern 1dot pair 32 Grayscale Vertical 8bit Odd 7 Alternating Dot Pattern 33 Grayscale with White Line Horizontal 8bit Odd 8 Full Dot Pattern 34 Grayscale wi...

Page 316: ...eight Sensor 1 1st Tray Activated Deactivated 3 Paper End Sensor 2nd Tray Paper End Paper is present 2 Upper Relay Sensor Activated Deactivated 1 Lower Right Cover Open Closed Open 1 0 Not used 7 Paper Exit Sensor Activated Deactivated 6 Fusing Unit Unit Set Unit not set 5 PCU Set Activated Deactivated 4 New PCU Sensor Activated Deactivated 3 Interchange Exit Sensor Activated Deactivated 2 1 bin T...

Page 317: ... On Signal Activated Deactivated 4 Main Motor Rotation Direction Signal Not active Active 3 3rd Paper End Sensor Paper End Paper is present 2 4th Paper End Sensor Paper End Paper is present 1 3rd Paper Height Sensor Deactivated Activated 5 0 4th Paper Height Sensor Deactivated Activated 7 Duplex Unit Set Unit set Unit not set 6 Total Counter Not detected Detected 5 By pass Tray Unit Set Detected N...

Page 318: ...terchange Cover Open Closed Open 9 0 Paper Overflow Sensor Activated Deactivated 7 Not Used 8 Not Used 5 Not Used 4 Upper Relay Sensor Activated Deactivated 3 1st Paper End Paper End Paper is present 2 2nd Paper Lift Sensor Activated Deactivated 1 1st Paper Lift Sensor Activated Deactivated 10 0 Not Used 7 2nd Paper Size 1 Activated Deactivated 6 2nd Paper Size 2 Activated Deactivated 5 2nd Paper ...

Page 319: ... Description 0 1 1 Original set sensor Paper not detected Paper detected 2 Original width sensor 1 W1 Paper not detected Paper detected 3 Original width sensor 2 W2 Paper not detected Paper detected 4 Original length sensor 1 L1 Paper not detected Paper detected 5 Original length sensor 2 L2 Paper not detected Paper detected 6 Original trailing edge sensor Paper not detected Paper detected 7 ADF c...

Page 320: ... Deactivated 6 Not Used 5 Jogger Fence HP Sensor Activated Deactivated 4 Stapler HP Sensor Activated Deactivated 3 Stapler Tray Entrance Sensor Activated Deactivated 2 Not Used 1 Lower Tray Exit Sensor Activated Deactivated 1 0 Entrance Sensor Activated Deactivated 7 Not Used 6 Not Used 5 Stapler Ready Signal Activated Deactivated 4 Not Used 3 Not Used 2 Staple Sensor Activated Deactivated 1 Stapl...

Page 321: ...6 Tray Upper Limit Sensor Activated Deactivated 5 Lever Sensor Activated Deactivated 4 Stack Height Sensor Activated Deactivated 3 Top Cover Sensor Closed Opened 2 Jogger HP Sensor Activated Deactivated 1 Exit Sensor Activated Deactivated 1 0 Entrance Sensor Activated Deactivated 7 Not Used 6 Not Used 5 Not Used 4 Staple Unit Lock Locked Not Locked 3 Staple Cartridge Sensor Activated Deactivated 2...

Page 322: ...t the tray before performing the output checks 25 26 29 and 30 Number On Screen Service Manual Part Name 1 Main Motor Fwd Main motor forward 2 Main Motor Rev Main motor Reverse Do not use 3 Registration CL Registration clutch 4 Development CL Not used 5 Toner Bottle Motor Toner supply motor 6 Exhaust Fan Motor High Speed Exhaust fan High Speed 7 Exhaust Fan Motor Low Speed Exhaust fan Low Speed 8 ...

Page 323: ...ide fence solenoid Optional LCT 32 Exit Tray Shift Motor Shift tray motor Optional shift tray 33 Exit Junction Gate SOL Upper Unit Exit junction gate Optional interchange unit 34 Exit Junction Gate SOL Lower Unit Duplex junction gate Optional interchange unit 41 Duplex Inverter Motor Rev Duplex inverter motor Reverse Optional duplex unit 42 Duplex Inverter Motor Fwd Duplex inverter motor Forward O...

Page 324: ...ish to check Refer to the table below 3 Press On then press Off to test the selected item You cannot exit and close this display until you click Off to switch off the output check currently executing No Description 1000 sheet finisher 500 sheet finisher 1 Upper Transport Motor Main Motor 2 Shift Tray Lift Motor Output Tray Motor 3 Staple Hammer Motor Stapler Motor 4 Shift Motor Jogger Motor 5 Lowe...

Page 325: ...se the SP Mode screen and return to copy mode 4 2 7 MEMORY ALL CLEAR SP5801 Executing Memory All Clear resets all the settings stored in the NVRAM to their default settings except the following SP70021 Electrical total counter value SP58111 Machine serial number SP5907 Plug Play Brand Name and Production Name Setting Normally this SP mode should not be used This procedure is necessary only after r...

Page 326: ... TX RX settings local storage file numbers and off hook timer 8 Printer application Initializes the printer defaults programs registered the printer SP bit switches and the printer CSS counter 9 Scanner application Initializes the scanner defaults for the scanner and all the scanner SP modes 10 Network application Deletes the network file application management files and thumbnails and initializes...

Page 327: ...t you do the following Do the printer and scanner registration and magnification adjustments 3 Replacement and Adjustment Copy Adjustments Do the touch screen calibration 3 Replacement and Adjustment touch screen calibration Referring to the SMC data lists re enter any values which had been changed from their factory settings Do SP 20012 ID Sensor Initial Setting and SP49111 HDD media check Do the...

Page 328: ...ding NVRAM Data SP5824 The contents of the NVRAM in the machine can be uploaded to a flash memory card 1 Turn off the main switch 2 Remove the application cover A 3 Plug the flash memory card B into the card slot 4 Turn on the main switch 5 Open SP5824 6 Touch Execute to start uploading the NVRAM data 7 Turn off the main switch then remove the IC card B089S905 WMF A B ...

Page 329: ...n cover A 3 Plug the flash memory card B into the card slot 4 Turn on the main switch 8 Open SP5825 5 Touch Execute to start download the NVRAM data 6 Turn off the main switch then remove the IC card Note that the following errors could occur during downloading If a card is not installed in the card slot and a message tells you that downloading cannot proceed you cannot execute downloading even by...

Page 330: ... be displayed on the SP mode screen with a series of 0 s and 1 s The meaning of the display is as follows 0 0 0 0 0 0 0 0 Bit 7 6 5 4 3 2 1 0 1 Paper detected Bit Description 7 L1 6 L2 5 L3 4 L4 3 W2 2 W1 1 Not Used 0 Not Used W2 W1 L1 L2 L3 L4 B089S907 WMF W2 W1 L1 L2 B089S908 WMF 230V Machine 115V Machine ...

Page 331: ...ll box will be displayed on the SP mode screen with a series of 0 s and 1 s The meaning of the display is as follows 0 0 0 0 0 0 0 0 Bit 7 6 5 4 3 2 1 0 1 Paper detected illustration to be changed Large Small W1 0 0 1 1 W2 0 1 0 1 Bit Description 7 Not Used 6 Not Used 5 W1 4 W2 3 L1 2 L2 1 L3 0 Not Used W1 W2 B089S909 WMF ...

Page 332: ...1 sideways on the by pass tray or in the 2nd paper tray 5 Press the Start key The OHP sheet is stopped in the fusing unit for about 20 seconds then it will be fed automatically 6 Check the nip band width A The relationship between the position of the pressure spring and the band width is as follows NOTE Check the nip band width around the center of the OHP 1 Pressure spring position Nip band width...

Page 333: ...ation panel software the Start key lights red while downloading is in progress and then lights green again after downloading is completed CAUTION Never switch off the power while downloading Switching off the power while the new software is being downloading will damage the boot files in the controller 7 After confirming that downloading is completed turn off the main power and remove the IC card ...

Page 334: ...ngs up Use the following procedure Turn the main power switch off and on or Press and hold down together for over 10 seconds When the machine beeps once release both buttons After Now loading Please wait is displayed for a few seconds the copy window will open The machine is ready for normal operation ...

Page 335: ...ttings in the UP mode can be reset to their defaults Use the following procedure 1 Press User Tools Counter 2 Hold down and then press System Settings NOTE You must press first 3 When the message prompts you to confirm that you want to reset the system settings press Yes 4 When the message tells you that the settings have been reset press Exit B089S912 WMF ...

Page 336: ...faults Use the following procedure 1 Press User Tools Counter 2 Hold down and then press Copier Document Server Settings NOTE You must press first 3 When the message prompts you to confirm that you want to reset the Copier Document Server settings press Yes 4 When the message tells you that the settings have been reset press Exit B089S913 WMF ...

Page 337: ...ress System Settings Click a tab to display the settings If the Next button is lit in the lower right corner press it to display more options Perform the settings press Exit to return to the User Tools Counter display and then press Exit to return to the copy window Copier Document Server Features In the User Tools Counter display press Copy Document Server Settings Click a tab to display the sett...

Page 338: ... appropriate screen and then click the tab to display more settings The screen below shows the Printer Features screen Inquiry In the User Tools Counter display press Inquiry The following SP mode settings will be displayed Service Telephone Number SP58121 Sales Telephone Number SP8124 Consumable Telephone Number SP8123 Toner Name SP 841 B089S916 WMF B089S917 WMF ...

Page 339: ...play press Counter The following SP mode counters will be displayed Copy Counter SP59142 A3 DLT Counter SP5918 Printer Counter SP59141 View the settings press Print Counter Exit to return to the User Tools Counter display and then press Exit to return to the copy window B089S918 WMF ...

Page 340: ...e Download Error LED 1 Lit Lit Off or Blinking LED 2 Blinking Lit Lit except downloading or Off IPU Number Normal Error LED 1 Lit Off or Blinking 4 8 DIP SWITCHES Controller DIP SW2 DIP SW No ON OFF 1 IC Card Boot System ROM Boot 2 3 4 Keep at OFF SBCU DIP SW102 DESTINATION DIP SW No JPN NA EU CHINA TAIWAN KOREA 1 OFF ON OFF OFF ON OFF 2 OFF OFF ON OFF OFF ON 3 OFF OFF OFF ON ON ON 4 Not used Do n...

Page 341: ...set 1 A0069104 Scanner Positioning Pin 4 pcs set 1 A0299387 Digital Multimeter FLUKE 87 1 A2309351 Case Flash Memory Card 1 N8036701 Flash Memory Card 4MB 1 B0229590 NVRAM Zero Counter 1 A2309003 Adjustment Cam Laser Unit 1 A2679002 Positioning Pin Laser Unit 1 4 9 2 LUBRICANTS Part Number Description Q ty A0289300 Grease Barrierta JFE 5 5 2 1 52039501 Silicone Grease G 501 1 ...

Page 342: ...lems with the machine follow the procedure below to set up the machine so the error information is saved automatically to the HDD 4 10 1 SWITCHING ON AND SETTING UP SAVE DEBUG LOG The debug information cannot be saved the until the Save Debug Log function has been switched on and a target has been selected 1 Enter the SP mode Press Clear Modes then use the 10 key pad to enter Press and hold down C...

Page 343: ...ror Saves data when an engine related SC code is generated 2 Controller SC Error Saves debug data when a controller related SC Code is generated 3 Any SC Error Saves data only for the SC code that you specify by entering code number 4 Jam Saves data for jams NOTE More than one event can be selected Example 1 To Select Items 1 2 4 Touch the appropriate items s Press ON for each selection This examp...

Page 344: ...23 SRM 3 256 IMH 4 1000 ECS 5 1025 MCS 6 4848 COPY 4400 GPS 5375 Scan 5682 NFA 7 2224 BCU 4500 PDL 5682 NFA 6600 WebDB 8 4600 GPS PM 3000 NCS 3300 PTS 9 2000 NCS 2000 NCS 6666 WebSys 10 2224 BCU 2000 NCS NOTE The default settings for Keys 1 to 10 are all zero 0 Key to Acronyms Acronym Meaning Acronym Meaning ECS Engine Control Service NFA Net File Application GPS RA2K Print Service PDL Printer Des...

Page 345: ... You cannot mix settings for the groups COPY PRINTER etc for 006 010 For example if you want to create a PRINTER debug log you must select the settings from the 9 available selections for the PRINTER column only One area of the disk is reserved to store the debug log The size of this area is limited to 4 MB 4 10 2 RETRIEVING THE DEBUG LOG FROM THE HDD 1 Insert the IC card into the copier 2 Enter t...

Page 346: ...ineer must have previously switched on the Save Debug Feature SP5857 001 and selected the hard disk as the save destination SP5857 002 1 When the error occurs on the operation panel press Clear Modes 2 On the control panel enter 01 then hold down for at least 3 sec until the machine beeps then release This saves the debug log to the hard disk for later retrieval with an IC card by the service repr...

Page 347: ...PREVENTIVE MAINTENANCE ...

Page 348: ......

Page 349: ...cessary Dry cloth or alcohol Exposure Glass C C C Dry cloth or alcohol Toner Shield Glass C C C Optics cloth APS Sensor C C C Dry cloth or blower brush AROUND THE DRUM Transfer Separation Unit R R R ID Sensor C C C Perform the ID sensor initial setting SP2 935 after cleaning blower brush PAPER FEED Registration Rollers C C C C Clean with water Paper Feed Roller C R R R Clean with water Friction Pa...

Page 350: ...ater Stamp I I I Replace if necessary ADF Exposure Glass C C C C Clean with alcohol White Plate C C C C Clean with alcohol Platen Sheet C C C C Clean with alcohol EM 120K 240K 360K NOTE PAPER TRAY UNIT Paper Feed Roller C R R R Clean with water Friction Pad C R R R Dry cloth Paper Feed Guides C C C C Clean with alcohol Relay Rollers C C C C Clean with water Bottom Plate Pad C C C C Clean with wate...

Page 351: ...ary Discharge Brush C C C C Clean with a dry cloth Sensors C Blower brush Jogger Fences I I I I Replace if necessary EM 150K 300K 450K NOTE 1 BIN TRAY UNIT Rollers C Dry or damp cloth Copy Tray C Dry or damp cloth Sensors C Blower brush NOTE 1 Main Motor Drive Gear Do the following every EM Lubricate the main motor drive gear A with silicone grease G501 B027P500 WMF A ...

Page 352: ......

Page 353: ...REPLACEMENT AND ADJUSTMENT ...

Page 354: ......

Page 355: ...attempting any of the procedures in this section 6 1 SCANNER UNIT 6 1 1 EXPOSURE GLASS 1 Open the ADF or platen cover 2 Remove the left scale A 2 screws 3 Remove the rear scale B 3 screws 4 Remove the exposure glass C NOTE When reinstalling the exposure glass make sure that the mark D is positioned at the rear left corner as shown B027R001 WMF A B C D ...

Page 356: ...platen cover 2 Remove the exposure glass 6 1 1 3 Remove the upper front cover A 1 screw 1 hook 4 Remove the operation panel B 5 screws 1 connector 5 Remove the right cover C 1 screw 2 hooks 6 Remove the rear cover D 2 screws 7 Remove the left cover E 2 screws 2 hooks B022R002 WMF A B C D E ...

Page 357: ... exposure glass 6 1 2 2 Remove the lens cover A 4 screws 3 Replace the lens block assembly B 4 screws 1 connector 2 clamps NOTE Do not remove the screws which are locked with white paint 4 Reassemble the machine and do the scanner and printer copy adjustments 6 8 B022R003 WMF B022R006 WMF A B ...

Page 358: ... SIZE SENSORS 1 Remove the exposure glass 6 1 1 2 Remove the lens cover 6 1 3 3 Remove the original width sensor A 1 screw 1 connector 4 Remove the lens block 6 1 3 5 Remove the original length sensors B 1 screw 1 connector each B027R054 WMF A B ...

Page 359: ...ws 4 Remove the left upper stay C 1 screw 5 Remove the front frame D 5 screws 6 Remove the rear bracket E 5 screws 2 connectors 7 Remove the rear frame F 2 screws 1 connector 8 Push down the part G then slide out the exposure lamp H 1 connector NOTE 1 Do not touch the glass surface of the exposure lamp with bare hands 2 After installing the lamp the part G must be returned to the original position...

Page 360: ...onnector cover A disconnect the cable and remove the rear cover B 2 Replace the scanner motor C 3 screws 1 spring 1 connector 3 Replace the lamp stabilizer D 2 connectors 4 Reassemble the machine and do the scanner and printer copy adjustments 6 8 B027R515 WMF B022R007 WMF A B C D ...

Page 361: ...scanner exterior covers 6 1 1 and 6 1 2 2 Remove the left upper stay 6 1 5 3 Remove the front frame 6 1 5 4 Remove the rear bracket 6 1 5 5 Remove the rear frame 6 1 5 6 Remove the lens cover 6 1 3 7 Remove the lens block assembly 6 1 3 8 Remove the front and rear scanner wire pins A Then remove the 1st scanner B027R012 WMF A ...

Page 362: ...14 Re install the 1st scanner Then secure the 1st and 2nd scanner with the scanner positioning tools P N A0069104 as shown in the illustration on the next page 15 Wind the new scanner wire around the scanner drive pulley in the correct way as shown 16 Wind the end of the new wire with the ball as shown 17 Wind the end of the new wire with the ring as shown and 18 Install the tension spring on the ...

Page 363: ...ighten the tension bracket B 23 Secure the scanner wire pulley C 1 Allen screw 24 Remove the positioning tools D After sliding the scanner to the right and left several times re install the positioning tools to check the scanner wire bracket and tension bracket again 25 Reassemble the scanner and do the scanner and printer copy adjustments 6 8 B027R011 WMF B C D A ...

Page 364: ...he main power switch and unplug the machine before attempting any of the procedures in this section Laser beams can seriously damage your eyes 6 2 1 CAUTION DECAL LOCATIONS Two caution decals are located in the laser section as shown below LASER 4 WMF B027R104 WMF ...

Page 365: ... tray for the optional 1 bin tray unit or optional shift tray if these units have been installed 2 Remove the upper front cover A 1 screw 1 hook 3 Remove the front cover B 2 pins 4 Remove the inner cover C 5 screws 5 Remove the copy tray D 1 hook E 6 Remove the toner bottle holder F 7 Remove the laser unit G 2 screws 2 connectors 8 After reassembling the machine do the scanner and printer copy adj...

Page 366: ...ror motor B 4 screws 1 connector NOTE When installing the new polygon mirror motor do not touch the surface of the mirror with bare hands 6 2 4 LD UNIT 1 Remove the laser unit 6 2 2 2 Replace the LD unit A 3 screws 1 connector NOTE 1 Do not remove the screws B 2 Do not touch any variable resistors on the LD unit B027R104 WMF B027R105 WMF A B A B ...

Page 367: ...LASER SYNCHRONIZATION DETECTOR 1 Remove the laser unit 6 2 2 2 Remove the heat sink A 4 screws 3 Remove the laser unit cover B 3 screws 4 Remove the bracket C 1 screw 5 Replace the laser synchronization detector D 1 connector B027R106 WMF B027R107 WMF A C D B ...

Page 368: ... B093 6 14 SM 6 3 PHOTOCONDUCTOR UNIT PCU 6 3 1 PCU 1 Open the right cover A and front cover B 2 Pull the PCU C out slightly while pushing the release lever D NOTE Do not touch the drum surface with bare hands B027R203 WMF A B C D ...

Page 369: ...SM 6 15 B089 B093 Replacement Adjustment 6 4 TRANSFER UNIT 6 4 1 TRANSFER ROLLER UNIT 1 Open the right cover A 2 Remove the transfer roller unit B 1 hook NOTE Do not touch the transfer roller surface B027R401 WMF A B ...

Page 370: ...SOR 1 Open the right cover A 2 Remove the unit band B 3 Remove the right cover A 1 connector 4 Remove the sub right cover C 2 hooks 5 Replace the image density sensor D 1 connector 6 Initialize the new sensor with SP 2 935 B027R201 WMF B027R202 WMF A C D B ...

Page 371: ...t to cool before doing the following procedure 1 Release the duplex unit if it has been installed and open the right cover 2 Remove the fusing unit A 2 screws 6 5 2 THERMISTORS 1 Remove the fusing unit 6 5 1 2 Remove the plates A 1 screw each 3 Replace the thermistors B 1 connector B027R501 WMF B022R551 WMF A A B A B ...

Page 372: ...093 6 18 SM 6 5 3 THERMOFUSE 1 Remove the fusing unit 6 5 1 2 Remove the fusing upper cover A 4 screws 3 Remove the pressure springs B 4 Remove the hot roller stripper bracket C 3 screws B027R503 WMF B022R552 WMF A B C B ...

Page 373: ...eplacement Adjustment 5 Remove the thermostat cover A 2 tapping screws 6 Remove the plate B 2 screws with spring washer 7 Remove the thermostat holder C 3 screws each 8 Replace the thermostats D B022R553 WMF B022R554 WMF A B C D C D ...

Page 374: ...ace of the fusing lamp with bare hands 6 Replace the hot roller B 2 C rings 1 gear 2 bushings NOTE 1 Apply grease Barrierta to the inner surface of the bushing 2 Before installing the new hot roller peel off 3 cm 1 inch from both ends of the protective sheet on the new roller After installation remove the protective sheet 3 Do not touch the surface of the rollers 4 When reinstalling the fusing lam...

Page 375: ...Remove the fusing lamp and hot roller assembly 6 5 4 2 Replace the pressure roller A 1 E ring 2 bushings 1 spring 3 Replace the cleaning roller B NOTE 1 Apply grease Barrierta to the inner surface of the bushing for the pressure roller 2 Do not touch the surface of the rollers B027R507 WMF A B ...

Page 376: ...SOR 1 Remove the front upper cover A 1 screw 1 peg 2 Remove the exit cover B NOTE If the optional 1 bin tray unit and or interchange unit have been installed remove them 3 Replace the exit sensor C 1 connector 4 Replace the overflow sensor D 1 connector B027R601 WMF A B C D ...

Page 377: ...stment 6 6 PAPER FEED 6 6 1 FEED ROLLERS TRAY 1 1 Remove the paper tray A 2 Pull the lever B 3 Replace the feed roller C NOTE Do not touch the roller surface with bare hands After reinstalling the feed roller return the lever B B089R901 WMF B C A ...

Page 378: ...e the first paper tray 2 Remove the second paper tray A 3 Raise the white Teflon lever B to release the roller 4 Replace the feed roller C NOTE Do not touch the roller surface with bare hands After reinstalling the feed roller reset the lever B B089R000 WMF A B C ...

Page 379: ...R FEED SM 6 25 B089 B093 Replacement Adjustment 6 6 3 PAPER END SENSOR 1 Remove the paper tray A 2 Remove the paper end sensor assembly 1 screw 1 connector 3 Replace the paper end sensor B B027R724 WMF A B ...

Page 380: ... the connector cover A 1 screw and disconnect the cable 3 Remove the rear cover B 4 screws 4 Remove the duplex connector cover C 1 screw 5 Remove the lower rear cover D 2 screws 6 Replace the paper lift motors E 2 screws each 1 connector each B027R705 WMF B027R515 WMF B027R707 WMF A B C D E ...

Page 381: ...t 6 6 5 REGISTRATION CLUTCH 1 Remove the connector cover and the rear cover 6 6 3 2 Remove the duplex connector cover and lower rear cover 6 6 3 3 Remove the fly wheels A 1 screw 4 Remove the registration clutch B 1 E ring 1 connector B027R712 WMF A B ...

Page 382: ...ual 6 6 3 3 Replace the lower paper feed clutch A x 1 x 1 Upper Paper Feed Clutch 4 Disconnect the connectors B for the SBCU board as shown 14 connectors 5 Remove 4 screws C securing the SBCU board bracket then swing down the I O board bracket D 6 Remove the bracket E 1 screw 7 Replace the upper paper feed clutch F x 1 x 1 B089R902 WMF B089R713 WMF B089R715 WMF B C D C A E F ...

Page 383: ...ual 6 6 3 3 Remove the lower right cover A 2 screws 4 Remove the scanner right cover B022 service manual 6 1 2 5 Remove the right cover B 4 screws 6 Swing down the I O board bracket B022 service manual 6 6 5 7 Remove the connector bracket C x 2 8 Replace the upper relay clutch D x 1 x 1 9 Remove the right rear cover E 1 screw 10 Replace the lower relay clutch F x 1 x 1 B089R717 WMF B089R714 WMF B0...

Page 384: ...6 6 8 PAPER SIZE DETECTOR 1 Remove the right lower cover A 6 6 6 2 Remove the paper trays 3 Remove the paper size detector assembly 1 screw each 4 Replace the paper size detectors B 1 connector each B027R721 WMF B022R722 WMF A B B ...

Page 385: ...ISTRATION SENSOR 1 Remove the right cover 6 4 2 2 Remove the registration guide plate A 2 screws 3 Remove the paper support roller B 2 snap rings 2 bushings 4 Remove the sensor bracket C 1 screw 5 Replace the registration sensor D 1 connector B027R718 WMF A C D B ...

Page 386: ...t B 1 screw 5 Remove the guide plate C 2 screws 6 Remove the sensor bracket D 1 screw 7 Replace the upper relay sensor E 1 connector Lower Relay Sensor 1 Remove the right lower door F 1 clip 2 Remove the guide plate G 3 Remove the guide plate H 2 screws 4 Remove the sensor bracket I 1 screw 5 Replace the lower relay sensor J 1 connector B027R719 WMF B027R720 WMF A B C D E F G H I J ...

Page 387: ...l finisher if it has been installed 3 Remove the application cover A 1 screw 4 Remove the shield plate B 8 screws or the optional fax unit if it has been installed 5 Remove the controller board C x 2 x 10 6 Remove the NVRAM D DIMM printer scanner memory etc and printer options from the old controller board and put them on the new controller board B089R904 WMF B089R952 WMF A B C D ...

Page 388: ...SBCU board A All connectors 6 screws NOTE Make sure that the DIPswitch settings on the new board are the same as those on the old board 6 7 3 POWER PACK 1 Remove the rear cover 6 6 3 2 Swing down the I O board bracket 6 6 5 3 Remove the power pack A 5 connectors 3 screws B027R708 WMF B027R710 WMF A A ...

Page 389: ...35 B089 B093 Replacement Adjustment 6 7 4 MAIN MOTOR 1 Remove the rear cover 6 6 3 2 Swing down the I O board bracket A 6 6 5 3 Remove the fly wheels B 1 screw 4 Replace the main motor C 2 connectors 3 screws B027R711 WMF B A C ...

Page 390: ...the optional finisher if it has been installed 2 Remove the application cover A 1 screw 3 Remove the left cover B 6 screws 4 220 V machine only Remove the transformer C 1 screw 5 Remove the PSU D all connectors 6 screws 1 clip B027R701 WMF B022R702 WMF A B D C ...

Page 391: ...3 No 10 to print the test pattern for the following procedures 3 Set SP 2 902 3 to 0 again after completing these printing adjustments Registration Leading Edge Side to Side 1 Check the leading edge registration for each paper feed station and adjust them using SP1 001 2 Check the side to side registration for each paper feed station and adjust them using SP1 002 Tray SP mode Specification Any pap...

Page 392: ... 3 2 mm Right edge SP2 101 6 2 2 5 1 5 mm Leading edge SP2 101 1 3 2 mm Left edge SP2 101 5 2 1 5 mm Trailing edge duplex copy 2nd side SP2 101 7 2 2 mm Left edge duplex copy 2nd side SP2 101 8 2 1 5 mm Right edge duplex copy 2nd side SP2 101 9 2 2 5 1 5 mm A Trailing Edge Blank Margin B Right Edge Blank Margin C Leading Edge Blank Margin D Left Edge Blank Margin Main Scan Magnification 1 Print th...

Page 393: ... laser unit A 6 2 3 Remove the bracket B 2 screws 4 Install the adjusting cam C P N A2309003 NOTE At the completion of the adjustment the adjusting cam remains in the machine 5 Secure the adjustment bracket D P N A2679002 using the screw which was used for bracket B However do not tighten the screws at this time 6 Reinstall the laser unit 7 Adjust the laser unit position by turning the adjusting c...

Page 394: ...nd side to side registration and adjust them using the following SP modes if necessary SP mode Leading Edge SP4 010 Side to side SP4 011 A Leading Edge Registration B Side to side Registration Magnification NOTE Use an S5S test chart to perform the following adjustment A Sub Scan Magnification B Main Scan magnification 1 Place the test chart on the exposure glass and make a copy from one of the fe...

Page 395: ...ng the NVRAM on the controller board If only controller board is replaced this adjustment is not necessary as the NVRAM from the old controller board is installed on the new controller board After performing a memory all clear SP5 801 Procedure 1 Place 10 sheets of new A4 sideways do not use any recycled paper or A3 paper on the exposure glass and close the platen cover or the ADF 2 Enter SP 4 428...

Page 396: ...llowing SP modes if necessary SP mode Side to side Registration SP6 006 1 Leading Edge Registration Simplex SP6 006 2 Trailing Edge Blank Margin SP6 006 3 Side to side Registration Duplex rear SP6 006 4 Sub Scan Magnification NOTE Make a temporary test chart as shown above using A3 DLT paper 1 Place the temporary test chart on the ADF and make a copy from one of the feed stations 2 Check the magni...

Page 397: ... 5 times to open the Self Diagnostics menu 2 On the touch screen press Touch Screen Adjust or press 3 Use a pointed not sharp tool to press the upper left mark 4 Press the lower right mark after it appears 5 Touch a few spots on the touch panel to confirm that the marker appears exactly where the screen is touched If the mark does not appear where the screen is touched press Cancel and repeat from...

Page 398: ...edges are also parallel However all four sides are slanted with respect to the paper s edge 6 9 2 TRAPEZOID IMAGES Only the image s trailing edge is slanted with respect to the paper The remaining 3 sides are parallel to the paper s edges Parallel Parallel Feed direction Image Area Paper Skewed image may also appear in the opposite orientation Parallel Feed direction Image Area Paper Trapezoid ima...

Page 399: ...LOGRAM IMAGES Like skewed images the leading trailing edges and left right edges are parallel to each other however here the leading and trailing edges are both slanted with respect to the paper s edge Parallel Feed direction Image Area Paper Parallel Parallelogram may also appear in the opposite orientation ...

Page 400: ...DLT 11 x 17 Trimming Patterns from SP2 902 3 value 10 Skewed Parallelogram Trapezoid Combination skewed and trapezoid image See Adjusting Skewed Images pg 6 46 See Parallelogram Image Adjustment Service Manual pg 6 38 See Adjusting Trapezoid Images pg 6 49 Perform Adjusting Skewed Images first then Adjusting Trapezoid Images ...

Page 401: ... mode check Set an original flush against the left and rear scales and make a copy Does the image come out as a parallelogram No Yes Attach the Scanner Holder a supporter normally attached during shipping OR Perform Procedure A 3 ADF mode check Feed an original through the ADF Is the image skewed No Yes Are the front and rear transport rollers feeding the original straight No Yes Change the positi...

Page 402: ...s that the left front section of the scanner unit is positioned lower than the standard 4 Loosen all 7 screws Fig 2 and lift up the left front portion of unit until there is a 1 to 2 mm gap between the two 5 Tighten the screws 6 Place a washer P N 07080050 1mm thick in between the two to occupy the gap A Fix the washer in place using an instant acting adhesive Note This washer will also act to abs...

Page 403: ...ifference is 0 5mm or more please do one of the following This is necessary since it has been confirmed that skewing occurs when the hinge bracket is this much lower than the scanner housing 1 Add a spacer t 0 5 to 0 8 between the hinge bracket mainframe and ADF left hinge in order to raise the height of the left side of the ADF OR 2 Adjust the stepped height difference between the hinge bracket a...

Page 404: ... the SP2 902 003 Trimming Pattern value 10 2 If the image is a Pattern A trapezoid 1 Remove and reinsert the Fusing Unit 2 Tighten the left fixing screw while pushing up on the unit s left side until it stops 3 If the image is a Pattern B trapezoid do the same for the unit s right side 4 If the image is still printed out as a trapezoid perform Procedure 2 ...

Page 405: ... Note This will increase the distance from the mainframe stay 2 Check the image Still NG OK Adjustment Complete 3 Add more washers t 0 5 to 1 6 as above Note Too many washers can cause wrinkling in the paper Still NG OK Adjustment Complete 4 Remove the Fusing Unit and all the washers added in Steps 1 and 2 above Then add washer s in the same way for the rear side Recommended Washers t 0 5 07080040...

Page 406: ......

Page 407: ...TROUBLESHOOTING ...

Page 408: ......

Page 409: ...annot be operated until the SC has been reset by a service representative see the note below Enter SP mode and then turn the main power switch off and on B SCs that disable only the features that use the defective item Although these SCs are not shown to the user under normal conditions they are displayed on the operation panel only when the defective feature is selected Turn the operation switch ...

Page 410: ...on during initialization SIB or scanner drive motor defective Scanner motor defective Harness between SBCU and scanner drive motor disconnected Harness between SBCU and scanner drive motor power source disconnected Scanner HP sensor defective Harness between SBCU and HP sensor disconnected Scanner wire timing belt pulley or carriage defective Scanner HP Sensor Error 1 122 B The HP sensor remains o...

Page 411: ...ard defective Mismatched firmware between the SBCU board and ADF Memory address error 198 B The IPU board does not receive the memory address from the controller board Mismatched firmware between the SBCU board and controller board Controller defective SBCU defective IPU board defective DF scanning finish error 199 B The original does not finish scanning with in 1 minute ADF interface cable defect...

Page 412: ...ttern could not be detected after 800 ms ID sensor dirty or defective ID sensor harness disconnected or connector damaged SBCU defective High voltage power supply board power pack defective ID sensor adjustment Error 1 353 B Error occurred during automatic adjustment of Vsg Vsg output did not attain 4V even with PWM 255 maximum current for LED Vsg output was greater than 4V even with PWM 0 no curr...

Page 413: ...ect type of toner bottle 401 B Transfer roller leak error 1 Transfer roller leak error 2 402 B A transfer roller current leak signal is detected The current feedback signal for the transfer roller is not detected High voltage supply board defective Poor connection of the PCU Transfer separation unit set incorrectly Transfer roller damaged Separation bias leak error 411 B A separation bias leak sig...

Page 414: ...on of the tray lift motor Lower limit sensor defective Too much load on the drive mechanism Paper tray error 520 B An error occurs i e motor error or sensor error etc for any paper tray A defective motor A defective sensor Too much load on the drive mechanism Fusing thermistor open 541 A The fusing temperature detected by the thermistor was below 0 C for 5 seconds The fusing temperature does not r...

Page 415: ...mmand error between SBCU and ADF 612 B The SBCU sends a command to the ADF main board that it cannot execute SBCU board defective Download SBCU firmware again Communication timeout error between SBCU and finisher 620 B The SBCU cannot receive a response within 100 ms after 3 attempts after sending data to the finisher Serial line connecting SBCU and finisher unstable External noise SBCU board and ...

Page 416: ...a sent from the SBCU reveals an abnormality Controller board defective External noise SBCU board defective Communication timeout error between SBCU and duplex unit 650 B The SBCU cannot receive a response within 1 second from the duplex unit Serial line connecting SBCU and duplex unit unstable External noise SBCU board and duplex main board connection defective or loose Duplex main board defective...

Page 417: ...finish within a certain time after staple hammer motor turned on Staple jam Stapler overload caused by trying to staple too many sheets Staple hammer motor defective Finisher paper stack height error 500 sheet finisher 728 B The stack height detection lever does not return to its home position before going to detect the stack height Stack height lever solenoid defective Stack height sensor defecti...

Page 418: ...to the engine is started but the engine did not issue a video transmission end command within the specified time Controller board defective Startup without video input end K 804 D A video transmission was requested from the scanner but the scanner did not issue a video transmission end command within the specified time Controller board defective Watchdog error 818 D The CPU does not access the wat...

Page 419: ...elf diagnostic test Replace the optional memory board Controller board defective Self Diagnostic Error Parallel Interface 835 D Loopback test error Loopback connector not detected IEEE1284 connector defective Controller board defective Self diagnostic Error Resident Font ROM 836 D The resident font ROM returned an error during the self diagnostic test Replace the controller board Self diagnostic E...

Page 420: ...iver is unstable and generated an error The USB I F cannot be used The USB driver can generate three types of errors RX CRC and STALL errors Only the STALL error can generate this SC code USB 2 0 disconnected Controller board defective Startup without HD connection at main power on 860 B The hard disk connection is not detected Cable between HDC and HDD loose or defective HDD power connector loose...

Page 421: ...ecuting SP5832 008 however note that doing so will also delete all other sent emails as well as initialize the sender s user name password and administrator Mail address Defective HDD File Format Converter MLB Error 880 D A request for access to the File Format Converter MLB Media Link Board was not answered within the specified time MLB defective HD access error 865 D The hard disk detected an er...

Page 422: ...ameter setting error 986 D An unstable area at the storage destination in the settings table is set at NULL for the parameter received by the write module Download controller firmware again Software performance error 990 D The software attempted to perform an unexpected operation Software defective Internal parameter incorrect Insufficient working memory When this SC occurs the file name address a...

Page 423: ...normally Download controller firmware Replace the controller board An option required by the application RAM DIMM board is not installed Program download error 999 D The download program print data language data from the IC card does not execute normally Board installed incorrectly SBCU board defective Controller board defective IC card defective NVRAM defective Loss of power during downloading Im...

Page 424: ...own below and checks the CPU memory HDD and so on An SC code is displayed in the touch panel if the self diagnostic program detects any malfunction or abnormal condition Self Diagnostic Test Flow Power On ASIC Check Initialization Memory Check for Self Diagnostic Test SSCG Check HDD Check Memory Check OPC Check IEEE1284 I F Check CPU Check Program ROM DIMM CRC Check NVRAM Check Illegal Interrupt C...

Page 425: ...sis after power on The following device is required in order to put the machine in the detailed self diagnosis mode No Name G02119350 Parallel Loopback Connector Executing Detailed Self Diagnosis Follow this procedure to execute detailed self diagnosis 1 Switch off the machine and connect the parallel loopback device to the Centronics I F port 2 Hold down press and hold down and then while pressin...

Page 426: ...M 0 Sat Nov 11 16 15 35 JST 2000 CPU System Bus Clock 100 0 MHz CPU Pipeline Clock 200 0 MHz Board Type 7 ASIC Version 1397306160 RTC Existence existence RAM Capacity 100 663296 MB HDD Existence existence HDD Model TotalCounter 0001000 Program No MAIN ACP82XXXX ENGINE Ver1 96 LCDC V1 39 PI ADF B3515620B SIB B0045383 FIN FIN_SDL BANK A6825150 LCT MBX FCU DPX Error List SCCODE ERROR CODE SC CODE ERR...

Page 427: ... 1 910 4 1 911 4 Change the value of the following SP mode to a larger number Apply the bottom plate pressure at near end condition for small paper size SP No 1 908 1 1 909 1 1 910 1 1 911 1 Tray 1st Tray 2nd Tray 3rd Tray 4th Tray Change the value of the following SP mode to a larger number Reduce the bottom plate pressure for normal paper size Tray 1st Tray 2nd Tray 3rd Tray 4th Tray SP No 1 908...

Page 428: ... position of the paper tray Clean or replace the paper feed roller Clean the registration roller Change the value of SP1 903 to a larger number Do the following Check the side fence position of the original table Clean or replace the original feed belt pick up roller and separation roller Clean the transport roller and exit roller Secure the ADF using the long hole then adjust the ADF position Is ...

Page 429: ...ts even if paper is placed in the 1st paper tray 1st Paper End 306 2 SBCU Shorted The Paper End indicator does not light even if there is no paper in the 1st paper tray Open The Paper End indicator lights even if paper is placed in the 2nd paper tray 2nd Paper End 307 A2 SBCU Shorted The Paper End indicator does not light even if there is no paper in the 2nd paper tray Open Image Density 321 3 SBC...

Page 430: ...m will occur during copying Open 1st Paper Height 1 307 B2 SBCU Shorted The CPU cannot determine the paper near end condition properly Open 1st Paper Height 2 307 B5 SBCU Shorted The CPU cannot determine the paper near end condition properly Open 2nd Paper Height 1 307 B9 SBCU Shorted The CPU cannot determine the paper near end condition properly Open 2nd Paper Height 2 307 B12 SBCU Shorted The CP...

Page 431: ...e Cover Open indicator is lit even if the right lower cover is closed Open Upper Paper Size 308 1 2 4 5 SBCU Shorted The CPU cannot detect the proper paper size and misfeeds may occur when a copy is made Open Lower Paper Size 308 6 7 9 10 SBCU Shorted The CPU cannot detect the proper paper size and misfeeds may occur when a copy is made Open The TD sensor initial setting procedure is not performed...

Page 432: ...125 V 5 A 250 V No response FU3 2 A 125 V 1 A 250V Anti condensation Tray Heater does not turn on FU4 6 3 A 125 V 6 3 A 250V Optional finisher bridge unit and shift tray does not work then SC792 is displayed FU5 6 3 A 125 V 6 3 250 V Covers Open indicator is lit then SC901 is displayed FU6 6 3 A 125 V 6 3 A 250V The touch panel does not turn on FU7 4 A 125 V 4 A 250 V SC990 is displayed ...

Page 433: ...PAPER TRAY UNIT A860 B390 ...

Page 434: ......

Page 435: ... pad Paper Height Detection 4 steps 100 70 30 Near end Power Source 24 VDC 5 VDC from the copier printer 120 Vac 120 V version from the copier printer when the optional tray heater is installed 220 240 Vac 230 V version from the copier printer when the optional tray heater is installed Power Consumption Max 30 W Copying printing 23 W Optional Tray Heater On Average 17 W Copying printing 15 W Optio...

Page 436: ...AYOUT A860 B390 8 2 SM 1 2 MECHANICAL COMPONENT LAYOUT 1 Upper paper feed roller 2 Lower paper feed roller 3 Upper tray 4 Lower tray 5 Upper bottom plate 6 Lower bottom plate 7 Optional tray heater B390V101 WMF 1 5 4 2 6 7 3 ...

Page 437: ...sor 6 Upper paper feed clutch 7 Relay clutch 8 Tray cover switch 9 Lower paper feed clutch 10 Lower paper height 2 sensor 11 Lower paper height 1 sensor 12 Vertical transport sensor 13 Upper paper end sensor 14 Lower paper end sensor 15 Lower paper size switch 16 Upper paper size switch 17 Optional tray heater 18 Lower lift motor 19 Lower lift sensor 20 Tray motor 7 1 8 9 6 5 4 2 3 14 13 12 11 10 ...

Page 438: ...s 12 S6 Upper Paper Height 1 Detects the amount of paper in the upper tray 5 S7 Upper Paper Height 2 Detects the amount of paper in the upper tray 4 S8 Lower Paper Height 1 Detects the amount of paper in the lower tray 11 S9 Lower Paper Height 2 Detects the amount of paper in the lower tray 10 Switches SW1 Tray Cover Detects when the tray cover is opened 8 SW2 Upper Paper Size Determines what pape...

Page 439: ...E LAYOUT SM 8 5 A860 B390 1 5 DRIVE LAYOUT 1 Tray motor 2 Drive belt 3 Upper paper feed clutch 4 Relay clutch 5 Lower paper feed clutch 6 Relay roller 7 Lower paper feed roller 8 Upper paper feed roller B390V103 WMF 4 5 3 6 7 8 2 1 ...

Page 440: ... SEPARATION MECHANISM The paper tray holds 500 sheets The paper feed roller A drives the top sheet of paper from the paper tray to the copier printer The friction pad B allows only one sheet to feed at a time The friction pad applies pressure to the feed roller with a spring C B390D104 WMF B A C ...

Page 441: ...lift the bottom plate pressure lever The lift motor turns on and turns clockwise as viewed on the diagram The main pressure spring K pulls the bottom plate pressure lever and this lifts the tray bottom plate When the top of the stack touches the feed roller the motor cannot pull up the plate any more so it pulls the actuator G into the lift sensor F The pressure of the feed roller on the paper is ...

Page 442: ...Middle Size Programmed Paper width Tray 1 More than 1 908 8 Tray 2 More than 1 908 17 Default Wider than HLT Amount of reverse Tray 1 1 908 1 Tray 2 1 908 10 Default 300 ms Paper width Tray 1 More than 1 908 9 Tray 2 More than 1 908 18 Amount of reverse Tray 1 1 908 1 Tray 2 1 908 10 Paper width Tray 1 1 908 8 or less Tray 2 1 908 17 or less Default HLT or narrower Amount of reverse Tray 1 1 908 2...

Page 443: ...ises the paper end feeler A and the paper end sensor B is deactivated When the paper tray runs out of paper the paper end feeler drops into the cutout C in the tray bottom plate and the paper end sensor is activated When the paper tray is drawn out with no paper in the tray the shape of the paper end feeler causes it to lift up B390D105 WMF A C B ...

Page 444: ...r signals is sent to the copier printer Amount of Paper Paper Height Sensor 1 Paper Height Sensor 2 Near End OFF ON 30 ON ON 70 ON OFF 100 OFF OFF When the tray contains paper of a small width the paper feed pressure may become too low when the thickness of the remaining stack of paper has decreased The lift motor rotates forward 300 ms after the sensor detects a certain amount of paper remaining ...

Page 445: ...08 17 Default Wider than HLT Amount of forward rotation None Paper width Tray 1 More than 1 908 9 Tray 2 More than 1 908 18 Amount of forward rotation None Paper width Tray 1 1 908 8 or less Tray 2 1 908 17 or less Default HLT or narrower Amount of remaining paper Tray 1 1 908 6 Tray 2 1 908 15 Default When near end is detected Amount of forward rotation Tray 1 1 908 4 Tray 2 1 908 13 Default 300 ...

Page 446: ...uator has switched off The CPU disables paper feed from a tray if the paper size cannot be detected If the paper size actuator is broken or if there is no tray installed the Add Paper indicator will light When the paper size actuator is at the mark the paper tray can be set up to accommodate one of a wider range of paper sizes by using user tools If the paper size for this position is changed with...

Page 447: ...rect To correct this each side fence has a stopper A attached to it Each side fence can be secured with a screw B for customers who do not want to change the paper size End Fence As the amount of paper in the tray decreases the bottom plate C lifts up gradually The end fence D is connected to the bottom plate When the tray bottom plate rises the end fence moves forward and pushes the back of the p...

Page 448: ...8 14 SM 3 REPLACEMENT AND ADJUSTMENT 3 1 FEED ROLLER REPLACEMENT 1 Remove the paper tray A 2 Move the release lever B to the front 3 Pull the feed roller C to the operation side and remove it 4 Replace the feed roller B390R723 WMF A B C ...

Page 449: ...over A 4 screws 2 Replace the tray main board B 4 screws and 8 connectors 3 3 TRAY MOTOR REPLACEMENT 1 Remove the rear cover 4 screws 2 Disconnect 8 connectors from the tray main board B 3 Remove the tray main board with the bracket 2 screws 4 Remove the tray motor C 6 screws and 1 connector B390R101 WMF B390R103 WMF A B C ...

Page 450: ...LUTCH REPLACEMENT 1 Remove the rear cover A 4 screws 2 Remove the right cover B 2 screws 3 Remove the snap ring C 4 Remove the bushing D 5 Remove the stopper bracket E 2 screws 6 Replace the relay clutch F 1 connector B390R102 WMF B390R101 WMF B A C D E F ...

Page 451: ... 5 UPPER PAPER FEED CLUTCH REPLACEMENT 1 Remove the rear cover A 4 screws 2 Remove the bracket B 2 screws 3 Remove the snap ring C 4 Remove the bushing D 5 Remove the stopper bracket E 2 screws 6 Replace the upper paper feed clutch F 1 connector B390R101 WMF B390R102 WMF A C D E F B ...

Page 452: ...FEED CLUTCH REPLACEMENT A860 B390 8 18 SM 3 6 LOWER PAPER FEED CLUTCH REPLACEMENT 1 Remove the rear cover A 4 screws 2 Remove the snap ring B 3 Replace the lower paper feed clutch C B390R102 WMF B390R101 WMF B C A ...

Page 453: ...FT MOTOR REPLACEMENT 1 Pull out the paper tray 2 Remove the rear cover A 4 screws and the bracket B 2 screws 3 Disconnect the 2P connector C 4 Remove the spring D 5 Remove the lift motor unit E 3 screws 6 Remove the lift motor F 2 screws B390R101 WMF B390R104 WMF A C D E F B ...

Page 454: ...NOTE After replacing the sensor pull the sensor cable towards the right side of the frame C so that it does not touch the paper in the tray 3 9 VERTICAL TRANSPORT SENSOR REPLACEMENT 1 Open the right door A 2 Remove the right guide plate B 2 screws 3 Remove the vertical transport sensor bracket C 1 screw and 1 connector 4 Replace the vertical transport sensor D B390R106 WMF B390R105 WMF A B C D A C...

Page 455: ...90 PAPER SIZE SWITCH REPLACEMENT SM 8 21 A860 B390 3 10 PAPER SIZE SWITCH REPLACEMENT 1 Remove the upper and lower paper trays 2 Remove the inner cover A 2 screws 3 Replace the paper size switch B 1 connector B390R108 WMF B A ...

Page 456: ......

Page 457: ...LCT A862 B391 ...

Page 458: ......

Page 459: ...e A4 sideways LT sideways Paper Weight 60 g m2 105 g m2 16 lb 28 lb Tray Capacity 2 000 sheets 80 g m2 20lb Remaining Paper Detection 5 steps 100 75 50 25 Near end Power Source 24 Vdc 5 Vdc from copier printer Power Consumption 26 W Max 14 W Ave Weight 25 kg 55 lbs Size W x D x H 550 mm x 520 mm x 271 mm ...

Page 460: ...L COMPONENT LAYOUT 1 Pick up Roller 2 Upper Limit Sensor 3 Paper Feed Roller 4 Relay Sensor 5 Relay Roller 6 Reverse Roller 7 Paper Height Sensors 1 2 3 8 Lower Limit Sensor 9 Left Paper End Sensor 10 Paper Height Sensors 4 5 B391D101 WMF 2 1 4 3 5 6 7 8 9 10 ...

Page 461: ... Right Tray Paper End Sensor 9 Upper Limit Sensor 10 Relay Sensor 11 Side Fence Open Closed Sensors 12 Paper Height Sensors 1 2 3 13 Lower Limit Sensor 14 Side Fence Solenoid 15 Rear Fence Return Sensor 16 Rear Fence Motor 17 Rear Fence Home Position Sensor 18 Left Tray Paper End Sensor 19 Paper Height Sensors 4 5 20 Right Cover Switch B391D102 WMF B391D103 WMF 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 462: ...ower Limit Detects when the tray is completely lowered to stop the LCT motor 13 S5 Paper Height 1 2 3 Detects the amount of paper remaining in the right side of the tray 12 S6 Paper Height 4 5 Detects the amount of paper remaining in the left side of the tray 19 S7 Rear Fence Home Position Detects when the rear fence is at H P 17 S8 Tray Switch Detects whether the tray is correctly set 2 S9 Side F...

Page 463: ...APER FEED This products uses an FRR type paper feed mechanism The paper feed unit consists of the pickup roller A paper feed roller B reverse roller C and grip and transport rollers There is a torque limiter in the back of the reverse roller ferrite powder type B391D104 WMF A B C ...

Page 464: ...automatically When the paper tray A is not inside the machine the reverse roller B is away from the paper feed roller C and the pick up roller D stays in the upper position When the paper tray is set into the machine it pushes the release lever E This causes the pick up roller D to go down into contact with the top sheet of paper and the reverse roller B to move up and contact the paper feed rolle...

Page 465: ...he upper limit sensor the sensor turns off and the lift motor stops When paper in the tray is used up the pick up roller is gradually lowered and the actuator leaves the upper limit sensor turning the sensor on When this happens the lift motor begins turning again The tray will then be lifted until the actuator enters the upper limit sensor turning the sensor off again When the tray is removed fro...

Page 466: ...agram on the previous page When there is no paper in both trays paper end is detected The machine determines the amount of remaining paper based on the sensor outputs as shown in the following table Paper end sensor 1 Low no paper High paper present Other sensors Low paper present High no paper Amount of paper 100 75 50 Paper Height Sensor 1 Paper Height Sensor 2 Paper Height Sensor 3 Paper End Se...

Page 467: ...nsor D detects when the side fence is closed When it is not closed the user is prompted at the operation panel to free the mechanism 1 6 LEFT TRAY REAR FENCE If the right tray paper end sensor detects that there is no paper in the tray while the left tray sensor detects that there is still paper in the left tray the right side fence C opens and the rear fence motor H turns on The rear fence of the...

Page 468: ...aper pushes up the paper end feeler B and causes the actuator to come between the LED and photo diode of the sensor When paper runs out the feeler drops and the actuator leaves the photointerruptor and the machine detects that there is no paper in the tray When the tray is being pulled out the lever E lifts the pick up roller and this also lifts up the feeler B391D106 WMF B391D111 WMF A B C D E ...

Page 469: ...e tray on the guide rail and carefully push the tray in making sure to keep the tray level 3 2 REAR FENCE HP SENSOR 1 Pull out the large capacity tray 2 Remove the left tray rear side fence A 2 screws 3 Remove the rear fence bracket B 1 screw 4 Remove the connector of the rear fence HP sensor 5 Replace the rear fence HP sensor C 1 screw NOTE When securing the sensor in place be sure to fasten the ...

Page 470: ...splay can then be changed with an SP mode NOTE When securing the right tray side fence fasten the screw after setting the paper in the right tray and adjusting the fence to the width of the paper 3 4 LEFT TRAY PAPER END SENSOR 1 Pull out the large capacity tray 2 Remove the left tray side fence A 2 screws 3 Remove the rear fence bracket B 1 screws 4 Replace the left tray paper end sensor C 1 conne...

Page 471: ...91 TRAY LIFT MOTOR SM 9 13 A862 B391 3 5 TRAY LIFT MOTOR 1 Remove the brackets 1 screw for each 2 Remove the rear cover A 2 screws 3 Remove the tray lift motor B 3 screws 1 connector B391R105 WMF B391R106 WMF A B ...

Page 472: ...TRAY MOTOR A862 B391 9 14 SM 3 6 TRAY MOTOR 1 Remove the rear cover 2 Remove bracket 1 A 2 screws 3 Remove bracket 2 B 2 screws 4 Remove the tray motor C 6 screws 1 connector B391R107 WMF A C B ...

Page 473: ...AY CLUTCH 1 Remove the rear cover 2 Remove bracket 1 A 2 screws 3 Remove bracket 2 B 2 screws 4 Remove all bushings 5 Remove the paper feed clutch C and relay clutch D 6 Replace the required clutch NOTE Make sure to properly secure both clutches before completing installation B391R108 WMF A D B C ...

Page 474: ...clutch and relay clutch see Paper Feed Clutch and Relay Clutch Replacement 2 Remove pulleys A A B B and C C 3 Remove the paper feed harness from the main board 4 Open the vertical transport guide plate D 5 Remove the paper feed unit E 2 screws B391R109 WMF B391R110 WMF A B C E D ...

Page 475: ...RAY PAPER END AND RELAY SENSORS 1 Remove the paper feed unit see Paper Feed Unit Replacement 2 Replace the required sensor Upper limit A Relay B Right tray paper end C NOTE When replacing the upper limit A and paper end sensor C please be sure to do so while pushing the release lever D B391R111 WMF A B C D ...

Page 476: ... C 1 screw This is in order to free the end fence D 5 Move the end fence to the right toward the center 6 Remove the end fence 1 screw 7 Remove the end fence bracket E 2 screws 8 Remove the bracket F 1 screw 9 Remove the bracket G of the rear fence motor assembly 2 screws 10 Remove the rear fence motor assembly 2 screws 11 Replace the motor H 1 connector B391R113 WMF B391R112 WMF B391R114 WMF B A ...

Page 477: ...Paper Tray Unit Replacement 2 Remove the snap ring 1 each for the paper feed and reverse rollers 3 Remove the pick up roller A 4 Replace each roller B C NOTE Install the paper feed rollers the correct way round as shown in the illustration If the rollers are installed incorrectly this will cause the one way clutch to lock B391R115 WMF A B C ...

Page 478: ......

Page 479: ...AUTO REVERSE DOCUMENT FEEDER B386 ...

Page 480: ......

Page 481: ...m Min width 105 mm Max length 1260 mm Min length 128 mm Original Weight Single sided mode 52 128 g m2 14 34 lb Double sided mode 52 105 g m2 14 28 lb Table Capacity 30 sheets 70 kg Original Standard Position Center Separation FRR Original Transport Roller transport Original Feed Order From the top original Reproduction Range 25 to 200 Sub scan direction only Power Source 24 5 Vdc from the copier P...

Page 482: ...Edge Sensor 6 Original Width Sensor Board 7 Original Length Sensor 1 8 Original Length Sensor 2 9 Original Table 10 Reverse Table 11 Reverse Roller 12 Junction Gate 13 Exit Roller 14 Original Exit Sensor 15 Stamp 16 2nd Transport Roller 17 Original Exposure Guide 18 Registration Sensor 19 1st Transport Roller B386D201 WMF 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 18 19 17 16 ...

Page 483: ... 4 Original Length Sensor 1 5 DF Pick up Solenoid 6 Original Length Sensor 2 7 Junction Gate Solenoid 8 DF Drive PCB 9 DF Position Sensor 10 DF Feed Motor 11 DF Transport Motor 12 Original Exit Sensor 13 Stamp Solenoid 14 Original Trailing Edge Sensor 15 Original Set Sensor 16 Original Reverse Sensor 17 Registration Sensor B386D202 WMF 1 2 3 4 5 6 7 8 9 10 12 11 13 15 16 14 17 ...

Page 484: ...Exit Detects the leading edge of the original to turn on the junction gate solenoid and checks for original misfeeds Detects the trailing edge of the original to turn off the transport and feed motor and junction gate solenoid In single sided mode used to detect original misfeeds 12 S9 Original Trailing Edge Detects the trailing edge of the last original to stop copy paper feed and to turn off the...

Page 485: ... 5 B386 1 5 DRIVE LAYOUT 1 Separation Roller 2 Original Feed Belt 3 Pick up Roller 4 DF Feed Clutch 5 DF Transport Motor 6 DF Feed Motor 7 Reverse Table Roller 8 2nd Transport Roller 9 Exit Roller 10 1st Transport Roller B386D203 WMF 5 4 3 2 1 6 7 8 9 10 ...

Page 486: ... original length sensors 1 B and 2 C Based on the combined output of the length sensors and the width sensor board the machine can detect the size of the original This integrated detection mechanism is detailed in the table on the next page Note that the width sensor s terminal plate is attached to the original guide so the widths of the originals must all be the same B386D503 WMF A B C ...

Page 487: ... ON 10 x 8 Lengthwise L H ON ON 5 5 x 8 5 Lengthwise HLT H H ON 5 5 x 8 5 Sideways HLT H L ON Key No Yes ON Paper present NA North America EU Europe NOTE 1 P1 P4 represent the four positions on the width sensor board ON indicates the presence of the terminal plate in a given position Original Width 1 and Original Width 2 are the outputs from the sensor board to the DF main board The state of these...

Page 488: ...8 SM A3 A4S B4 B5S A4L A5S B5L A5L P1 P2 P3 P4 Original Width 1 Original Width 2 Original Side Guide Position Original Width Sensor Board GND Pattern The signal is L when the terminal plate is connected to the GND pattern B386D501 WMF ...

Page 489: ...opy modes listed below cannot be determined the image cannot be correctly scaled reduced or enlarged or processed until the original s length has been accurately detected The length must be determined before the image is scanned Auto Reduce Enlarge Centering Erase Center Border Booklet Image Repeat The originals follow this path 1 Length detection Scanning glass Inverter table 2 Inverter table Sca...

Page 490: ...activated and the lift plate C lifts the original up until it comes in contact with the pick up roller B The pick up roller then feeds the top sheet of paper After being fed from the pick up roller the topmost sheet is separated from the stack by the separation roller and sent to the first transport roller The mechanism is an FRR system consisting of the original feed belt F and separation roller ...

Page 491: ... A at maximum speed When the registration sensor B detects the leading edge the motor stops for a short while Then the feed and transport motors turn on again and feed the original through scanning area at a lower speed the scanning area contains the original exposure guide D and DF exposure glass C After scanning the original is fed out by the second transport roller E and exit roller F B386D506 ...

Page 492: ...original exit sensor C detects the leading edge of the original the junction gate solenoid is activated and the junction gate D opens The original is then transported towards the reverse table H Soon after the trailing edge of the original passes the exit sensor C the junction gate solenoid switches off and the junction gate D is closed When the original has been fed onto the reverse table the DF ...

Page 493: ...the correct order 1 4 3 ORIGINAL TRAILING EDGE SENSOR During one to one copying copy paper is fed to the registration roller in advance while the original is still being scanned to increase the copy speed The trailing edge sensor monitors the stack of originals in the feeder and detects when the trailing edge of the last page has been fed in The main CPU then stops the copier from feeding an unwan...

Page 494: ...mp position the DF feed motor stops At 300 milliseconds after stopping the DF feed motor the stamp solenoid turns on if the page was sent successfully immediate transmission or stored successfully memory transmission After stamping the DF feed motor starts again to feed out the document and its speed is about 1 3 times the normal speed The stamping position on the original can be changed by adjust...

Page 495: ... Exit Completion Feed Completion Original Not Set Next Original Check Stamp Stop Position Original Size Original Stop Stamp Stop Position Exit Completion Feed motor turns if sub scan is 238mm or more Feed motor turns if sub scan is 238mm or more READ OFF MAX READ OFF MAX ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ENABLE DISABLE 1000ms FGATE Registration Sensor Trailing Edge Sen...

Page 496: ...l length JAM 3 If the original exit sensor does not turn on within 92 mm x 1 5 since the feed motor started 1 5 times the distance between registration sensor and exit sensor JAM 4 If the original exit sensor does not turn off within original length 120 mm since the transport motor started after the exit sensor turns on JAM 5 Duplex mode only If the original reverse sensor does not turn on within ...

Page 497: ...ch may then take action based on this information The DF mainframe connection is checked automatically just after power is supplied to the mainframe Main Frame Interface ADF Control CPU Driver Driver DF Feed Motor DF Transport Motor DF Feed Clutch Junction Gate Solenoid DF Pick up Solenoid Stamp Solenoid Registration Sensor Original Set Sensor DF Position Sensor Feed Cover Open Sensor Original Wid...

Page 498: ...un with one sided original 32 6 0 1 0 1 DF pick up solenoid operates 0 1 1 0 Motors rotate 0 1 1 1 No function 1 0 0 0 Free run with one sided original 100 1 0 0 1 Junction gate solenoid operates 1 0 1 0 Free run without two sided original 100 1 0 1 1 No function 1 1 0 0 Free run without one sided original 100 1 1 0 1 Stamp solenoid operates 1 1 1 0 Free run with two sided original 32 6 1 1 1 1 Fr...

Page 499: ...ER SM 10 19 B386 4 REPLACEMENT AND ADJUSTMENT 4 1 DF EXIT TABLE AND COVER 1 Open the DF feed cover 2 Remove the front cover A 3 screws Remove the rear cover B 3 screws 3 Open the reverse table C Remove the original exit table D 3 screws B386R506 WMF C A D B ...

Page 500: ...L FEED UNIT B386 10 20 SM 4 2 ORIGINAL FEED UNIT 1 Open the left cover 2 Detach the paper feed unit by sliding it toward the front of the machine spring loaded side and then lifting the far side B386R500 WMF A ...

Page 501: ...Auto Reverse Document Feeder B386 LEFT COVER SM 10 21 B386 4 3 LEFT COVER 1 Remove the front and rear covers 2 Remove the left cover A 3 Remove the lower left stay unit B 2 screws B386R507 WMF A B ...

Page 502: ...PICK UP ROLLER B386 10 22 SM 4 4 PICK UP ROLLER 1 Remove the original feed unit 2 Replace the pick up roller A 1 snap ring B386R501 WMF A ...

Page 503: ...rse Document Feeder B386 FEED BELT SM 10 23 B386 4 5 FEED BELT 1 Remove the original feed unit 2 Open the paper feed guide A 3 Remove the belt holders B 4 Replace the feed belt C B386R204 WMF B386R205 WMF A C B ...

Page 504: ...SEPARATION ROLLER B386 10 24 SM 4 6 SEPARATION ROLLER 1 Lift the original feed guide A 2 Remove the separation roller cover B 3 Replace the separation roller C B386R502 WMF A B C ...

Page 505: ...RSE SENSOR SM 10 25 B386 4 7 ORIGINAL SET ORIGINAL REVERSE SENSOR 1 Open the left cover 2 While pushing the left and right pawls A open the original feed guide plate B 3 Remove the original set sensor C 4 Remove the original reverse sensor D B386R201 WMF B D A C ...

Page 506: ...ws 3 Replace the width sensor board B length sensor 1 C and 2 D and trailing edge sensor E NOTE To ensure proper detection of paper size after wiping off the sensor board and terminal plate with a dry cloth or cloth with alcohol apply silicone grease KS 660 to the terminal plate F B386R504 WMF B386R503 WMF B386R505 WMF B C D E F A ...

Page 507: ...ement DF Feed Clutch 1 Replace the DF feed clutch A 1 E ring 1 connector Pick up Solenoid 1 Replace the pick up solenoid B 3 screws 1 snap ring 1 connector Transport Motor 1 Remove the bracket C 2 screws 2 Replace the transport motor E 2 screws 1 connector DF Feed Motor 1 Remove the bracket C 2 screws 2 Replace the DF feed motor D 2 screws 1 connector B386R202 WMF A B C D E ...

Page 508: ...REGISTRATION SENSOR B386 10 28 SM 4 10 REGISTRATION SENSOR 1 Remove the front and rear covers 2 Remove the transport guide plate A 3 Replace the registration sensor B B386R508 WMF A B ...

Page 509: ...1 connector Also remove the upper cover the exit tray 2 Open the exit guide plate A Next detach the unit by inserting a screwdriver or other tool into one of the small openings B on either side of the guide plate holder and pushing firmly 3 Remove the stamp solenoid C 1 screw 4 Remove the original exit sensor D 1 connector B386R509 WMF B386R203 WMF A B C D ...

Page 510: ......

Page 511: ...INTERCHANGE UNIT B300 B416 ...

Page 512: ......

Page 513: ...ACHINE INFORMATION 1 1 SPECIFICATIONS Paper Size Standard sizes A6 lengthwise to A3 HLT to DLT Non standard sizes Width 100 to 305 mm Length 148 to 432 mm Paper Weight 52 g m2 135 g m2 16 lb 36 lb Power Consumption 15 W Dimensions W x D x H 117 x 447 x 92 mm Weight 1 6 kg ...

Page 514: ... B416 11 2 SM 1 2 MECHANICAL COMPONENT LAYOUT 1 1 bin Tray Option 2 Exit Sensor 3 Duplex Junction Gate 4 Duplex Unit Option 5 Exit Junction Gate 6 Fusing Unit Inside the Copier 7 Exit Roller 8 Bridge Unit B416V501 WMF 1 2 3 4 5 6 7 8 ...

Page 515: ...hange Unit B300 B416 DRIVE LAYOUT SM 11 3 B300 B416 1 3 DRIVE LAYOUT 1 Exit Junction Gate Solenoid 2 Exit Sensor 3 Duplex Junction Gate Solenoid 4 Exit Roller 5 Drive Gear B416V503 WMF B416V504 WMF 2 1 3 4 5 ...

Page 516: ...t Tray or Bridge Unit for the Upper Tray on top of the Bridge Unit or the Finisher The exit junction gate solenoid stays off and the paper is directed to the copier exit unit E To the 1 bin Tray The exit junction gate solenoid turns on and the duplex junction gate solenoid stays off The paper is directed to the 1 bin tray F To the Duplex Unit The exit junction gate solenoid and the duplex junction...

Page 517: ...T SENSOR REPLACEMENT SM 11 5 B300 B416 3 REPLACEMENT AND ADJUSTMENT 3 1 EXIT SENSOR REPLACEMENT 1 Remove the interchange unit 2 Remove the upper cover A of the interchange unit 3 Remove the exit sensor B 1 connector B416R501 WMF A B ...

Page 518: ......

Page 519: ...1 BIN TRAY UNIT A898 B413 ...

Page 520: ......

Page 521: ... Standard Size A5 Lengthwise to A3 HLT Lengthwise to DLT Non standard Size Paper Width 90 297 mm Paper Length 148 432 mm Paper Weight 60 105 g m 16 28 lbs Tray Capacity 125 sheets 80 g m 20 lbs Power Source 5 VDC 24 VDC from the copier Power Consumption 17 W Weight 1 1 kg Size W x D x H 530 mm x 410 mm x 120 mm ...

Page 522: ...MPONENT LAYOUT A898 B413 12 2 SM 1 2 MECHANICAL COMPONENT LAYOUT 1 Exit Rollers 2 Junction Gate Gear 3 Drive Gear 4 Paper Tray 5 Paper Sensor 6 Junction Gate Interchange Unit B413V500 WMF B413V501 WMF 1 2 3 1 6 5 4 ...

Page 523: ...er Sensor 2 1 bin Sorter Exit Tray LED located in the copier 1 4 ELECTRICAL COMPONENT DESCRIPTION Symbol Name Function Index No Sensors S1 Paper Detects when there is paper on the tray 1 LEDs LED1 1 Bin Exit Tray Indicates when there is paper in the tray This sensor is located in the copier 2 B413V502 WMF 1 2 ...

Page 524: ...switch the junction gate to direct the paper to the tray C The junction gate solenoid turns off at the appropriate time after the paper is directed to the tray The main motor in the copier stops after the final sheet passes through the paper sensor E The paper sensor E turns on when there is paper in the tray and the paper indicator F turns on The tray can be opened for easier jam removal by swing...

Page 525: ... A898 B413 PAPER SENSOR REMOVAL SM 12 5 A898 B413 3 REPLACEMENT AND ADJUSTMENT 3 1 PAPER SENSOR REMOVAL 1 Remove the 1 bin tray 2 Remove the 1 bin sorter unit A 3 Remove the paper sensor B 1 connector B413R101 WMF A B ...

Page 526: ......

Page 527: ...SHIFT TRAY UNIT B313 B459 ...

Page 528: ......

Page 529: ...thwise to A3 HLT lengthwise to DLT Non standard Size Paper Width 90 297 mm Paper Length 148 432 mm Paper Weight 60 105 g m 16 28 lbs Tray Capacity 125 sheets 80 g m 20 lbs B4 or larger 250 sheets 80 g m 20 lbs A4 or smaller Power Source 5 VDC 24 VDC from the copier Power Consumption 17 W Weight 1 1 kg Size W x D x H 530 mm x 410 mm x 120 mm ...

Page 530: ...COMPONENT LAYOUT B313 B459 13 2 SM 1 2 COMPONENT LAYOUT 1 Half Turn Sensor 2 Tray Cover 3 Slip Disc 4 Tray Motor 5 Driver PCB B459D101 WMF B459D102 WMF 1 2 3 4 1 4 5 ...

Page 531: ...AILED SECTION DESCRIPTIONS 2 1 BASIC OPERATION The shift tray allows copies to be sorted into separate piles on one tray From the left right movement of the tray cover A the piles of copies are offset into two positions slightly overlapping one another B459D500 WMF A ...

Page 532: ...the rotational center of the disc However there is an off centered white square attached to the top surface of the disc When the tray cover is attached to the unit this square fits into a groove D approximately equal to its width that runs lengthwise along the underside of the tray When the motor is running the disc rotation causes the off centered white square to change position Since the square ...

Page 533: ...e edge of the disc opposite the tray motor The sensor is positioned so that the rim of the disc passes between the LED and photo diode when the disc turns While the motor B is rotating the disc and moving the tray cover the disc rim is not between the diode and LED After the disc has turned its maximum 180 the rim passes between these two parts and blocks the signal to the LED stopping the motor T...

Page 534: ... 1 2 TRAY COVER ATTACHMENT NOTE The right side of the tray cover should be attached first 1 Fit the pawls C just below the cover fin around the thin bar D on the shift tray 2 Align the square E so that it fits into the groove in the underside of the tray cover and does not interfere with the attachment of the cover 3 Complete the attachment by inserting the left side pawls B into place B459R101 WM...

Page 535: ... 7 B313 B459 3 2 TRAY MOTOR AND HALF TURN SENSOR REPLACEMENT 3 2 1 REPLACING THE TRAY MOTOR 1 Remove the slip disc A 2 Remove the tray motor B from the motor holder 1 connector 3 2 2 REPLACING THE HALF TURN SENSOR 1 Remove the half turn sensor C 1 connector B459R102 WMF A B C ...

Page 536: ......

Page 537: ...BY PASS A899 B415 ...

Page 538: ......

Page 539: ...ngthwise to A3 HLT lengthwise to DLT Non standard sizes Width 90 to 305 mm Length 148 to 432 mm Paper Weight 52 g m2 157 g m2 16 lb 42 lb Tray Capacity 50 sheets 80 g m2 20 lb Paper Feed System Friction Pad Paper Feed 1 2 MECHANICAL COMPONENT LAYOUT 1 Paper Feed Roller 2 Paper End Sensor 3 Paper Size Sensor Board B415V500 WMF 1 2 3 ...

Page 540: ...er Size Sensor Board 1 4 ELECTRICAL COMPONENT DESCRIPTION Symbol Name Function Index No Sensors S1 Paper End Informs the copier printer when the by pass tray runs out of paper 1 S2 Paper Size Sensor Board Detects the paper width 3 Magnetic Clutches MC1 Paper Feed Starts paper feed from the by pass tray 2 B415V501 WMF 1 2 3 ...

Page 541: ...anism The transport roller gear in the main copier printer drives the gear on the paper feed clutch B through a series of gears When paper is placed in the tray the paper end sensor C switches off When the Start button is pressed the paper feed clutch B is activated and the paper feed roller A feeds the paper one sheet at a time B415D503 WMF A B C ...

Page 542: ...e pattern for each paper width is unique Therefore the copier printer determines which paper has been placed in the by pass tray by the signal output from the board However the copier will not determine the paper length from the by pass tray hardware refer to Original Size Detection in the manual for the base copier for details on how paper length is determined B415D504 WMF A B ...

Page 543: ...EPLACEMENT AND ADJUSTMENT 3 1 PAPER FEED ROLLER FRICTION PAD PAPER END SENSOR 1 Remove the upper cover A 2 screws 2 Remove the paper end sensor bracket B 1 screw 3 Remove the paper feed roller C snap fit 4 If removing the friction pad D do so at this time B415R501 WMF B415R505 WMF A B C D ...

Page 544: ... 3 Remove the lever D 1 snap ring 1 pin 4 While pushing the release lever E remove the paper tray F 5 Remove the by pass width sensor G NOTE When installing the by pass width sensor G move the side fence inward all the way so that the seal on the side face gear faces the surface with the seal H on the by pass width sensor B415R502 WMF B415R503 WMF B A C G H F E D ...

Page 545: ...3 PAPER FEED CLUTCH 1 Remove the rear cover A 2 screws 2 Remove the spring 3 Remove the drive gear and drive gear bracket B 1 E ring 1 spring 4 Remove the paper feed clutch bracket C 2 screws 5 Remove the paper feed clutch D 1 connector B415R504 WMF A D B C ...

Page 546: ......

Page 547: ...DUPLEX A896 B414 ...

Page 548: ......

Page 549: ...IFICATIONS Paper Size Standard sizes A5 lengthwise to A3 HLT to DLT Non standard sizes Width 140 to 297 mm Length 182 to 432 mm Paper Weight 64 g m2 105 g m2 20 lb 28 lb Tray Capacity 1 sheet Power Consumption 40 W Power Source DC 24 V 5 V Dimensions W x D x H 90 x 495 x 452 mm Weight 6 kg ...

Page 550: ...AYOUT A896 B414 15 2 SM 1 2 MECHANICAL COMPONENT LAYOUT 1 Inverter Gate 2 Entrance Sensor 3 Inverter Roller 4 Upper Transport Roller 5 Middle Transport Roller 6 Lower Transport Roller 7 Exit Sensor B414V500 WMF 1 2 3 4 7 5 6 ...

Page 551: ...AL COMPONENT LAYOUT SM 15 3 A896 B414 1 3 ELECTRICAL COMPONENT LAYOUT 1 Entrance Sensor 2 Inverter Gate Solenoid 3 Inverter Motor 4 Main Board 5 Transport Motor 6 Exit Sensor 7 Duplex Unit Open Switch B414V501 WMF 1 3 5 4 6 7 2 ...

Page 552: ...ollers 5 Sensors S1 Entrance Detects the trailing edge of the copy paper to turn on the inverter gate solenoid and turn on the inverter motor in reverse Checks for misfeeds 1 S2 Exit Checks for misfeeds 6 Switches SW1 Duplex Unit Open Detects whether the duplex unit is opened or not 7 Solenoids SOL1 Inverter Gate Controls the inverter gate 2 PCBs PCB1 Main Controls the duplex unit and communicates...

Page 553: ...896 B414 DRIVE LAYOUT SM 15 5 A896 B414 1 5 DRIVE LAYOUT 1 Inverter Roller 2 Inverter Motor 3 Upper Transport Roller 4 Transport Motor 5 Lower Transport Roller 6 Middle Transport Roller B414V502 WMF 1 2 3 4 5 6 ...

Page 554: ...as follows Longer than A4 sideways LT sideways The duplex unit can store only one sheet of copy paper Example 8 pages The number A in the illustration shows the order of pages The number B in the illustration shows the order of sheets of copy paper if shaded this indicates the second side 5 3 1 2 4 6 8 7 1 1 4 2 2 3 3 4 B414D519 WMF B414D518 WMF ...

Page 555: ...lex unit can store two sheets of copy paper Example 8 pages The number A in the illustration shows the order of pages The number B in the illustration shows the order of sheets of copy paper if shaded this indicates the second side 4 1 5 3 2 6 8 7 1 4 2 3 3 4 1 2 B414D520 WMF B414D517 WMF ...

Page 556: ...ver guide used in the previous model has become obsolete and has been eliminated from the design Inversion and Exit Shortly after the trailing edge of the paper passes the entrance sensor G the inverter gate solenoid A switches on and the inverter gate B switches over to direct the paper to the exit path E The inverter roller D then changes its rotation direction and the paper goes to the exit tra...

Page 557: ...Duplex A896 B414 COVER REMOVAL SM 15 9 A896 B414 3 REPLACEMENT AND ADJUSTMENT 3 1 COVER REMOVAL 1 Remove the duplex unit cover A 4 screws B414R501 WMF A ...

Page 558: ...EPLACEMENT A896 B414 15 10 SM 3 2 ENTRANCE SENSOR REPLACEMENT 1 Remove the duplex unit cover Refer to section 3 1 2 Remove the sensor holder A 1 screw 3 Replace the entrance sensor B 1 connector 1 screw B414R502 WMF A B ...

Page 559: ...ex A896 B414 EXIT SENSOR REPLACEMENT SM 15 11 A896 B414 3 3 EXIT SENSOR REPLACEMENT 1 Open the duplex unit A 2 Remove the sensor bracket B 1 screw 3 Replace the exit sensor C 1 connector B414R503 WMF C B A ...

Page 560: ......

Page 561: ...BRIDGE UNIT A897 B417 ...

Page 562: ......

Page 563: ...1 1 SPECIFICATIONS Paper Size Standard sizes A6 lengthwise to A3 HLT to DLT Non standard sizes Width 100 to 305 mm Length 148 to 432 mm Paper Weight 52 g m2 135 g m2 16 lb 42 lb Power Source DC24 V 5 V from the copier printer Dimensions W x D x H 413 x 435 x 126 mm Weight 3 0 kg 6 6 lbs ...

Page 564: ...2 MECHANICAL COMPONENT LAYOUT 1 Upper Exit Roller 2 Tray Exit Sensor 3 Junction Gate 4 Cooling Fan 5 1st Transport Roller 6 2nd Transport Roller 7 3rd Transport Roller 8 Left Exit Roller 9 Relay Sensor 10 Paper Tray B417V500 WMF 1 2 3 4 5 6 7 8 10 9 ...

Page 565: ...SM 16 3 A897 B417 1 3 ELECTRICAL COMPONENT LAYOUT 1 Left Guide Switch 2 Right Guide Switch 3 Junction Gate Solenoid 4 Tray Exit Sensor 5 Cooling Fan Motor 6 Relay Sensor 7 Bridge Unit Drive Motor 8 Bridge Unit Control Board B417V501 WMF 1 2 4 3 5 6 7 8 ...

Page 566: ...ge unit 7 Sensors S1 Tray Exit Checks for misfeeds 4 S2 Relay Checks for misfeeds 6 Switches SW2 Right Guide Detects when the right guide is opened 2 SW3 Left Guide Detects when the left guide is opened 1 Solenoids SOL1 Junction Gate Moves the junction gate to direct the paper to the upper tray on top of the bridge unit or to the finisher 3 PCBs PCB1 Bridge Unit Control Board Controls the bridge u...

Page 567: ...897 B417 DRIVE LAYOUT SM 16 5 A897 B417 1 5 DRIVE LAYOUT 1 Left Exit Roller 2 2nd Transport Roller 3 1st Transport Roller 4 Upper Exit Roller 5 3rd Transport Roller 6 Bridge Unit Drive Motor B417V502 WMF 4 5 6 1 3 2 ...

Page 568: ... bridge unit or to the finisher depending on which has been selected If the junction gate solenoid A has been activated the junction gate B points downward and directs the paper to the upper tray D dotted line path in illustration When the solenoid is off the junction gate points upward and the paper is fed out to the finisher C by the transport and exit rollers solid line B417D104 WMF A B C D ...

Page 569: ...taking apart the bridge unit first take the unit out of the copier 3 1 BRIDGE UNIT DRIVE MOTOR REPLACEMENT 1 Remove the bridge unit from the copier See the Installation Procedure in the base copier manual 2 Remove the rear cover C 2 screws 3 Remove the bridge unit drive motor D 2 screws 1 connector B417R103 WMF D C ...

Page 570: ...over 2 screws See Bridge Unit Drive Motor Replacement 3 Remove the paper tray A 4 Remove the exit guide B 2 screws 5 Remove the tray exit sensor C 1 connector 3 3 RELAY SENSOR REPLACEMENT 1 Remove the bridge unit from the copier See the Installation Procedure in the base copier manual 2 Stand the bridge unit up as shown in the illustration and remove the sensor D B417R104 WMF B417R102 WMF A C B D ...

Page 571: ...1 000 SHEET FINISHER B408 ...

Page 572: ......

Page 573: ...1 000 Sheet Finisher B408 MAIN PCB SM 17 1 B408 1 REPLACEMENT AND ADJUSTMENT 1 1 MAIN PCB 1 Rear cover A x 2 2 Main PCB B x 4 All B408R109 WMF B408R110 WMF A B ...

Page 574: ...exit guide plate B 3 Upper side cover C x 2 4 Front cover support plate D x 1 5 Front cover E 6 Front inner cover F x 2 7 Harness G 8 Unhook the spring H 9 Turn the stapler unit I and take it out 10 Bracket J x 2 B408R102 WMF B408R113 WMF B408R114 WMF A B C G H I J D E F ...

Page 575: ... cover 1 1 2 Shift motor A x 2 x 1 1 3 2 STAPLER MOTOR 1 Rear cover 1 1 2 Stapler motor B x 2 x 1 1 3 3 UPPER TRANSPORT MOTOR AND EXIT MOTOR 1 Rear cover 1 1 2 Motor assembly C x 4 x 2 3 Upper transport motor D x 4 4 Exit motor E x 4 B408R123 WMF B408R124 WMF B408R112 WMF A B C D E ...

Page 576: ...MOTORS B408 17 4 SM 1 3 4 LOWER TRANSPORT MOTOR 1 Main PCB 1 1 2 Lower transport motor A x 2 x 1 B408R111 WMF A ...

Page 577: ...RS AND SENSORS 1 4 1 PREPARATION 1 Front cover and inner cover 1 2 2 Upper side cover A x 2 3 Shift tray B x 1 4 Lower side cover C x 2 5 Loosen the 2 screws D 6 Lower the lower tray guide plate E 7 Guide plate F x 4 B408R116 WMF B408R117 WMF B408R118 WMF A B C D E F ...

Page 578: ...HT SENSOR 1 Stack height sensor assembly A x 1 2 Stack height sensor B x 1 1 4 3 STAPLER TRAY PAPER SENSOR 1 Stapler tray paper sensor C x 1 1 4 4 LOWER TRAY LIFT MOTOR 1 Lower tray lift motor D x 2 x 1 B408R121 WMF B408R120 WMF B408R119 WMF A B C D ...

Page 579: ...1 000 Sheet Finisher B408 MOTORS AND SENSORS SM 17 7 B408 1 4 5 STACK FEED OUT MOTOR 1 Stack feed out motor A x 2 x 1 B408R122 WMF A ...

Page 580: ...r turns off Tray exit sensor Off check The tray exit sensor does not turn off within the normal time after it turns on Stapler tray entrance sensor On check The stapler tray entrance sensor does not switch on within the normal time after the entrance sensor switched on Stapler tray entrance sensor Off check The staple tray entrance sensor does not turn off within the normal time after it turns on ...

Page 581: ...n the table below SW100 1 2 Description 0 0 Normal operation mode Default 1 0 Packing mode Before packing the machine do the following Set switch 1 to 1 then back to zero The lower tray moves to the lowest position Then turn off the main switch After unpacking the machine do the following After turning the main switch back on the lower tray returns to home position automatically ...

Page 582: ...Upper Tray Exit Roller 3 Entrance Roller 4 Tray Junction Gate 5 Upper Transport Roller 6 Stapler Junction Gate 7 Lower Transport Rollers 8 Stapler 9 Stack Feed out Belt 10 Positioning Roller 11 Shift Roller 12 Lower Tray 13 Lower Tray Exit Roller B408D101 WMF 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Page 583: ...Height Sensor 8 Lower Tray Exit Sensor 9 Lower Tray Upper Limit Switch 10 Shift HP Sensor 11 Shift Motor 12 Jogger Fence HP Sensor 13 Positioning Roller Solenoid 14 Stapler HP Sensor 15 Stapler Tray Entrance Sensor 16 Stapler Tray Paper Sensor 17 Stapler Hammer Motor 18 Staple Sheet Sensor 19 Stack Feed out Belt HP Sensor 20 Stapler Rotation HP Sensor 21 Staple Sensor B408D102 WMF B408D103 WMF 1 2...

Page 584: ... Lower Tray Lift Motor 24 Lower Tray Lower Limit Sensor 25 Stapler Motor 26 Jogger Fence Motor 27 Stack Feed out Motor 28 Main Board 29 Lower Transport Motor 30 Stapler Junction Gate Solenoid 31 Exit Motor 32 Upper Transport Motor B408D104 WMF 23 24 25 26 27 28 22 29 30 31 32 ...

Page 585: ...t 2 S3 Jogger Fence HP Detects when the jogger fence is at home position 12 S4 Shift HP Detects when the shift roller is at home position 10 S5 Stack Feed out Belt HP Detects when the stack feed out belt is at home position 19 S6 Stapler HP Detects when the stapler is at home position 14 S7 Exit Guide Plate HP Detects when the exit guide plate is at home position 5 S8 Stapler Tray Entrance Detects...

Page 586: ... roller 13 Switches SW1 Lower Tray Upper Limit Detects when lower tray is at its upper limit position 9 SW2 Front Door Safety Cuts the dc power when the front door is opened 6 SW3 Upper Cover Cuts the dc power when the upper cover is opened 1 PCBs PCB1 Main Controls the finisher and communicates with the copier printer 28 ...

Page 587: ...isher B408 DRIVE LAYOUT SM 17 15 B408 4 4 DRIVE LAYOUT 1 Exit Motor 2 Upper Transport Motor 3 Lower Transport Motor 4 Shift Motor 5 Exit Guide Plate Motor 6 Lower Tray Lift Motor B408D105 WMF B408D106 WMF 1 3 2 4 5 6 ...

Page 588: ...DRIVE LAYOUT B408 17 16 SM 7 Stack Feed out Motor 8 Jogger Motor 9 Stapler Motor B408D107 WMF 7 8 9 ...

Page 589: ...ray junction gate solenoid C and stapler junction gate solenoid D Upper tray mode The tray junction gate solenoid remains off The copies go up to the upper tray Sort stack mode The tray junction gate solenoid turns on and the stapler junction gate solenoid remains off The copies are sent to the lower tray directly Staple mode The tray junction gate solenoid and the stapler junction gate solenoid b...

Page 590: ...UPPER TRAY B408 17 18 SM 4 6 UPPER TRAY When the paper limit sensor A switches on during feed out for each of three consecutive sheets of paper paper overflow is detected B408D109 WMF A ...

Page 591: ...s on the lower tray lower limit sensor E and copying stops Tray Up When the copy paper on the tray is removed the stack height sensor turns off and the tray lifts up Then the tray stops when the sensor turns on again the tray pushes up the feeler Sort stack Mode Tray Down Every five sheets of paper the tray goes down until the sensor turns off again Then it goes up until the sensor is on again Sta...

Page 592: ...nsport roller the shift motor turns on driving the shift gear disk and the link D After the paper is delivered to the lower tray E the shift roller moves to the HP which is detected by the shift HP sensor F Then when the trailing edge of the next copy passes the upper transport roller the shift roller shifts again This operation is done every sheet When the trailing edge of each page in the next s...

Page 593: ...f and the positioning roller C pushes the copy against the bottom of the stack stopper D For the horizontal paper alignment the jogger front fence E and the rear fence F move to the waiting position which is 18 mm away from the side of the paper When aligning the paper vertically the jogger fence moves in 14 mm from the waiting position After the vertical position has been aligned the jogger fence...

Page 594: ...oved up to make a gap between the exit rollers This operation is done for all paper sizes but is only needed for the larger sizes The exit guide plate motor B and exit roller release cam C control the exit guide plate movement When the exit guide plate motor starts the cam turns and the exit guide plate moves up When stapling is finished the exit guide plate motor turns on again to close the exit ...

Page 595: ...e stapler unit or no staples in the staple cartridge staple end is indicated on the operation panel The stapler sensor C detects this The stapler rotation HP sensor D checks whether the staple hammer mechanism returns to home position after each stack has been stapled When excessive load is applied to the staple hammer motor the copier detects a staple jam When a staple jam has occurred the jammed...

Page 596: ... position to the stapling position If two staple position mode is selected the stapler moves to the front stapling position first then moves to the rear stapling position However for the next copy set it staples in the reverse order at the rear side first then at the front side After the job is completed the stapler moves back to its home position The stapler HP sensor B detects this B408D117 WMF ...

Page 597: ...up and feeds it to the shift roller The shift roller takes over stack feed out after the leading edge reaches this roller Just before the stapled stack passes through the lower tray exit sensor the stack feed out motor turns off until the shift rollers have completely fed the stack out to the lower tray Then the stack feed out motor turns on again until the pawl B actuates the stack feed out belt ...

Page 598: ...y 30 sheets A3 B4 DLT LG 50 sheets A4 B5 sideways LT Paper Capacity No staple mode 1 000 sheets A4 LT or smaller 80 g m2 20 lb 500 sheets A3 B4 DLT LG 80 g m2 20 lb Staple mode 80 g m2 20 lb number of sets Set Size 10 to 50 Size 2 to 9 10 to 30 31 to 50 A4 LT sideways B5 sideways 100 100 to 20 100 to 20 A4 LT Lengthwise 100 50 to 10 50 to 10 A3 B4 DLT LG 50 50 to 10 Staple positions 1 Staple 2 pos...

Page 599: ...500 SHEET FINISHER G302 B442 ...

Page 600: ......

Page 601: ... B442 1 REPLACEMENT AND ADJUSTMENT 1 1 EXTERIOR NOTE This manual uses several symbols The meanings for these symbols are as follows See or refer to screw connector clip Front cover A Front cover 1 Rear cover A Rear cover 1 B442R101 WMF B442R102 WMF A A ...

Page 602: ... NOTE 1 When re attaching the lower guide be sure that it is not in contact with the exit lower guide and that the exit lower guide moves smoothly 2 Make sure that the blue and black cables are in the correct position as engraved on the inside of the front lower guide B442R105 WMF B442R104 WMF B442R116 WMF A A B ...

Page 603: ...500 Sheet Finisher G302 B442 EXTERIOR SM 18 3 G302 B442 Right cover A Grounding plate 1 B Right cover 2 B442R103 WMF A B ...

Page 604: ...C Paddle gear 1 D Paddle gear holder E Bushing 1 F Paper exit unit holder 1 G Rear paper exit unit holder 1 H Exit unit NOTE Keep the paper exit unit stays in the upper position Rotate the paddle roller into the position shown in the illustration a Then insert the paddle gear making sure that the pawl on the gear s outer frame is resting on the clutch link b B442R106 WMF B442R107 WMF A B C D E F G...

Page 605: ...nit A Release tension bracket 1 B Reverse roller gear bracket 2 C Timing belt D Entrance lower guide NOTE When re assembling the tension bracket rotate the main motor counter clockwise to tighten the timing belt 1 4 PAPER EXIT UNIT GEAR PADDLE ROLLER SOLENOID Front cover 1 1 Exterior A Gear bracket 3 B Paper exit unit gear C Paddle roller solenoid 1 B442R108 WMF B442R109 WMF A B C A B C D ...

Page 606: ... guide paper exit unit Entrance lower guide 1 2 Entrance lower guide Paper exit unit gear and Paddle roller solenoid 1 4 Paper exit unit gear Paddle roller solenoid Stapler unit 1 5 Stapler unit A Jogger tray unit holders 2 B Jogger tray unit 1 3 NOTE Be sure to connect the black cable to the paper exit sensor and the blue one to the jogger home position sensor B442R115 WMF B442R110 WMF A B A B ...

Page 607: ...M 18 7 G302 B442 1 7 PAPER EXIT SENSOR FEELER Jogger tray unit 1 6 Jogger tray unit Jogger motor 1 9 Jogger motor A Paper exit sensor feeler 1 8 MAIN MOTOR Right cover 1 1 Exterior A Release tension bracket 1 B Main motor 2 1 B442R121 WMF B442R113 WMF A A B ...

Page 608: ...JOGGER MOTOR G302 B442 18 8 SM 1 9 JOGGER MOTOR Front lower guide 1 1 Exterior A Jogger motor 2 3 1 10 CONTROL BOARD Front lower guide 1 1 Exterior A Control board 1 12 B442R114 WMF B442R112 WMF A A ...

Page 609: ... 2 B Tray holder 1 C Links D Connector cover E Output tray motor link unit 1 F Rear cover 1 G Output tray motor 1 NOTE When re attaching the motor link unit the arrows on each of the gears need to face each other as shown in the illustration B442R117 WMF B442R118 WMF B442R119 WMF B442R120 WMF A B C D E F G ...

Page 610: ...INFORMATION 2 1 1 COMPONENT LAYOUT Mechanical component layout 1 Output tray 2 Stack height detection lever 3 Paper exit roller 4 Jogger tray 5 Reverse roller 6 Lower entrance guide 7 Upper entrance guide 8 Paper exit unit 9 Paddle roller 10 Lower exit guide B442D101 WMF 1 2 3 10 4 6 7 8 9 5 ...

Page 611: ...INFORMATION SM 18 11 G302 B442 Drive layout 1 Main motor 2 Exit roller timing belt 3 Main motor timing belt 4 Output tray motor 5 Output tray link gears 6 Paper exit unit drive gear 7 Reverse roller 8 Paper exit roller B442D103 WMF 2 3 1 6 5 4 8 7 ...

Page 612: ...OVERALL MACHINE INFORMATION G302 B442 18 12 SM 1 1 2 ELECTRICAL COMPONENT DESCRIPTIONS See the next page for the component description table B442D102 WMF 18 17 15 14 13 11 10 12 9 7 6 5 4 3 2 8 1 16 ...

Page 613: ...osition Detects the position of the jogger fence 2 S6 Top cover Detects if the top cover is open 1 S7 Tray upper limit Detects when the tray is lifted to the upper limit 11 S8 Stack near limit Detects when the tray is at its lowest limit almost full 10 Solenoids SOL1 Exit unit gear Moves the paper exit unit up and down 7 SOL2 Paddle roller Switches paddle roller rotation on and off 5 SOL3 Stack he...

Page 614: ... is lifted to the target position Off On Target position On On The stack height is more the target The output tray is lowered to the target position On Off The stack height detection lever is at home position Off Actuator not in sensor At the start of a print job the solenoid turns off The stack height detection lever comes down to detect the current stack level When a sheet of paper is being fed ...

Page 615: ...ck is higher than the target level the output tray motor moves the tray down When the stack near limit sensor D detects the actuator on gear C a stack near limit signal is transferred to the main frame The tray cannot move any lower The next time the top of the stack height is above the target level printing stops Output Tray Upward Movement If paper is removed from the stack the top of the stack ...

Page 616: ...r starts It drives the exit unit gear D through idle gear E The gear pulls paper exit unit A down using the paper exit link F The link also moves the paper exit roller H up through the exit roller drive gear G When the motor starts the solenoid switches off and a spring pushes lever C into contact with the exit unit gear D When a part of the exit unit gear without threads I faces the idle gear the...

Page 617: ...bered sets sets 2 4 6 etc of the job A short time after the entrance sensor A detects the first page of the set the paper exit unit solenoid turns on to restart the rotation of the paper exit unit gear raising the paper exit unit to the standby position It stays there until after the last page of the set The paper cannot feed out so it drops into the jogger tray B The paddle roller solenoid C turn...

Page 618: ... this time the entire set in the jogger tray is fed out at the same time as the first page of the next set However the set coming from the jogger tray has been shifted to one side If the last set is an even numbered set the paper exit unit must be pulled down to feed the final set out of the jogger tray Then the exit unit moves back up to the standby position The capacity of the jogger tray is 30 ...

Page 619: ...ntil knob C on the exit unit pushes the link lever D for the exit unit switch E This turns on the exit unit switch When this switch is on dc is supplied to the stapler unit F and the main motor is turned off The exit unit switch is activated when the exit unit is pulled part way down After stapling the set of prints the paper exit unit is pulled down again until the unit comes in contact with the ...

Page 620: ...paper is fed for a certain period Jogger tray Exit The exit sensor is de activated during paper shifting or stapling 1 2 4 ERROR DETECTION Conditions Jogger motor error Jogger home position sensor does not shut off after jogger motor starts Jogger motor home position detection error Jogger home position sensor does not turn on after paper shifting Stapler error Stapler home position sensor inside ...

Page 621: ...Capacity 20 sheets A3 B4 DLT LG 80 g m2 20 lb 30 sheets A4 B5 sideways LT 80 g m2 20 lb Stack Capacity Maximum 500 sheets A4 LT or smaller 80 g m2 20 lb 250 sheets A3 B4 DLT and LG 80 g m2 20 lb Stapling Positions 1 Staple Replenishment Cartridge 3 000 staples cartridge Power Source 24 V DC 5 V DC from the copier printer Power Consumption 48 W Weight 8 3 kg 18 4 lbs Dimensions W x D x H 350 x 490 ...

Page 622: ......

Page 623: ...FAX OPTION TYPE 2027 B576 SERVICE MANUAL ...

Page 624: ...entions in this Manual This manual uses several symbols Symbol What it means Refer to section number See Core Tech Manual for details Screw Connector E ring Clip ring Long Edge Feed LEF Short Edge Feed SEF ...

Page 625: ... an electrical storm There may be remote risk of electric shock from lightning 6 Do not use a telephone or cellular phone to report a gas leak in the vicinity of the leak CAUTION 1 Before installing the fax unit switch off the main switch and disconnect the power cord 2 The fax unit contains a lithium battery The danger of explosion exists if a battery of this type is incorrectly replaced Replace ...

Page 626: ... there is a printer option in the machine print out all data in the printer buffer 2 Turn off the main switch and disconnect the power cord and the network cable 1 Remove the small cover A 1 rivet and the rear cover B x 4 2 Attach the NCU unit C x 4 into the machine 3 Remove the shield cover D x 8 B576I503 WMF B576I502 WMF B576I101 WMF D C A B ...

Page 627: ... clamp harness D as shown Replace the rear cover and the small cover 5 Remove parts E G and J then install parts F H and I 6 Affix the FCC decal K and the serial number decal L on the rear cover as shown Then install the small cover M on the rear cover 7 Affix the super G3 decal N as shown B576I505 WMF B576I607 WMF B576I108 WMF B576I106 WMF A C B D L K M N E F G H I J ...

Page 628: ...ear of the machine 10 Plug in the machine and turn on the main power switch NOTE The copier must be connected to a properly grounded socket outlet 11 Be sure to set the clock Date and time 12 Enter service mode and program the serial number into the fax unit Fax SP 3 102 000 The serial number can be found on the serial number label attached to the machine in Step 6 B576I552 WMFWMF A ...

Page 629: ...ption do the following 3 If there is a printer option in the machine print out all data in the printer buffer 4 Turn off the main switch and disconnect the power cord and the network 1 Remove the small cover A 1 rivet and the rear cover B x 4 Then cut away the jack window C 2 Remove the NCU unit D x 4 x 2 3 Remove the NCU E from the NCU unit x 4 Connect harness F to the FCU B593I502 WMF B576I101 W...

Page 630: ...E to the NCU D then clamp harness E as shown 6 Replace the rear cover and the small cover 7 Connect the cable to the LINE2 jack then plug in the machine and turn the main switch on 8 Enter service mode and set bit 1 of communication switch 16 to 1 After that turn the main switch off and on 9 Print the system parameter list and ensure that SG3 D is listed as an option 10 Set up and program the item...

Page 631: ...party is out of paper or has a jammed printer The other party pressed Stop during communication 0 03 Incompatible modem at the other end The other terminal is incompatible 0 04 CFR or FTT not received after modem training Check the line connection Check the NCU FCU connectors Try changing the tx level and or cable equalizer settings Replace the FCU or NCU The other terminal may be faulty try sendi...

Page 632: ... may be defective try sending to another machine 0 08 The other end sent RTN or PIN after receiving a page because there were too many errors Check the line connection Check the FCU NCU connectors Replace the NCU or FCU The other end may have jammed or run out of paper or memory space Try adjusting the tx level and or cable equalizer settings The other end may have a defective modem NCU FCU try se...

Page 633: ... s of retraining Check the line connection Check the FCU NCU connectors Replace the NCU or FCU Check for line problems Try calling another fax machine Try adjusting the reconstruction time for the first line and or rx cable equalizer setting Cross reference Reconstruction time G3 Switch 0A bit 6 Rx cable equalizer G3 Switch 07 PSTN 0 21 EOL signal end of line from the other end not received within...

Page 634: ...communication Check the line connection Retry communication 0 70 The communication mode specified in CM JM was not available V 8 calling and called terminal The other terminal did not have a compatible communication mode e g the other terminal was a V 34 data modem and not a fax modem A polling tx file was not ready at the other terminal when polling rx was initiated from the calling terminal 0 74...

Page 635: ... equalizer setting If these errors happen at the receiving terminal Try adjusting the rx cable equalizer setting Try increasing the tx level Try using V 17 or a slower modem if the same error is frequent when receiving from multiple senders 0 84 The line was disconnected due to abnormal signaling in V 34 phase 4 control channel start up The signal did not stop within 10 s Turn off the machine then...

Page 636: ...l communication error If this is frequent update the ROM or replace the FCU 3 00 G4 interface board reset Replace the G4 interface board or FCU 3 10 Disconnection during ISDN G3 communication Check the other terminal and the ISDN line The other terminal may have dialed a wrong number 3 11 Disconnection during ISDN G4 communication Check the other terminal and the ISDN line 3 20 A CSA signal was re...

Page 637: ...es from memory 5 25 SAF file access error Replace the FCU or EXMEM board 6 00 G3 ECM T1 time out during reception of facsimile data 6 01 G3 ECM no V 21 signal was received 6 02 G3 ECM EOR was received Try adjusting the rx cable equalizer Replace the FCU or NCU 6 04 G3 ECM RTC not detected Check the line connection Check connections from the NCU to the FCU Check for a bad line or defective remote t...

Page 638: ... length Divide the original into more than one page Check the resolution used for scanning Lower the scan resolution if possible Add optional page memory 22 01 Memory overflow while receiving Wait for the files in the queue to be sent Delete unnecessary files from memory Transfer the substitute reception files to an another fax machine if the machine s printer is busy or out of order Add an option...

Page 639: ...fter this error occurs Replace the FCU SRAM Abnormal Message Functional problems with facsimile Data will be initialized This message may appear immediately after the fax unit is installed or when the SRAM backup RAM is detected abnormal On this message screen Initialize SRAM Set the SRAM backup switch to ON Expansion SRAM Abnormal Message Some data will be deleted by installing Fax Memory Board W...

Page 640: ......

Page 641: ...e platen cover or ARDF is open while the main machine is communicating with a facsimile or the network server or while the machine is accessing the hard disk or memory for reading or writing data 3 1 SERVICE PROGRAM MODE 3 1 1 SERVICE PROGRAM MODE OPERATION The service program SP mode is used to check electrical data change modes and adjust values Entering and Exiting SP mode 1 Press the Clear Mod...

Page 642: ...0F Change the bit switches for printer settings for the fax option Section 3 2 Bit Switches Communication Switch 104 001 032 00 1F Change the bit switches for communication settings for the fax option Section 3 2 Bit Switches G3 1 Switch 105 001 016 00 0F Change the bit switches for the protocol settings of the standard G3 board Section 3 2 Bit Switches G3 2 Switch 106 001 016 00 0F Change the bit...

Page 643: ...eters SP3 XXX Machine Settings 3 Mode No Function Service Station 001 Fax Number Enter the fax number of the service station 101 002 Select Line Select the line type Serial Number 102 000 Enter the fax unit s serial number PSTN 1 Port Settings 001 Select Line Select the line type setting for the G3 1 line If the machine is installed on a PABX line select PABX PABX GND or PABX FLASH 002 PSTN Access...

Page 644: ...ine select PABX PABX GND or PABX FLASH 002 PSTN Access Number Enter the PSTN access number for the G3 3 line 003 Memory Lock Disabled If the customer does not want to receive transmissions using Memory Lock on this line change this SP to on 004 Transmission Disabled If you turn this SP on the machine does not send any fax messages on the G3 3 line 106 ISDN Port Settings 001 Select Line 002 PSTN Ac...

Page 645: ...modem version 106 001 G4 ROM Version Not used 107 001 Charge ROM Version Not used SP5 XXX RAM Clear 5 Mode No Function Initialize SRAM 101 000 Initializes the bit switches and user parameters user data in the SRAM files in the SAF memory and clock Erase All Files 102 000 Erases all files stored in the SAF memory Reset Bit Switches 103 000 Resets the bit switches and user parameters Factory setting...

Page 646: ...s Prints the protocol dump list of all communications for the G3 2 line 005 G3 2 1 Communication Prints the protocol dump list of the last communication for the G3 2 line 104 G4 Protocol Dump List 001 Dch Bch 1 002 Dch 003 Bch 1 Link Layer 004 Dch Link Layer 005 Dch Bch 2 006 Bch 2 Link Layer Not used Do not change these settings 105 All Files print out 000 Prints out all the user files in the SAF...

Page 647: ...on 107 Log List Print out 001 All log files 002 Printer 003 SC TRAPStored 004 Decompression 005 Scanner 006 JOB SAF 007 Reconstruction 008 JBIG 009 Fax Driver 010 G3 CCU 011 Fax Job 012 CCU 013 Scanner Condition These log print out functions are for designer use only ...

Page 648: ...odem Tests 111 G3 2 DTMF Tests 112 G3 2 V34 S2400baud 113 G3 2 V34 S2800baud 114 G3 2 V34 S3000baud 115 G3 2 V34 S3200baud 116 G3 2 V34 S3429baud 124 IG3 1 Modem Tests 125 IG3 1 DTMF Tests 126 IG3 1 V34 S2400baud 127 IG3 1 V34 S2800baud 128 IG3 1 V34 S3000baud 129 IG3 1 V34 S3200baud 130 IG3 1 V34 S3429baud 131 IG3 2 Modem Tests 132 IG3 2 DTMF Tests 133 IG3 2 V34 S2400baud 134 IG3 2 V34 S2800baud ...

Page 649: ... bit to 0 after programming dedicated transmission parameters 1 Not used Do not change the setting Technical data printout on the Journal 0 Disabled 1 Enabled 1 Instead of the personal name the following data are listed on the Journal for each G3 communication 2 e g 0000 32V34 288 264 L0100 03 04 1 2 3 4 5 6 7 8 1 EQM value Line quality data A larger number means more errors 2 Symbol rate V 34 onl...

Page 650: ...ange the settings 5 G3 communication parameter display 0 Disabled 1 Enabled This is a fault finding aid The LCD shows the key parameters see below This is normally disabled because it cancels the CSI display for the user Be sure to reset this bit to 0 after testing 6 Protocol dump list output after each communication 0 Off 1 On This is only used for communication troubleshooting It shows the conte...

Page 651: ... mm 21 Standard 200 x 100 dpi 22 Detail 200 x 200 dpi 44 Superfine 400 x 400 dpi Compression mode MMR MMR compression MR MR compression MH MH compression JBO JBIG compression Optional mode JBB JBIG compression Basic mode Communication mode ECM With ECM NML With no ECM Width and reduction A4 A4 8 3 no reduction B4 B4 10 1 no reduction A3 A3 11 7 no reduction I O rate 0 0 ms line 10 10 ms line 25 2 ...

Page 652: ...tored in System Switch 03 Note that if an RDS operation takes place RDS will not switch off until this time limit has expired 1 1 At any time an RDS system can access the machine System Switch 03 SP No 1 101 004 No FUNCTION COMMENTS 0 to 7 Length of time that RDS is temporarily switched on when bits 6 and 7 of System Switch 02 are set to User selectable 00 99 hours BCD This setting is only valid i...

Page 653: ...s will include telephone calls 2 Automatic error report printout 0 Disabled 1 Enabled 0 Error reports will not be printed 1 Error reports will be printed automatically after failed communications 3 Printing of the error code on the error report 0 No 1 Yes 1 Error codes are printed on the error reports 4 Not used Do not change the setting 5 Power failure report 0 Disabled 1 Enabled 1 A power failur...

Page 654: ...s ten key pad when the handset is off hook 5 On hook dial 0 Disabled 1 Enabled 0 On hook dial is disabled 6 7 Not used Do not change the settings System Switch 0B Not used Do not change the factory settings System Switch 0C Not used Do not change the factory settings System Switch 0D Not used Do not change the factory settings System Switch 0E SP No 1 101 015 No FUNCTION COMMENTS 0 2 Not used Do n...

Page 655: ...nland 18 Singapore 08 Ireland 19 Malaysia 09 Norway 1A China 0A Sweden 1B Taiwan 0B Switz 1C Korea 0C Portugal 20 Turkey 0D Holland 21 Greece 0E Spain 22 Hungary 0F Israel 23 Czech 10 Canada 24 Poland This country area code determines the factory settings of bit switches and RAM addresses However it has no effect on the NCU parameter settings and communication parameter RAM addresses Cross referen...

Page 656: ...o FUNCTION COMMENTS 0 to 7 TTI printing position in the main scan direction TTI CIL 08 to 92 BCD mm Input even numbers only This setting determines the print start position for the TTI and CIL from the left edge of the paper If the TTI is moved too far to the right it may overwrite the file number which is on the top right of the page System Switch 13 Not used do not change the settings System Swi...

Page 657: ...FAX 0 When prefixed by handled only as a stored address 1 When prefixed by when a digit exists that prevents handling the transaction as a Quick Speed or Group dialing handles temporarily 4 Number of jobs controlled for PC FAX TX 0 64 Jobs 1 No limitations but conforms to device limitations Sets the number of jobs controlled for PC FAX transactions If 1 is selected no limitations control is relinq...

Page 658: ... Journal printout is enabled but the machine cannot print the report e g no paper 0 If the buffer memory of the communication records for the Journal has become full fax communications will become impossible to prevent overwriting the communication records before the machine prints them out 1 If the buffer memory of the communication records for the Journal is full fax communications are still pos...

Page 659: ...t change the setting 7 RAM initialization after the optional Function Upgrade unit is installed or removed 0 Enabled 1 Disabled When the machine detects that a Function Upgrade unit has been installed or removed the machine shows the following message on the display for the customer Adding Removing FAX Feature Expander causes data loss Turn Main Power Switch off and remove replace it to avoid loss...

Page 660: ... result report 2 Not used Do not change the setting 3 Received fax print start timing G3 reception 0 After receiving each page 1 After receiving all pages 0 The machine prints each page immediately after the machine receives it 1 The machine prints the complete message after the machine receives all the pages in the memory 4 6 Not used Do not change the factory settings 7 Action when a fax SC has ...

Page 661: ...and time on received fax messages 0 Disabled 1 Enabled This switch is only effective when user parameter 02 bit 2 printing the received date and time on received fax messages is enabled 1 The machine prints the received and printed date and time at the bottom of each received page 3 7 Not used Do not change the settings Printer Switch 01 SP No 1 103 002 No FUNCTION COMMENTS 0 2 Not used Do not cha...

Page 662: ... Enabled 1 Disabled 4 LCT usage for fax printing 0 Enabled 1 Disabled 0 The paper feed station can be used to print fax messages and reports 1 The specified paper feed station will not be used for printing fax messages and reports Note Do not disable usage for a paper feed station which has been specified by User Parameter Switch 0F 15 or which is used for the Specified Cassette Selection feature ...

Page 663: ... mm Cross reference Length reduction On Off Printer Switch 03 Bit 0 Printer Switch 04 SP No 1 103 005 No FUNCTION COMMENTS 0 to 4 Maximum reducible length when length reduction is enabled with switch 03 0 above Maximum reducible length Paper length N x 5mm N is the decimal value of the binary setting of bits 0 to 4 Bit 4 3 2 1 0 Setting 0 0 0 0 0 0 mm Not Used 0 0 0 0 1 5 mm 0 0 1 0 0 20 mm defaul...

Page 664: ... to 91 to ensure that there is enough space in the left margin for punch holes or staples 2 3 Not used Do not change the settings 4 List of destinations in the Communication Failure Report for broadcasting 0 All destinations 1 Only destinations where communication failure occurred 1 Only destinations where communication failure occurred are printed on the Communication Failure Report 5 7 Not used ...

Page 665: ...oes not print the message Substitute Reception is used After a larger size of paper is set in a cassette the machine automatically prints the fax message 3 to 4 Printing the sample image on reports Bit 4 Bit 3 Setting 0 0 The upper half only 0 1 50 reduction in sub scan only 1 0 Same size 1 1 Not used Same size means the sample image is printed at 100 even if page separation occurs User Parameter ...

Page 666: ... 1 Enabled 1 The machine always prints received fax messages in duplex printing mode 3 Binding direction for Duplex printing 0 Left binding 1 Top binding 4 Printing fax messages in user code mode 0 Enabled 1 Disabled 1 The machine holds the received fax messages until the machine exits the restricted access mode user code or key counter If the machine enters the restricted access mode again while ...

Page 667: ...ne the compression capabilities to be used in the transmission and to be declared in phase B handshaking of the T 30 protocol 4 Not used Do not change the setting 5 JBIG compression method Reception 0 Only basic supported 1 Basic and optional both supported Change the setting when communication problems occur using JBIG compression 6 JBIG compression method Transmission 0 Basic mode priority 1 Opt...

Page 668: ...h the last 8 digits of the dialed telephone number This does not work when manually dialed 1 0 The same as above except that only the last 4 digits are compared 1 1 The machine will disconnect the line without sending a fax message if the other end does not identify itself with an RTI or CSI 0 0 Nothing is checked transmission will always go ahead Note This function does not work when dialing is d...

Page 669: ... not printed 3 Hang up decision when a negative code RTN or PIN is received during G3 immediate transmission 0 No hang up 1 Hang up 0 The next page will be sent even if RTN or PIN is received 1 The machine will send DCN and hang up if it receives RTN or PIN This bit is ignored for memory transmissions or if ECM is being used 4 7 Not used Do not change the settings Communication Switch 03 SP No 1 1...

Page 670: ... When acting as a Transfer Station the machine will always send a Transfer Result Report back to the Requesting Station after completing the Transfer Request even if there were no problems 1 The machine will only send back a Transfer Result Report if there were errors during communication meaning one or more of the End Receivers could not be contacted 4 Printout of the message when acting as a Tra...

Page 671: ...Quick Dial 05 is programmed the machine will send the report to Quick 05 Default setting 05 H 5 digits 5 7 Not used Do not change the settings Communication Switch 0D SP No 1 104 014 No FUNCTION COMMENTS 0 to 7 The available memory threshold below which ringing detection and therefore reception into memory is disabled 00 to FF Hex unit 4 kbytes e g 06 H 24 kbytes One page is about 24 kbytes The ma...

Page 672: ...format are transmitted without conversion In memory transmission data stored in the SAF memory in mm format are transmitted without conversion Note When storing the scanned data into SAF memory the fax unit always converts the data into mm format 1 The machine converts the scanned data or stored data in the SAF memory to the format which was specified in the set up protocol DIS NSF before transmis...

Page 673: ... require PWD Password signal reception 3 6 Not used Do not change the settings 7 Action when there is no box with an F code that matches the received SUB code 0 Disconnect the line 1 Receive the message using normal reception mode Change this setting when the customer requires Communication Switch 18 Not used do not change the settings Communication Switch 19 Not used do not change the settings Co...

Page 674: ...mple If 8 is the PSTN access code set bit 0 to 1 When the machine detects 8 as the first dialed number it automatically disables V 8 protocol If 9 is the PSTN access code use bit 1 2 7 Not used Do not change the settings Communication Switch 1D Not used do not change the settings Communication Switch 1E Not used do not change the settings Communication Switch 1F Not used do not change the settings...

Page 675: ...mes 5 Not used Do not change the setting 6 CED ANSam transmission 0 Disabled 1 Enabled Do not change this setting unless the communication problem is caused by the CED ANSam transmission 7 Not used Do not change the setting G3 1 Switch 02 SP No 1 105 003 No FUNCTION COMMENTS 0 G3 protocol mode used 0 Standard and non standard 1 Standard only Change this bit to 1 only when the other end can only co...

Page 676: ...After one PPR signal received 1 After four PPR signals received ITU T standard 0 When using ECM in non standard NSF NSS mode the machine sends a CTC to drop back the modem rate after receiving a PPR if the following condition is met in communications at 14 4 12 0 9 6 and 7 2 kbps NTransmit N send Re NTransmit Number of transmitted frames NResend Number of frames to be retransmitted 1 When using EC...

Page 677: ... 0 14 4 k 0 1 1 1 16 8 k 1 0 0 0 19 2 k 1 0 0 1 21 6 k 1 0 1 0 24 0 k 1 0 1 1 26 4 k 1 1 0 0 28 8 k 1 1 0 1 31 2 k 1 1 1 0 33 6 k Other settings Not used These bits set the initial starting modem rate for transmission Use the dedicated transmission parameters if you need to change this for specific receivers If a modem rate 14 4 kbps or slower is selected V 8 protocol should be disabled manually C...

Page 678: ...igh speeds pose problems during reception If a modem rate 14 4 kbps or slower is selected V 8 protocol should be disabled manually Cross reference V 8 protocol on off G3 switch 03 bit2 4 to 7 Modem types available for reception Bit 7 6 5 4 Setting 0 0 0 1 V 27ter 0 0 1 0 V 27ter V 29 0 0 1 1 V 27ter V 29 V 33 0 1 0 0 V 27ter V 29 V 17 V 33 0 1 0 1 V 27ter V 29 V 17 V33 V 34 Other settings Not used...

Page 679: ...tting is not effective in V 34 communications 2 to 3 PSTN cable equalizer rx mode Internal Bit 3 Bit 2 Setting 0 0 None 0 1 Low 1 0 Medium 1 1 High Use a higher setting if there is signal loss at higher frequencies because of the length of wire between the modem and the telephone exchange Also try using the cable equalizer if one or more of the following symptoms occurs Communication error with er...

Page 680: ...uring image data reception 0 5 s 1 13 s This bit set the maximum interval between EOL end of line signals and the maximum interval between ECM frames from the other end Try using a longer setting if error code 0 21 is frequent 5 Not used Do not change the setting 6 Reconstruction time for the first line in receive mode 0 6 s 1 12 s When the sending terminal is controlled by a computer there may be...

Page 681: ...7 DTS requirements Germany 0 Disabled 1 Enabled Change this bit manually if required G3 1 Switch 0C SP No 1 105 013 No FUNCTION COMMENTS 0 1 Pulse dialing method Bit 1 Bit 0 Setting 0 0 Normal P N 0 1 Oslo P 10 N 1 0 Sweden N 1 1 1 Not used P Number of pulses sent out N Number dialed 2 7 Not used Do not change the settings G3 1 Switch 0D Not used do not change the settings G3 1 Switch 0E SP No 1 1...

Page 682: ...Enabled If the customer wants to hear an alarm after each error communication change this bit to 1 1 Alarm when the handset is off hook at the end of communication 0 Disabled 1 Enabled If the customer wants to hear an alarm if the handset is off hook at the end of fax communication change this bit to 1 2 7 Not used Do not change the settings ...

Page 683: ...eset these bits after testing 2 Monitor speaker during memory transmission 0 Disabled 1 Enabled 1 The monitor speaker is enabled during memory transmission 3 6 Not used Do not change the settings G3 2 Switch 01 SP No 1 106 002 No FUNCTION COMMENTS 0 3 Not used Do not change the settings 4 DIS frame length 0 10 bytes 1 4 bytes 1 The bytes in the DIS frame after the 4th byte will not be transmitted ...

Page 684: ... rate history for transmission using Quick Speed Dials 0 Disabled 1 Enabled 0 Communications using Quick Speed Dials always start from the highest modem rate 1 The machine refers to the modem rate history for communications with the same machine when determining the most suitable rate for the current communication 6 AI short protocol transmission and reception 0 Disabled 1 Enabled Refer to Appendi...

Page 685: ... a CTC to drop back the modem rate after receiving a PPR if the following condition is met in communications at 14 4 12 0 9 6 and 7 2 kbps NTransmit N send Re NTransmit Number of transmitted frames NResend Number of frames to be retransmitted 1 When using ECM the machine sends a CTC to drop back the modem rate after receiving four PPRs PPR CTC These are ECM protocol signals This bit is not effecti...

Page 686: ...ed These bits set the initial starting modem rate for transmission Use the dedicated transmission parameters if you need to change this for specific receivers If a modem rate 14 4 kbps or slower is selected V 8 protocol should be disabled manually Cross reference V 8 protocol on off SG3 switch 03 bit 2 4 to 5 Initial modem type for 9 6 k or 7 2 kbps Bit 5 Bit 4 Setting 0 0 V 29 0 1 V 17 1 0 V 34 1...

Page 687: ...g if high speeds pose problems during reception If a modem rate 14 4 kbps or slower is selected V 8 protocol should be disabled manually Cross reference V 8 protocol on off SG3 switch 03 bit 2 4 to 7 Modem types available for reception Bit 7 6 5 4 Setting 0 0 0 1 V 27ter 0 0 1 0 V 27ter V 29 0 0 1 1 V 27ter V 29 V 33 0 1 0 0 V 27ter V 29 V 17 V 33 0 1 0 1 V 27ter V 29 V 17 V33 V 34 Other settings ...

Page 688: ...tions 2 to 3 PSTN cable equalizer rx mode Internal Bit 3 Bit 2 Setting 0 0 None 0 1 Low 1 0 Medium 1 1 High Use a higher setting if there is signal loss at higher frequencies because of the length of wire between the modem and the telephone exchange Also try using the cable equalizer if one or more of the following symptoms occurs Communication error with error codes such as 0 20 0 23 etc Modem ra...

Page 689: ...ruction time for the first line in receive mode 0 6 s 1 12 s When the sending terminal is controlled by a computer there may be a delay in receiving page data after the local machine accepts set up data and sends CFR This is outside the T 30 recommendation But if this delay occurs set this bit to 1 to give the sending machine more time to send data Refer to error code 0 20 ITU T T 30 recommendatio...

Page 690: ... Bit 0 Setting 0 0 Normal P N 0 1 Oslo P 10 N 1 0 Sweden N 1 1 1 Not used P Number of pulses sent out N Number dialed 2 7 Not used Do not change the settings G3 2 Switch 0D Not used do not change the settings G3 2 Switch 0E Not used do not change the settings G3 2 Switch 0F Not used do not change the settings ...

Page 691: ... Switch 02 SP No 3 201 003 No FUNCTION COMMENTS 0 to 7 Binary picture processing Threshold for Text mode Normal setting center position This setting determines the threshold value for binary picture processing in Text mode when the scan density setting is at the center The value can be between 01 and FF For a darker threshold input a lower value Default setting 71 H 113 D FAX Switch 03 Not used do...

Page 692: ... mode The value can be between 0 Off and F For a weaker threshold input a lower value Default setting 7 This setting is independent from the threshold specified by the copier SP modes FAX Switch 07 SP No 3 201 008 No FUNCTION COMMENTS 0 to 2 Smoothing filter level Photo mode The value can be between 0 Off and 7 For a weaker threshold input a lower value Default setting 2 This setting is independen...

Page 693: ...when an original jam occurs The machine then asks the user to retry from the first page even if the parallel memory tx is not actually used 0 The machine displays a message asking the user to put the jammed page back into the original stack and continues scanning The message is displayed for the time period specified by scanner switch 0E bit 2 1 The machine erases all the scanned pages and asks th...

Page 694: ...his bit determines whether the machine rotates the scanned image by 90 degrees before transmission If this bit is set at 1 A4 LT sideways images 297 mm width in the protocol will be transmitted as A4 LT lengthwise images 216 mm width in the protocol 1 Not used Do not change the settings 2 Image rotation before transmission A5 HLT lengthwise 0 Disabled 1 Enabled This bit determines whether the mach...

Page 695: ... given Most of these must be changed by RAM read write SP2 101 but some can be changed using NCU Parameter programming SP2 103 and 104 if SP2 103 and 104 can be used this will be indicated in the Remarks column The RAM is programmed in hex code unless BCD is included in the Unit column NOTE The following addresses describe settings for the standard NCU Change the fourth digit from 5 to 6 e g 68050...

Page 696: ...14 South Africa 21 15 Australia 22 16 New Zealand 23 17 Singapore 24 18 Malaysia 25 19 China 26 1A Taiwan 27 1B Korea 28 1C Greece 33 21 Hungary 34 22 Czech 35 23 Poland 36 24 680501 Line current detection time 680502 Line current wait time 680503 Line current drop detect time 20 ms Line current detection is disabled Line current is not detected if 680501 contains FF 680504 PSTN dial tone frequenc...

Page 697: ...80516 PSTN busy tone frequency lower limit low byte Hz BCD If both addresses contain FF H tone detection is disabled 680517 PABX dial tone frequency upper limit high byte 680518 PABX dial tone frequency upper limit low byte Hz BCD If both addresses contain FF H tone detection is disabled 680519 PABX dial tone frequency lower limit high byte 68051A PABX dial tone frequency lower limit low byte Hz B...

Page 698: ...tting of 4 cycles means that ON OFF ON or OFF ON OFF must be detected twice Tolerance Bit 1 0 0 0 75 Bits 2 and 3 must always 0 1 50 be kept at 0 1 0 25 1 1 12 5 Bits 7 6 5 4 number of cycles required for cadence detection 680534 International dial tone frequency upper limit high byte 680535 International dial tone frequency upper limit low byte Hz BCD If both addresses contain FF H tone detection...

Page 699: ...P2 103 11 68054B Break time for pulse dialing 1 ms See Note 3 SP2 103 12 68054C Make time for pulse dialing 1 ms See Note 3 SP2 103 13 68054D Time between final OHDI relay closure and DO relay opening or closing 1 ms See Notes 3 6 and 8 SP2 103 14 This parameter is only valid in Europe 68054E Minimum pause between dialed digits pulse dial mode See Note 3 and 8 SP2 103 15 68054F Time waited when a ...

Page 700: ...STN access code If this address contains FF H the pause time stored in address 68054F is used Do not set a number more than 7 in the UK 68055E Progress tone detection level and cadence detection enable flags Bit 7 Bit 6 Bit 5 dBm 0 0 0 25 0 0 0 1 35 0 0 1 0 30 0 1 0 0 40 0 1 1 0 49 0 Bits 2 0 See Note 2 68055F to 680564 Not used Do not change the settings 680565 Long distance call prefix HIGH BCD ...

Page 701: ... and 1 Handset off hook detection time Bit 1 0 Setting 0 0 200 ms 0 1 800 ms Other Not used Bits 2 and 3 Handset on hook detection time Bit 3 2 Setting 0 0 200 ms 0 1 800 ms Other Not used Bits 4 to 7 Not used 680583 to 6805A0 Not used Do not change the settings 6805A1 Acceptable CED detection frequency upper limit high byte 6805A2 Acceptable CED detection frequency upper limit low byte BCD Hz If ...

Page 702: ...00Hz detection frequency lower limit high byte 6805B2 Acceptable AI short protocol tone 800Hz detection frequency lower limit low byte Hz BCD If both addresses contain FF H tone detection is disabled 6805B3 Detection time for 800 Hz AI short protocol tone 20 ms Factory setting 360 ms 6805B4 PSTN Tx level from the modem N 3 dBm SP2 103 1 6805B5 PSTN 1100 Hz tone transmission level N 6805B4 0 5N 680...

Page 703: ...iled default Bits 5 to 7 Not used 6805C8 to 6805D9 Not used Do not change the settings 6805DA T 30 T1 timer 1 s 6805E4 bit 2 Threshold for ring level Change bit 2 to 1 This will increase the threshold for ringing level detection 6805E4 bit 3 On Hook impedance level Change bit 3 0 to 1 This will decrease the on hook impedance level Rev 10 2006 ...

Page 704: ...ine automatically compensates 4 The first ring may not be detected until 1 to 2 5 wavelengths after the time specified by this parameter 5 The calculated level must be between 0 and 10 The attenuation levels calculated from RAM data are High frequency tone 0 5 x N680552 680554 3 5 dBm 0 5 x N680555 dBm Low frequency tone 0 5 x N680552 680554 N680553 3 5 dBm 0 5 x N680555 N680553 dBm NOTE N680552 f...

Page 705: ...it 0 of System Bit Switch 00 to 1 2 Press User Tools System Settings Key Operator Tools Address Book Management 3 Select the destination where you want to change the settings 4 Press Fax Dest 5 When the programmed dial number is displayed press Start Make sure that the LED of the Start button is lit as green 6 The settings for the switch 00 are now displayed Press the bit number that you wish to c...

Page 706: ...nication with a particular remote terminal often contains errors the signal level may be inappropriate Adjust the Tx level for communications with that terminal until the results are better If the setting is Disabled the NCU parameter 01 setting is used Note Do not use settings other than listed on the left 5 to 7 Cable equalizer Bit 7 6 5 Setting 0 0 0 None 0 0 1 Low 0 1 0 Medium 0 1 1 High 1 1 1...

Page 707: ...sed If training with a particular remote terminal always takes too long the initial modem rate may be too high Reduce the initial Tx modem rate using these bits For the settings 14 4 or kbps slower Switch 04 bit 4 must be changed to 0 Note Do not use settings other than listed on the left If the setting is Disabled the bit switch setting is used 4 5 Not used Do not change the settings 6 AI short p...

Page 708: ...ific destination always end at a lower modem rate 14 400 bps or lower disable V 8 protocol so as not to use V 34 protocol 0 V 34 communication will not be possible If the setting is Disabled the bit switch setting is used 5 Compression modes available in transmit mode 0 MH only 1 Disabled This bit determines the capabilities that are informed to the other terminal during transmission If the settin...

Page 709: ...tion bit switches 680080 to 68008F H G3 bit switches 680090 to 68009F H G3 2 bit switches 6800D0 H User parameter switch 00 SWUER_00 Not used 6800D1 H User parameter switch 01 SWUSR_01 Not used 6800D2 H User parameter switch 02 SWUSR_02 Bit 0 Forwarding mark printing on forwarded messages 0 Disabled 1 Enabled Bit 1 Center mark printing on received copies This switch is not printed on the user para...

Page 710: ...r switch 05 SWUSR_05 Bit 0 Substitute reception when the base copier is in an SC condition 0 Enabled 1 Disabled Bits 1 and 2 Condition for substitute rx when the machine cannot print messages Paper end toner end jam and during night mode Bit 2 1 Setting 0 0 The machine receives all the fax messages 0 1 The machine receives the fax messages with RTI or CSI 1 0 The machine receives the fax messages ...

Page 711: ...itch 11 SWUSR_0B Bit 0 to 5 Not used Bit 6 Printout of messages received while acting as a forwarding station 0 Off 1 On Bit 7 Polling Standby duration 0 Once 1 No limit 6800DC H User parameter switch 12 SWUSR_0C Not used 6800DD H User parameter switch 13 SWUSR_0D Not used 6800DE H User parameter switch 14 SWUSR_0E Bit 0 Message printout while the machine is in Night Printing mode 0 On 1 Off Bit 1...

Page 712: ...Not used Bit 2 Paper size selection priority for an A4 size fax message when A4 LT size paper is not available 0 A3 has priority 1 B4 has priority Bits 3 to 7 Not used 6800E1 H User parameter switch 17 SWUSR_11 Bits 0 and 1 Not used Bit 2 Inclusion of the Add button when a sequence of Quick Speed dials is selected for broadcasting 0 Not needed 1 Needed Bits 3 to 6 Not used Bit 7 Press Start key wi...

Page 713: ...sample images on reports to 50 in the main scan and sub scan directions This switch is not printed on the user parameter list 0 Technician adjustment printer switch 0E bits 3 and 4 1 50 reduction Bit 5 Use of A5 size paper for reports This switch is not printed on the user parameter list 0 Off 1 On Bits 6 and 7 Not used 6800E4 H User parameter switch 20 SWUSR_14 Bit 0 Automatic printing of the PC ...

Page 714: ...er Parameter Switch 32 SWUSR_20 Bit 0 Priority destination for transfer 0 Fax number 1 E mail address Bits 2 to 7 Not used 680180 to 68019F H Service station s fax number SP3 101 See 68036C H for the type of network used for this number 6801A0 to 6801A3 H Own fax PABX extension number 6801AA to 6801B3 H Own fax number PSTN 6801F8 to 68020B H PSTN 1 RTI Max 20 characters ASCII See the following not...

Page 715: ...1 Not used 1 0 Tone dialing 1 1 Not used Bits 4 to 7 Not used 680341 PSTN access number for loop start Access number Hex value to program BCD 0 F0 9 F9 00 00 99 99 680342 Bit 0 Transmission disabled 0 Tx and Rx 1 Rx only Bit 1 Memory Lock reception 0 Enabled 1 Disabled Bits 2 to 7 Not used 680348 to 68034A H PSTN 2 line settings 680360 H Polling ID Code Low Hex 680361 H Polling ID Code High Hex 68...

Page 716: ...grade unit 0 Not installed 1 Installed Bit 5 to 7 Not used 680385 H Optional equipment Read only Do not change the settings Bit 0 Function Upgrade unit 0 Not installed 1 Installed Bit 1 to 3 Not used Bit 4 G3 2 0 Not installed 1 Installed 6803F6 to 6803FA H Option G3 board G3 2 ROM information Read only 6803F6 H Suffix BCD 6803F7 H Version BCD 6803F8 H Year BCD 6803F9 H Month BCD 6803FA H Day BCD ...

Page 717: ...onitor volume 00 07 H 680483 H Reception monitor volume 00 07 H 680484 H On hook monitor volume 00 07 H 680485 H Dialing monitor volume 00 07 H 680486 H Buzzer volume 00 07 H 6BA000 6BA1FF H Latest 64 error codes Read only 6BE988 6BF35F H Latest 20 error communication records ...

Page 718: ......

Page 719: ...ine interface This allows full dual access Only one extra G3 interface option can be installed The optional G3 unit consists of three PCBs G3 board NCU and CCUIF 2 Fax Function Upgrade Unit JBIG compression becomes available In addition this expands the system s SRAM capacity to hold programmed telephone numbers memory files etc 3 Memory Expansion This expands the SAF memory and the page memory us...

Page 720: ...trol Clock generation DRAM backup control Ringing signal tone detection FBI FACE Bridge Interface Interface between the PCI bus and the FACE DMA control Modem Panasonic MN195006 E V 34 V33 V17 V 29 V 27ter V 21 and V 8 Ring Detection Circuit OHDISW TIP RING T1 T2 TRXD Current Sensor Hook1 Hook0 OHDI SW NCU JP7 JP8 ExRing CML Relay Noise Filter Surge Protection Over current Protection Surge Protect...

Page 721: ...OM contains the FCU firmware and the SRAM contains the system data and user parameters Even if the FCU is changed the system data and user parameters are kept on the MBU board ROM 3MB flash ROMs for system software storage 2MB 16bit x 1MB 1MB 16bit x 512K SRAM The 256 KB SRAM for system and user parameter storage is backed up by a lithium battery Memory back up A lithium battery backs up the syste...

Page 722: ...ted to a dry line DB1 Also remove DB1 when the machine is connected to a dry line Ring Detection Circuit OHDISW TIP RING T1 T2 TRXD Current Sensor Hook1 Hook0 OHDI SW NCU JP7 JP8 ExRing CML Relay Noise Filter Surge Protection Over current Protection Surge Protection DC Loop L Transformer CMLSW Noise Filter DB1 B576D902 WMF ...

Page 723: ...gapore L L Asia L L L Low H High CTR21 Common Technical Regulation 21 France Germany UK Italy Austria Belgium Denmark Finland Ireland Norway Sweden Switzerland Portugal Holland Spain Israel Greece TIP RING SHUNT GS T1 R1 TRXD TIP R1 SHUNT GS T1 OHDISW Hook0 RSEL DOSW DCLSW Hook1 ExRing CSEL Ring Detection Circuit Current Sensor CML Relay DO Sw GSSW OHDI Sw GS Sw DC Loop CMLLSW Noise Filter B576D90...

Page 724: ... Modem V 34 JBIG Flash ROM 8 MB flash ROM shared between the SG3 software and modem softare SDRAM 16 MB DRAM shared between the ECM buffer line buffer and work memory CODEC Converts analog data to binary data Converts binary data to analog data AFE Analog Front End Analog circuit Data transfer FC U NC C P C PU RU30 M odem JBI G Fl ash RO M SDRAM DATA ADDRESS BUS C O DEC AFE NC U SG 3 D B576D904 WM...

Page 725: ...is stored on the HDD Up to a maximum of 2 000 items can be stored for addresses 4 3 1 ADDRESS BOOK BACKUP The address data can be backed up and frequently backing up the address book data is recommended If for any reason data can no longer be read from the HDD you can use the backed up data to restore the address book Overview of Data Backup HDD IC CARD FCU IC CARD 1 2 3 B576D905 WMF ...

Page 726: ... SP5846 52 UCS Settings All Directory Info Download 2 FCU MBU IC Card Address data stored in the FCU MBU can be uploaded to an IC card with SP5846 51 UCS Settings All Directory Info Upload or address data backed up on the IC card can be downloaded to the FCU with SP5846 52 UCS Settings All Directory Info Download 3 HDD FCU Address data stored on the HDD can be uploaded to the FCU MBU with SP5846 8...

Page 727: ...the HDD If HDD is not present then the address data is downloaded to the FCU 3 SP5846 080 UCS Settings FCU Backup This SP mode is used to take fax address data from among the address data on the HDD and upload it to the FCU However the FCU is capable of holding only up to 500 items for address data so if more than 500 address items are stored on the HDD only the first and oldest 500 address on the...

Page 728: ......

Page 729: ...ndard 8 x 7 7 lines mm Detail 8 x 15 4 line mm Fine Note1 16 x15 4 line mm Super Fine See Note 1 200 x 100 dpi Standard 200 x 200 dpi Detail 400 x 400 dpi Super Fine See Note 1 NOTE 1 Optional Expansion Memory required Transmission Time G3 3 s at 28800 bps Measured with G3 ECM using memory for an ITU T 1 test document Slerexe letter at standard resolution Data Compression MH MR MMR JBIG optional F...

Page 730: ...le shows how the capabilities of each programmable item will change after the optional Fax Function Upgrade Unit is installed Item Standard With Fax Function Upgrade Unit Quick Dial 500 1200 2000 Groups 100 100 Destination per Group 500 500 Boxes Information Personal Transfer 150 400 Destinations dialed from the ten key pad overall 500 2000 Programs 100 200 Auto Document 6 18 Communication records...

Page 731: ...Unit 320 2240 Memory Transmission file 800 800 Maximum number of page for memory transmission 1000 3000 Memory capacity for memory transmission Note1 With the Fax Function Upgrade Unit 320 2240 NOTE 1 Measured using an ITU T 1 test document Slerexe letter at the standard resolution the auto image density mode and the Text mode 3 MACHINE CONFIGURATION Item Machine Code Remarks Fax Option Type 2027 ...

Page 732: ......

Page 733: ...Internet Fax IFAX SERVICE MANUAL ...

Page 734: ......

Page 735: ...structions Make sure that the following items are registered in the mail server before machine installation IP address Host name Mail account and the password CAUTION The initial settings include items related to user security such as the login password and IP addresses So please ask the user to input the initial settings of the IFAX If the user asks you to input the initial settings be sure to ke...

Page 736: ......

Page 737: ...d so on 14 02 No Service by SMTP Service 421 SMTP server operating incorrectly Contact the network administrator Confirm correct SMTP server settings and operation 14 03 Access to SMTP Server Denied 450 SMTP server operating incorrectly Contact the network administrator Confirm correct SMTP server settings and operation 14 04 Access to SMTP Server Denied 550 SMTP server operating incorrectly Conta...

Page 738: ...iled Failed to create the MCS file because The number of files created with other applications on the Document Server has exceeded the limit HDD is full or not operating correctly Software error Delete unneeded files from the Document Server Initialize the HDD If initialization fails to correct the problem replace the HDD Update the software 14 31 UFS File Creation Failed UFS file could not be cre...

Page 739: ... firmware update the server software 15 11 Connection Error The DNS or POP3 IMAP4 server could not be found The IP address for DNS or POP3 IMAP4 server is not stored in the machine The DNS IP address is not registered Network not operating correctly Contact the network administrator Check that the DNS address is correct Check that the POP3 IMAP4 IP addresses are correct Confirm correct operation o...

Page 740: ... the content of the From entry in the mail header Check the Auth E mail RX setting 15 42 Off Ramp Gateway Error The delivery destination address was specified with Off Ramp Gateway OFF Enable the Off Ramp Gateway function Ask the sender not to specify the Off Ramp Gateway address 15 43 Address Format Error Format error in the address of the Off Ramp Gateway Ask the sender to check the mail destina...

Page 741: ...ation Registration Error Could not repeat receive the transmission because the destination buffer is full and the destination could not be created this error may occur when receiving a transfer request or a request for notification of reception No action required When destinations are used and a space opens in the buffer the transmission will be received 15 91 Send Registration Error Could not rec...

Page 742: ...nflict with other PCs Use the Network function in the User Tools If there is an IP address conflict inform the administrator 1 LAN settings in the machine Check the LAN parameters Check if there is an IP address conflict with other PCs Use the Network function in the User Tools If there is an IP address conflict inform the administrator Between machine and e mail server 2 E mail account on the ser...

Page 743: ...ion e mail address Make sure that the e mail address is actually used Check that the e mail address contains no incorrect characters such as spaces 4 Router settings Use the ping command to contact the router Check that other devices connected to the router can sent data over the router Ask the administrator of the server to check Between e mail server and internet 1 Error message by e mail from t...

Page 744: ......

Page 745: ...ch panel to enter the fax service mode 4 Use SP1102 1 16 to set the bit switches for IFAX For details refer to the Service Tables on the following pages WARNING Never adjust a bit switched marked DFU or Japan Only as this may cause the machine to malfunction or to operate in a manner that is not accepted by local regulations Such bits are for use only in other areas such as Japan NOTE Default sett...

Page 746: ...2 and Bit 1 are set to 1 then the maximum size is A3 Bit 2 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Reserved Reserved Reserved Reserved A3 B4 A4 When mail is sent there is no negotiation with the receiving machine at the destination so the sending machine cannot make a selection for the receiving capabilities original width setting of the receiving machine The original width selected with this sw...

Page 747: ...0 x 100 and 200 x 200 are selected If the resolution set with this switch is higher than the receiving fax can accept the machine detects this and this causes an error Bit 7 mm inch This setting selects mm inch conversion for mail transmission 0 Off No conversion 1 On Conversion When on set to 1 the machine converts millimeters to inches for sending mail There is no switch for converting inches to...

Page 748: ...tput for the Return Receipt that confirms the transmission was received normally at the destination 00 Dispatched Sends from PC mail a request for a Return Receipt Receives the Return Receipt with dispatched in the 2nd part Disposition Automatic action MDN send automatically dispatched The dispatched string is included in the Subject string 01 Displayed Sends from PC mail a request for a Return Re...

Page 749: ...t to the requestor that initiated the transfer There is no negotiation between the transfer initiator and the transfer station to determine whether the final destination addresses are correct or not This setting determines whether or not the transfer station transfers the transmissions if there is a mistake in even one of the final destination addresses Bit 3 Polling ID Check for Reception of Tran...

Page 750: ...ail Reception This setting determines the amount of SAF Store and Forward memory SAF stores fax messages to send later for transmission to more than one location and also holds incoming messages if they cannot be printed When the amount of SAF memory available falls below this setting mail can no longer be received received mail is then stored on the mail server 00 FF 0 to 1024 KB HEX Note The hex...

Page 751: ...ot Used SP IFAX SW 1102 16 0F Bit 0 Delivery Method for SMTP RX Files This setting determines whether files received with SMTP protocol are delivered or output immediately 0 Off Files received via SMTP are output immediately without delivery 1 On Files received via SMTP are delivered immediately to their destinations Bits 1 7 Not Used ...

Page 752: ...FIRMWARE UPDATE PROCEDURE IFAX 3 8 SM 3 3 FIRMWARE UPDATE PROCEDURE When you need to update the firmware for IFAX follow the firmware update procedures described in the main machine Service Manual ...

Page 753: ... area provided but only the first is used Password Password of the fax account ASC 64 bytes 6A00EE 64 x 3 area provided but only the first is used RX Mail Capacity 4 Bytes 6A01AE 64 1024 Kbytes SMTP RX Permission Address Address or partial address that is used to limit access to mail delivery see pg 4 11 Auth E Mail Rx ASC 128 bytes 6A01B2 Doc Svr RX Notification No Number of RX Notification Mails...

Page 754: ......

Page 755: ...LAN with e mail Easy to master operations that are identical to those of a standard fax machine Fax transmission and reception over a telephone line Using a browser such as Netscape or Internet Explorer to check the settings and status of an IFAX from a PC This uses the Web Status Monitor application built into the machine Transferring or mailing received faxes directly to a PC Using the Internet ...

Page 756: ...ption Memory Lock Reception Polling Reception F Code SUB Reception using Personal Box e mail protocol cannot specify an F Code Preventing nuisance faxes by destination Setting Reception Print by Destination 4 1 2 DNS SERVICE IFAX supports DNS Domain Name System See the Core Technology Manual for more details Facsimile Processes Faxing From a PC Internet LAN Fax Boards E mail Basics The IFAX can us...

Page 757: ...ression can be used The fields of the e mail and their contents are as follows Field Content From Mail address of the sender Reply To Destination requested for reply To Mail address of the destination Bcc Backup mail address Subject From CSI or RTI Fax Message No xxxx Content Type Multipart mixed Attached files image tiff Content Transfer Encoding Base 64 7 bit 8 bit Quoted Printable Message Body ...

Page 758: ...or G3 memory transmissions The TTI for the mail message includes the word Mail at the head of the information in the TTI column Selectable Options These options are available for selection With the default settings the scan resolution can be either standard or detail Inch mm conversion before TX depends on IFAX SW01 Bit 7 Detail resolution will be used if Super Fine resolution is selected unless F...

Page 759: ...use SMTP authentication your server must support CRAM MD5 PLAIN or LOGIN The account name and password specified in the Mail Server settings are used for SMTP authentication Other account names and passwords cannot be specified To set up SMTP Authentication User Tools System Settings File Transfer SMTP Authentication POP Before SMTP Prevents unauthorized access to the SMTP server and requires user...

Page 760: ...r Tools System Settings File Transfer E mail Reception Interval When the arrival of new e mail is detected the IFAX receives the mail If the POP3 IMAP4 server is holding several e mails for the IFAX the machine picks up the e mails one at a time in the order of arrival at the server After POP3 has picked up the mail from a POP3 server it deletes it from the server IMAP4 also picks up the mail from...

Page 761: ...r in the MX record of the DNS server you can enable direct receiving of mail from the SMTP server When mail is sent to the mail address specified for the IFAX it is received immediately without checking the server for the arrival of new mail as is done in the POP IMAP protocol Also with SMTP the received mail can be routed to another fax this is known as delivery Setting Method The following setti...

Page 762: ...red For example in an environment where there is only a UNIX server or in an intranet environment where Notes is used for mail mail received from outside is handled via the SMTP gateway Immediacy of response is slightly better There is no interval in the acquisition of mail as with POP3 IMAP4 thus slightly improving the response time Easier error handling When an error occurs with POP3 IMAP4 the r...

Page 763: ...h SMTP contains the following information it can be delivered to another G3 fax Fax Delivery Number IFAX Host Name Domain IFAX Router IFAX DNS SMTP SMTP Router SMTP SMTP Telephone Line Transmission Switching Station Switching Station IFAX R R PSTN DNS SMTP Receive Setting cl01 dom1g ricoh co jp Address fax 045477459 Cl01 dom1g ricoh co jp Internet Intranet IFAXD901 WMF ...

Page 764: ... up for SMTP mail delivery User Tools Facsimile Features E mail Settings SMTP RX File Delivery Settings 2 If the user wishes to limit this feature so that the machine will only deliver mail from designated senders the machine s Auth E mail RX feature must be selected User Tools Facsimile Features E mail Settings SMTP RX File Delivery Settings 3 If the SMTP RX File Delivery Setting is set to 0 to p...

Page 765: ... co jp Does not match and is not delivered IFAX ricoh co jp Does not match and is not delivered 2 Conditions The length of the Access Limit Entry is limited to 127 characters If the Access Limit Entry address and the mail address of the incoming mail do not match the incoming mail is discarded and not delivered and the SMTP server responds with an error However in this case an error report is not ...

Page 766: ... attempts The following types of files are judged to be abnormal if one or more of the following are detected 1 Unsupported MIME headers Supported types of MIME header Header Supported Types Content Type Multipart mixed text plain message rfc822 Image tiff Charset US ASCII ISO 8859 X Other types cannot be handled and some garbage may appear in the data Content Transfer Encoding Base 64 7 bit 8 bit...

Page 767: ...ssed the machine calls the POP3 IMAP4 server immediately The timer for automatic e mail reception is not reset when the machine calls the POP3 IMAP4 server manually Here is an example of the sequence Automatic e mail reception interval 30 minutes The machine calls the POP3 server automatic e mail reception 10 minutes later the user calls the POP3 server manual e mail reception The machine will cal...

Page 768: ...ly However the e mail destinations are all sent to the server at the same time Order of inputting the addresses at the operation panel G3 fax 1 mail 1 G3 fax 2 mail 2 mail 3 Order of transmission G3 fax 1 mail 1 2 3 G3 fax 2 The SMTP server cannot broadcast the message if the message contents included individual information for each terminal in the transmitted data such as a label insertion If thi...

Page 769: ... Group and the ID code are included in the mail body field of the e mail as text The message arrives at the POP3 IMAP4 server of the Transfer Station The Transfer Station sends the message to the end receivers The Transfer Station sends back a transfer result report The original may be attached to the transfer result report depending on the G3 settings of the fax machine For transmissions to e mai...

Page 770: ...fer Station and requests it to transfer the message to end receivers stored as quick dials speed dials and group dials in the Transfer Station The machine uses NSF to send an ID code and the machine telephone number Up to 30 end receivers can be requested End receiver destinations can also be selected using tone signals in the same way as for other recent fax models An e mail address can also be s...

Page 771: ...istered the result report is also sent to that address The original may also be attached to the transfer result report depending on the G3 settings of the fax machine For transmission to e mail end receivers the transfer result report only indicates whether the message was successfully transmitted from the Transfer Station to its SMTP server The Transfer Station does not know what happens to the m...

Page 772: ...of the requesting terminal which it specified in the NSF signal The machine prints the result report if it cannot be sent The IFAX can accept end receiver destinations and transfer result report destinations that were sent from the requester as DTMF tones This applies to e mail or PSTN G3 addresses LAN Transfer Station E mail PSTN G3 Transmission Transfer Request Requesting Terminal G3 Transmissio...

Page 773: ...between the machine and the SMTP server The RTI or CSI of the forwarding machine is indicated in the subject field of the forwarded e mail The format is From RTI or CSI Fax Message No xxxx 4 2 6 TRANSFER BOX When a G3 fax message is received with a SUB code the machine compares this SUB code with the Transfer Box SUB codes stored in the machine with e mail addresses If there is a match the machine...

Page 774: ...I RTI not registered No Subject Entry 4 None CSI RTI not registered Fax Message No File No 1 CSI RTI 2 RTI CSI not registered Normal Return Receipt dispatched You can select displayed with IFAX SW02 Bits 2 and 3 3 CSI RTI not registered Confirmation of Reception From 4 None CSI RTI not registered Error Return Receipt processed error RTI or CSI of the station designated for delivery Mail delivery R...

Page 775: ...t you can enter a message with Sub TX Mode E mail Options An e mail message up to 5 lines can be pre registered with User Tools System Settings File Transfer Program Change Delete E mail Message Limitations on Entries Item Maximum Number of Lines 5 lines Line Length 80 characters Name Length 20 characters ...

Page 776: ...conditions below are met The other party s machine must be set up to respond to the confirmation request The other party s machine must support MDN Message Disposition Notification IFAX Router Server Internet R Reception Confirmation Optioin On SF2 dom1g ricoh co jp Server Server Modem Router IFAX s_tadasi abcde ne jp R R Mail Request receive respone IFAX IFAX TX Management Report Confirm Mail Ans...

Page 777: ...g 7bit Handling Mail on the Receive Side Return Path Received From fuser_01 133 139 157 20 by dom1g ricoh co jp post office MTA V1 9 3 ID 0100110 37392 with SMTP id AAA163 for S_tadasi dom1g ricoh co jp Date 28 Nov 2000 13 4236 0900 X Mailer ICFAX Version 1 0 MIME Version 1 0 Content Type multipart report report type disposition notification boundary ICFAX_000000EF48 To T Suzuki s_tadashi dom1g ri...

Page 778: ...d with two hyphens in the Result column and an A in the Mode column 3 Receiving the Return Receipt Mail After the mail sender receives a return receipt the information in the mail sender s journal about the receipt request is replaced i e the journal is annotated with OK in the Result column When the return receipt reports an error the journal is annotated with an E in the Result column The arriva...

Page 779: ...eport Sample DATE TIME ADDRESS MODE TIME PAGE RESULT MAY 5 10 15 fuser_01 dom1g ricoh co Mail SM 0 09 2 10 16 fuser_01 dom1g ricoh co Mail SMQ 0 05 1 10 17 s_tadashi dom1g ricoh co Mail SMQ 0 09 2 OK 10 19 m_masataka dom1g ricoh co Mail SMA 0 05 1 IFAXD921 WMF ...

Page 780: ......

Page 781: ...Communication speed 10 Mbps Correspondent device E mail server Line conditions No terminal access Document Size Maximum message width is A4 LT Note To use B4 and A3 width IFAX SW00 Bit 1 B4 and or Bit 2 A3 must be set to 1 E mail File Format Single multi part MIME conversion Image TIFF F MH format only Protocol Supported by TCP IP protocol Transmission IETF RFC821 SMTP procedure Reception IETF RFC...

Page 782: ......

Page 783: ...PRINTER SCANNER B577 SERVICE MANUAL ...

Page 784: ... is a registered trademark of Adobe Systems Incorporated PCL is a registered trademark of Hewlett Packard Company Ethernet is a registered trademark of Xerox Corporation Other product names used herein are for identification purposes only and may be trademarks of their respective companies We disclaim any and all rights involved with those marks ...

Page 785: ...e manual 1 2 PRINTER SCANNER INSTALLATION Accessories Check the accessories and their quantities against the following list Description Q ty 1 HDD 1 2 NIB 1 3 Keytop Copy 1 4 Keytop Document Server 1 5 Keytop Printer 1 6 Keytop Scanner 1 7 CD ROM Printer 1 8 CD ROM Scanner 1 9 CD ROM Operation Manual 1 10 Operating Instructions 1 11 FCC Label USA only 1 ...

Page 786: ......

Page 787: ...RS SM 2 1 B577 2 TROUBLESHOOTING 2 1 CONTROLLER ERRORS Refer to section 7 1 of the main unit service manual for descriptions on SC code information because the RA2K architecture includes controller SC codes in the main unit SC code table ...

Page 788: ......

Page 789: ... RAM reset the default value factory setting is restored DFU Denotes Design or Factory Use Do not change this value 3 1 2 PRINTER SERVICE MODE TABLES 1001 Bit Switch Settings Adjusts bit switch settings Note Currently the bit switches are not being used except for Bit Switch 2 bit 3 See PUB C 051 for details 1003 Clear Setting 1 Initialized Printer System 2 Delete Program DFU 1004 Print Summary Pr...

Page 790: ...d the current user code counter count up twice when A3 or DLT paper is used 5801 Memory All Clear Resets data for process control and all software counters and returns all modes and adjustments to their defaults values Section 5 1 8 of the main unit manual for details 5907 Plug Play Selects the brand name and the production name for Windows Plug Play This information is stored in NVRAM 7832 Detail...

Page 791: ...3 7 1 step 3 MTF Filter Strength Main scan Selects the MTF filter strength in the main scan direction for Text mode Select a higher number for a stronger filter 0 7 4 1 step 4 MTF Filter Strength Sub scan As above for sub scan 0 7 4 1 step 5 Independent Dot Erase Selects the independent dot erase level With a larger SP setting more dots are detected as independent dots and erased If this is 0 inde...

Page 792: ...tep 25 Threshold Level Notch 3 0 255 128 1 step 26 Brightness Notch 2 0 255 128 1 step 27 Contrast Notch 2 0 255 128 1 step 28 Threshold Level Notch 2 0 255 128 1 step 29 Brightness Notch 1 0 255 128 1 step 30 Contrast Notch 1 0 255 128 1 step 31 Threshold Level Notch 1 0 255 128 1 step 2003 Text OCR Mode Settings 1 MTF Filter Coefficient Main scan Selects the MTF filter coefficient in the main sc...

Page 793: ...28 1 step 12 Contrast Notch 7 0 255 128 1 step 13 Threshold Level Notch 7 0 255 208 1 step 14 Brightness Notch 6 0 255 128 1 step 15 Contrast Notch 6 0 255 128 1 step 16 Threshold Level Notch 6 0 255 188 1 step 17 Brightness Notch 5 0 255 128 1 step 18 Contrast Notch 5 0 255 128 1 step 19 Threshold Level Notch 5 0 255 158 1 step 20 Brightness Notch 4 0 255 128 1 step 21 Contrast Notch 4 0 255 128 ...

Page 794: ... Photo mode when using binary picture processing mode 0 11 6 1 step 11 Brightness Notch 7 Adjusts the image density for each image density level for Text Photo mode when using binary picture processing mode 0 255 128 1 step 12 Contrast Notch 7 0 255 128 1 step 13 Threshold Level Notch 7 0 255 128 1 step 14 Brightness Notch 6 0 255 128 1 step 15 Contrast Notch 6 0 255 128 1 step 16 Threshold Level ...

Page 795: ... mode when using binary picture processing mode 0 11 7 1 step 9 Dither Matrix Filter Selects the dither matrix type for Photo mode when using binary picture processing mode 1 11 11 1 step 11 Brightness Notch 7 Adjusts the image density for each image density level for Photo mode when using binary picture processing mode 0 255 128 1 step 12 Contrast Notch 7 0 255 128 1 step 13 Threshold Level Notch...

Page 796: ...onger filter 0 7 0 1 step 4 MTF Filter Strength Sub scan As above for sub scan 0 7 0 1 step 7 Smoothing Filter Selects the smoothing pattern when using grayscale processing mode A larger value could cause moiré to appear in the image 0 7 0 1 step 8 Scanner Gamma Selects the scanner gamma type when using grayscale processing mode 0 6 11 1 step 11 Brightness Notch 7 Adjusts the image density for eac...

Page 797: ...Contrast Notch 2 0 255 128 1 step 28 Threshold Level Notch 2 Not available 0 255 128 1 step 29 Brightness Notch 1 0 255 128 1 step 30 Contrast Notch 1 0 255 128 1 step 31 Threshold Level Notch 1 Not available 0 255 128 1 step 2021 Compression Ratio 1 Normal image Selects the compression ratio for grayscale processing mode For a lower compression rate input a smaller value 5 95 50 1 step 2 High Qua...

Page 798: ......

Page 799: ... for the functions of each device in the network EEPROM Stores the MAC address The physical layer device the lowest layer of the OSI reference model refers to the physical components of the network cables connectors and so on OSI the Operating Standard Interface is a framework upon which networking standards are arranged It is commonly diagramed as a layered cake Connector RA2K PHY Bus I f EEPROM ...

Page 800: ...EEE802 3u type which implements 10 100Mbps auto negotiation System initialization sets the network for 10Mbps 100Mbps Indicates the link status ON Link Safe LED 1 Green OFF Link Fail Indicates the operation mode ON 100 Mbps mode LED 2 Orange OFF 10 Mbps mode LED 2 LED 1 B577D003 WMF ...

Page 801: ...vices can be connected without a host Devices in a computer can be connected to external devices on a shared bus IEEE1394 supports two printing methods 1 SCSI Print and 2 IP Over 1394 IP Over 1394 supports printing by setting an IP address and SCSI supports printing without an IP address NOTE 1 Windows Me and Windows XP support IP over 1394 2 Windows XP and 2000 support IEEE1394 SCSI printing Soft...

Page 802: ...the 16 bit Node ID 64 000 nodes are allowed on each system Up to 16 hops are allowed 4 5 m hop for a total of 72 meters devices are daisy chained Firewire allows its devices to draw power from the Firewire connection Two power connectors in the cable can supply power 8 to 40 V 1 5 amp max An important element of Firewire is its support of isochronous devices When isochronous devices are in the iso...

Page 803: ...ly if the driver is available If the driver is not available a message prompts the user for the driver disk for immediate installation Hot swapping cables can be connected and disconnected while the computer and other devices are switched on No terminator or device ID required Data rates of 12 Mbps full speed and 1 5 Mbps low speed Common connectors for different devices Bi directional data commun...

Page 804: ...m connection to the host system and type B connectors for downstream connection to the USB device 4 3 4 PIN ASSIGNMENT The controller has a type B receptacle CN10 Pin No Signal Description Wiring Assignment 1 Power Red 2 Data White 3 Data Green 4 Power GND White B577D905 WMF B577D904 WMF Controller Board SIMAC Parallel I F IC Card I F NVRAM CN5 SLOT1 CN4 CPU CN1 CN2 USB I F Ethernet I F standard f...

Page 805: ...inue to print up to the page where the print job was cancelled When the controller board is replaced the host computer will recognize the machine as a different device Related SP Mode USB Settings in the printer engine service mode Data rates can be adjusted to full speed fixed 12 Mbps This switch may be used for troubleshooting if there is a data transfer error using the high speed mode 480Mbps D...

Page 806: ...o existing wired networks Once installed the network treats wireless nodes like any other physically wired network component Flexibility and mobility make wireless LANs both effective extensions of and attractive alternatives to wired networks Standard applied IEEE802 11b Data transmission rates Speed Distance 11 Mbps 140 m 153 yd 5 5 Mbps 200 m 219 yd 2 Mbps 270 m 295 yd 1 Mbps 400 m 437 yd Netwo...

Page 807: ...1 First set up the machine in ad hoc mode and program the necessary settings even if the machine will be used in the infrastructure mode To switch between ad hoc and infrastructure modes use the following user tool Host Interface Menu IEEE802 11b Comm Mode Infrastructure Mode The infrastructure mode allows communication between each computer and the printer via an access point equipped with an ant...

Page 808: ... called Network Name Some devices automatically change from ad hoc mode to infrastructure mode when the same SSID is used in ad hoc mode and infrastructure mode In such a case to use the device in ad hoc mode use a specified SSID in infrastructure mode and use ASSID in the ad hoc mode WEP Wired Equivalent Privacy WEP is a coding system designed to protect wireless data transmission In order to unl...

Page 809: ...Status Good 76 100 Fair 41 75 Poor 21 40 Unavailable 0 20 NOTE Communication status can be measured only when the infrastructure mode is being used Channel Settings If a communication error occurs because of electrical noise interference with other electrical devices etc you may have to change the channel settings To avoid interference with neighboring channels it is recommended to change by 3 cha...

Page 810: ...rface menu Network Setup LAN Type 3 Check if the channel settings are correct 4 Check if the SSID and WEP are correctly set If infrastructure mode is being used 1 Check if the MAC address is properly set 2 Check the communication status If the communication status is poor bring the machine closer to the access point or check for any obstructions between the machine and the access point If the prob...

Page 811: ...r device in the ad hoc mode This network is called a Piconet A Piconet may contain a maximum of 8 Bluetooth devices There is one master device and seven slave devices in a Piconet The master device controls the hopping frequency and timing as well as storing the ID codes of the slave devices The master and slave devices can be swapped Once the master device leaves the Piconet a slave device become...

Page 812: ...xchange Profile Object Push Profile File Transfer Profile Synchronization Profile Hardcopy Cable Replacement Profile Serial Port Profile SPP and Hardcopy Cable Replacement Profile HCRP are used for the printer products SPP is used is place of the serial port while HCRP is used in place of the parallel port 4 5 3 BLUETOOTH SECURITY FEATURES Public and Private Mode The PC can browse Bluetooth device...

Page 813: ...erter copy and print jobs cannot be downloaded to a PC or e Cabinet from the document server Two common target formats are provided for conversion to files that can be selected by the SP modes JPEG and TIFF In scanner mode users can select file format from TIFF JPEG or PDF The time to create TIFF and JPEG files will be shortened with the File Format Converter especially for high scanning resolutio...

Page 814: ......

Page 815: ...Common with B079 7 PostScript 3 G354 05 8 Printer Scanner Module ROM DIMM B577 Provided with HDD and NIB 9 NIB Network Interface Board B525 17 Common with B079 2 LED INDICATORS LED Description On Off LED 1 Green Link Status Link success Link failure LED 2 Orange Power distribution Power on Power off Controller Board MARIMBA P a r a l l e l I F I C C a r d I F N VRAM CN517 CN508 SLOT1 CN509 SLOT2 C...

Page 816: ... True Type fonts PS3 136 fonts 24 Type 2 fonts 112 Type 14 fonts Host Interfaces Bi directional IEEE1284 parallel x 1 Standard Ethernet 100 Base TX 10 Base T Option IEEE1394 with SCSI Print and IP Over 1394 Option IEEE 802 11b Wireless LAN Option Bluetooth Option USB 2 0 Option Network Protocols TCP IP IPX SPX NetBEUI AppleTalk SMB IPP Memory Maximum 192 MB Standard 64 MB 128 MB optional DIMM 4 US...

Page 817: ...MHz for each channel 6 IEEE 1394 SPECIFICATIONS Interface IEEE 1394 firewire Number of Ports 2 ports Data Transmission Speed 400 Mbps 200 Mbps 100 Mbps SCSI print IP over 1384 Print Print Scan Available Features Functions Protocols SBP 2 TCP IP 7 BLUETOOTH SPECIFICATIONS TransmissionSpecifications Based on Bluetooth V1 1 Data Transfer Speed 1 Mbps Profile Hard Copy Cable Replacement Profile HCRP S...

Page 818: ...for sending e mail Grayscales 8 bits pixel Scanning Speed Throughput 0 8 sec sheet A4 LEF 200 dpi without binary compression 49 spm A4 LEF 200 dpi binary MH Interface Ethernet 100 Base TX 10 Base T for TCP IP IEEE 1394 IP Over IEEE 802 11b Wireless LAN Compression Method MH MR MMR Binary Picture Processing JPEG Grayscale Processing Video Memory Capacity 192 MB Image Storage Capacity Number of orig...

Page 819: ...otype Font Manager 2000 Win 95 98 Me NT4 2000 A font management utility with screen fonts for the printer SmartNetMonitor for Admin Win 95 98 Me NT4 2000 XP Server 2003 A printer management utility for network administrators NIB setup utilities are also available SmartNetMonitor for Client Win 95 98 Me NT4 2000 XP Server 2003 A printer management utility for client users Peer to peer printing util...

Page 820: ...er and utility software are provided on one CD ROM Scanner Driver Network Twain Driver for Win95 98 Me NT3 51 NT4 0 2000 XP Scanner Utilities Scan Router V2 Lite for Win95 98 Me NT4 0 2000 XP Desk Top Binder V2 Lite for Win95 98 Me NT4 0 2000 XP Server 2003 ...

Page 821: ...DataOverwriteSecurity Unit Type A B694 01 Type B B692 01 ...

Page 822: ......

Page 823: ...CK AND REMOVAL 2 1 4 INSTALLATION PROCEDURE 3 2 PREVENTIVE MAINTENANCE 5 3 REPLACEMENT AND ADJUSTMENT 6 3 1 HDD 6 3 2 NVRAM 7 3 3 DIMM OR SD CARD 9 4 TROUBLESHOOTING 10 4 1 SERVICE CALL CONDITIONS 10 4 1 1 SUMMARY 10 4 1 2 SC CODE DESCRIPTIONS 11 4 2 OVERWRITE ERASE ICON NOT DISPLAYED 12 5 SERVICE TABLES 13 5 1 COPY SP SERVICE TABLES 14 5 2 PRINT SERVICE TABLE 15 6 DETAILS 16 SPECIFICATIONS 21 1 H...

Page 824: ......

Page 825: ...od is completed 6 The metal parts of the fusing unit and other internal components become extremely hot while the copier is operating Avoid touching those components with your bare hands HEALTH SAFETY CONDITIONS 1 Never operate the copier without the ozone filters installed 2 Toner and developer are non toxic but if you get either of them in your eyes by accident it may cause temporary eye discomf...

Page 826: ...ological Health CDRH prohibits the repair of laser based optical units in the field The optical housing unit can only be repaired in a factory or at a location with the requisite equipment The laser subsystem is replaceable in the field by a qualified Customer Engineer The laser chassis is not repairable in the field Customer engineers are therefore directed to return all chassis and laser subsyst...

Page 827: ...ecial firmware overwrites every cluster in temporary storage on the HDD twice with random data Then each cluster is once again overwritten with a zero This erases sensitive data on the disk which could be retrieved secretly Conventions in this Manual This manual uses several symbols Symbol What it means Refer to section number See Core Tech Manual for details Screw Connector E ring Clip ring Long ...

Page 828: ......

Page 829: ...or B135 B138 and B089 B093 Description Q ty 1 DIMM 1 2 Keytops for B089 B093 Blank Covers 2 3 Keytops for B135 B138 Blank Covers 2 4 Operation Instructions 1 DataOverwriteSecurity DOS Unit Type B This module is for B147 B149 Description Q ty 1 SD Card 1 2 Keytop Blank Covers 2 3 Operation Instructions 1 CAUTION The machine should always be switched off and its power cord disconnected before doing ...

Page 830: ... be blank If you see VOID on the tapes STOP do not install the components contact your superviser 2 If the surfaces of the tapes are unmarked remove from the corners of the box 3 As you remove each seal the VOID marks B appear This prevents the tape from being reattached to the box 4 Make sure that you have the correct security module for the machine The machine model requires either the DIMM type...

Page 831: ...846 090 USC Settings Plain Data Forbidden 1 Check 5836 001 Capture Settings Capture Function 0 Off HDD Formatting ALL B089 B093 OR B135 B138 Press to Execute 5832 001 B147 B149 Press Execute key 6 Check that the following Printer SPs are set as indicated below SP No SP Name Set To 1006 001 Sample Proof Print 1 On 7 Turn off the operation switch 8 Turn off the main switch 9 Disconnect the Fax cable...

Page 832: ...Printer Scanner card will no longer function After the procedure is completed the DOS card with Printer Scanner application data will be in Slot 1 The PS3 card will be in Slot 2 and Slot 3 will be empty 12 Connect the network cable if the NIB option is installed 13 Connect the Fax cable if the fax option is installed 14 Switch the main power switch on 15 Check the display and make sure that the ov...

Page 833: ...SM 5 B692 B694 B692 B694 Data Overwrite Security Unit 2 PREVENTIVE MAINTENANCE There are no preventive maintenance checks or procedures for the DataOverwriteSecurity Unit ...

Page 834: ...neer must consult with the key operator or system administrator to decide how to handle the old HDD 6 Connect the power cord to the power supply 7 Switch on the main power switch 8 Make a Sample Copy 9 Check the overwrite erase icon A in front of the date in the upper right corner of the operation panel display 10 Confirm that the icon has changed from the display for data on disk B to no data on ...

Page 835: ...0 003 SMC Printout SP Prints a list of all the current User Tool settings 5990 002 SMC Printout User Programs Prints a list of all User Tool settings 5824 NVRAM Data Upload Uploads all SP and UT settings to the card 11 When the upload is finished switch the main power switch off 12 Disconnect the power cord from the power supply and remove the card 13 Replace the NVRAM For more details about how t...

Page 836: ...SPs SP No SP Name Correct Setting 5871 001 HDD Function Disable 1 On 5967 001 Copy Server Set Function 1 Disable 5846 090 USC Settings Plain Data Forbidden 1 Check 5836 001 Capture Settings Capture Function 0 Disable 20 Exit the Copy SP mode and enter the Print SP mode 21 Confirm the correct setting of SP1006 SP No SP Name Correct Setting 1006 001 Sample Locked Print 1 Enable 22 Connect the networ...

Page 837: ...B138 DOS Unit Type A DIMM B089 B093 DOS Unit Type A DIMM B147 B149 DOS Unit Type B SD card 8 Install either the DIMM or the SD Card in the controller slot B135 B138 B089 B093 require the DIMM B147 B149 requires the SD card 9 Connect the network cable if the NIB option is installed 10 Connect the Fax cable if the fax option is installed 11 Switch the main power switch on 12 Make a Sample Copy 13 Ch...

Page 838: ... engineer must Enter the SP mode Switch the main power switch off and on Troubleshoot the problem by following the procedures described in this section B The LCD shows the SC code The customer cannot continue to use the machine This is a machine error The customer must Switch the operation switch off and on If the error occurs again switch the main switch off and on If the error occurs again user ...

Page 839: ...tion of the HDD cannot be recovered after doing these two SPs replace the HDD SD Card Recognition Error B147 B149 Only SC866 B The machine generated an error when it attempted to detect the electronic recognition license An illegal program is on the SD card Use an approved SD card SD Card Removal Error B147 B149 Only SC867 B The SD card was removed from its slot while an application was executing ...

Page 840: ... sure that they are set correctly Copy SPs SP No SP Name Set To 5871 001 HDD Function Disable 1 On 5967 001 Copy Server Set Function 1 Disable 5846 090 USC Settings Plain Data Forbidden 1 Check 5836 001 Capture Settings Capture Function 0 Disable Print SP SP No SP Name Set To 1006 001 Sample Locked Print 1 Enable Copies Total Origi 0 1 0 09 09 2003 14 13 B692T901 WMF A ...

Page 841: ...fault value factory setting is restored 1111 An SP number set in bold italics denotes a Special Service Program mode setting To display the SSPs 1 Enter the SP mode 2 On the touch panel press Copy SP and together DFU Denotes Design or Factory Use Do not change this value Japan only The feature or item is for Japan only Do not change this value LEF Long Edge Feed SEF Short Edge Feed 6 2 Image Proce...

Page 842: ...he serial number from NVRAM on the control board to a flash memory card While using this SP mode always keep the front cover open This prevents a software module accessing the NVRAM during the upload NVRAM Data Download 5825 Downloads the content of a flash memory card to the NVRAM on the control board 5832 HDD Formatting Enter the SP number for the partition to initialize then press When executio...

Page 843: ... 5967 Copy Server Set Function Allows or denies access to the document server screen After changing this setting you must switch the main switch off and on to enable the new setting 0 Function enable Pressing the Document Server button opens the Document Server screen 1 Function disable Pressing the Document Server button does not display the Document Server screen Free access to the document serv...

Page 844: ...D at random locations until it is overwritten by the next job At the end of every copy and print job the DataOverwriteSecurity Unit automatically writes over unneeded temporary data with random data twice and with a zero 0 once This is the method recommended by NSA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Overwritten Data present No data present B692D9...

Page 845: ...and continues toward 32 At the end of the job the Security module overwrite erase proceeds from the opposite direction starting from 32 31 30 on the innermost track and continues to 1 NOTE Each number in the illustration represents 1 cluster the smallest unit the operating system uses to handle data on the HDD If a copy or print job starts during data overwrite the job has priority and the overwri...

Page 846: ...1 1 1 2 1 3 1 4 1 5 1 6 6 5 4 3 2 1 23 24 2 5 2 6 2 7 2 8 22 2 1 2 0 1 9 1 8 1 7 32 3 1 3 0 2 9 7 9 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 B692D903A WMF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 9 8 10 1 1 1 2 1 3 1 4 1 5 1 6 7 6 5 4 3 2 1 23 24 2 5 2 6 2 7 2 8 22 2 1 2 0 1 9 1 8 1 7 32 3 1 3 0 2 9 29 30 31 32 B692D...

Page 847: ...restarts starting with cluster 21 D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 8 10 1 1 1 2 1 3 1 4 1 5 1 6 7 6 5 4 3 2 1 23 24 2 5 2 6 2 7 2 8 22 2 1 2 0 1 9 1 8 1 7 32 3 1 3 0 2 9 B692D905A WMF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 8 10 1 1 1 2 1 3 1 4 1 6 7 6 5 4 3 2 1 23 24 2 5 2 6 2 7 2 8 22 2 1 2...

Page 848: ...shed 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 8 10 1 1 1 2 1 3 1 4 1 5 1 6 7 6 5 4 3 2 1 23 24 2 5 2 6 2 7 2 8 22 2 1 2 0 1 9 1 8 1 7 32 3 1 3 0 2 9 B692D907A WMF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 8 10 1 1 1 2 1 3 1 4 1 5 1 6 7 6 5 4 3 2 1 23 24 2 5 2 6 2 7 2 8 22 2 1 2 0 1 9 1 8 1 7 32 3 1 3 0 2...

Page 849: ...format converter functions Normal fax functions except I Fax paperless serverless fax Types of temporary data that are not originally stored on the HDD TWAIN scanner 1 A sample print or locked print job can be overwritten after execution 2 The PS3 function cannot be used with the Type A DIMM because the Type A DIMM is inserted in the PS3 slot However B147 B149 is provided with an SD card merge fun...

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