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Series Series 

KNAR/F, KNARP/F, KNAR-D/F, KNARP-D/F,

 

Page 7

 

 

 

KNAR-S/F, KNARP-S/F   

ASME

 

 

9520-082-en 

Revision   14 

TM 9549

 

Edition   11/2017 

2  Notes on safety 

This  operating  manual  contains  fundamental 

information which is to be observed during installation, 

operation and maintenance.  

It  must  therefore  be  read  before  installation  and 

commissioning!

 

For  valves  which  are  used  in  potentially  explosive 

areas, see 

Section 3

Installation,  operation  and  maintenance  are  to  be 

performed by qualified staff. 
The area of responsibility, authority and supervision of 

the staff must be regulated by the customer. 

 

General hazard symbol! 

People may be put at risk. 

 

Safety  symbol!

  The  valve  and  its  function 

may be put at risk if this safety symbol is not 

observed. 

It  is  imperative  to  observe  warnings  and  signs 

attached directly to the valve and they are to be kept 

fully legible. 

Non-observance of the notes on safety may result 

in the loss of any and all claims for damages. 

For  example,  non-observance  may  involve  the 

following hazards: 

  Failure of important functions of the valve/plant. 

  Risk  to  people  from  electric,  mechanical  and 

chemical effects. 

  Risk  to  the  environment  through  leaks  of  hazard-

ous substances. 

 

 

2.1  Intended use  

Ball valves are on/off valves.  
Richter  ball  valves  are  pressure  containing  compo-

nents  in  accordance  with  the  Pressure  Equipment 

Directive (PED) for the passage and shut-off of fluids. 

The valves  are suitable for  vapours, gases and non-

boiling  liquids  of  group  1  according  to  the  PED  and 

have a corrosion-resistant plastic lining. 

Solids

 can lead to increased wear, damage to sealing 

surfaces  or  to  a  reduction  in  the  service  life  of  the 

valve. 
The  operator  must  carefully  examine  in  the  event  of 

operating data other than those provided whether the 

designs  of  the  valve,  accessories  and  materials  are 

suitable for the new application (consult the manufac-

turer). 
Ball  valves  of  the  series  KNAR-S/F  and  KNARP-S/F 

are preferred for corrosive atmosphere and  in clean-

room conditions. 

 

 

2.2  For the customer / operator 

If a valve is used, the operator must ensure that 

  actuators which are retrofitted are adapted to suit 

the valve 

  hot  or  cold  valve  parts  are  protected  by  the 

customer against being touched 

  the  valve  has  been  properly  installed  in  the  pipe 

system 

  the  usual  flow  rates  are  not  exceeded  in  continu-

ous operation. 

This is not the manufacturer's responsibility. 
Loads caused by earthquakes were not allowed for in 

the design. 

Ball  valves  which  are  used  as  end  valves 

must be sealed with a blind flange at the free 

connection  end  and  appropriately  secured 

against unauthorised activation. 

Fire  protection to DIN  EN ISO 10497 is  not possible 

(plastic lining and plastic components). 

 

 

2.3  Improper operation 

The operational reliability of the valve supplied is only 

guaranteed  if  it  is  used  properly  in  accordance  with 

Section 2.1

 of this operating manual. 

The  operation  limits  specified  on  the 

identification  plate  and  in  the  pressure-

temperature  diagram  must  under  no 

circumstances be exceeded. 

 

 

Summary of Contents for V&A KNAR-D/F

Page 1: ...n and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 082 en Revision 14 Edition 11 2017 Series KNAR F K...

Page 2: ...12 9 2 Assembly 12 9 2 1 Packing bellows 12 9 2 2 Ball valve with lever 12 9 2 3 Ball valve with actuator 12 9 3 Conversion from lever to actuator 13 10 Drawings 13 10 1 Legend 13 10 2 Sectional drawi...

Page 3: ...N EN 1563 0 7043 DIN 1693 and ASTM A395 KNAR S F KNARP S F 316 investment cast CF8M 1 4408 Lining material PFA PTFE F On request antistatic F L highly permeation resistant F P Temperature range See pr...

Page 4: ...ents The end of the stem journal or flat pivot point is marked with direction of flow flow rate Kvs and Cv lining material As viewed from above closing is in clockwise direction 1 3 Tightening torques...

Page 5: ...ve it is imperative to observe the max admissible breakaway torque 1 5 Cavitation coefficient z for 75 duty Cv Cv100 0 75 There are at least 3 different V control ball stem units for each nominal size...

Page 6: ...en used in the area of application of ASME the low temperature of ASTM A395 is limited to 20 F 29 C A special material is used for the ball stem unit for operating limits under 14 F to 76 F 10 C to 60...

Page 7: ...are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Solids can lead to increased wear damage to sealing surfaces or to...

Page 8: ...ing evacuation and filling the formation of an explosive atmosphere must be prevented e g by superimposing a layer of nitrogen It is recommended to wait 1 hour before removing the valve from the plant...

Page 9: ...ly after delivery it must be put into proper storage It should be stored in a dry vibration free and well ventilated room at as constant a temperature as possible Elastomers are to be protected agains...

Page 10: ...by different measures e g a cable link At the customer s request a setscrew M6 with a hex nut and washer will be provided at each flange as an additional grounding connection The V control ball stem...

Page 11: ...o fails to stop the leak dismantle and inspect the valve Flange connection main body body end piece is leaking Retighten body screws See paragraph Flange connection valve pipe is leaking Packing is le...

Page 12: ...smantling is performed as described in Section 9 1 1 9 2 Assembly Prior to assembly all parts are to be cleaned and the plastic lined components checked for damage Insert seat rings 401 in the main bo...

Page 13: ...oing so observe direction of rotation of the v control ball stem unit Observe the actuator position in accordance with the actuator operating manual Tighten setscrew 904 4 in the coupling 804 Tighten...

Page 14: ...AR F KNARP F KNAR D F KNARP D F Page 14 KNAR S F KNARP S F ASME 9520 082 en Revision 14 TM 9549 Edition 11 2017 10 2 Sectional drawing ball valve with lever Holes of the flange and housing screws view...

Page 15: ...F KNARP F KNAR D F KNARP D F Page 15 KNAR S F KNARP S F ASME 9520 082 en Revision 14 TM 9549 Edition 11 2017 10 3 Sectional drawing ball valve with actuator Holes of the flange and housing screws vie...

Page 16: ...View and section ball valve with lever View Z Section B B 10 5 View and section ball valve with actuator Section A A Coupe B B Section B B Tighten packing gland follower 503 until spring gland followe...

Page 17: ...th lever KNAR F x x x x x x x x KNAR S F x x x DN 1 1 2 3 4 6 8 L inch mm 5 12 130 5 91 150 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 17 99 457 HL inch mm 7 05 179 10 24 260 12 32 313 20 27...

Page 18: ...3 77 3 15 80 4 64 118 5 27 134 7 24 184 H2 inch mm 2 32 60 2 32 60 3 15 80 3 94 100 H3 inch mm H4 inch mm L inch mm 5 12 130 5 91 150 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 17 99 457 L1 i...

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Page 21: ...r Betriebsanleitung Insbesondere sind regelm ige Wartungsintervalle durchzuf hren und die dichtheitsrelevanten Schraubverbindungen zu berpr fen und wenn notwendig nachzuziehen meets the requirement re...

Page 22: ...129 FIT SD 14 FIT DU 108 FIT DD 36 FIT SFF 62 5 PFDAvg 4 73 10 4 for TProof 1 year MTBF 398 years Safety Intigrity Level SIL 2 Usable lifetime According to IEC 61508 2 7 4 7 4 values of up to 10 years...

Page 23: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 24: ...ich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Page 25: ...The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to env...

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Page 28: ...ion 14 9520 082 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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