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Series GUT/F 

Page 

5

 

 
 

9530-021-en 

Revision 16 

TM 10477

 

Edition    05/2022 

Safety 

This 

operating 

manual 

contains 

fundamental 

information which is to be observed during installation, 
operation  and  maintenance. 

It  must  be  read  before 

installation and commissioning!

 

For  overflow  valves  which  are  used  in  potentially 
explosive areas, see 

Section 3

Installation  and  operation  are  to  be  performed  by 
qualified staff. 

The area of responsibility, authority and supervision of 
the staff must be regulated by the customer. 

 

 

General hazard symbol! 

People may be put at risk. 

 

 

Safety  symbol!

  The  ball  valve  and  its 

function  may  be  put  at  risk  if  this  safety 
symbol is not observed. 

It  is  imperative  to  observe  warnings  and  signs 
attached  directly  to the  valve  and  they  are  to  be  kept 
fully legible. 

Non-observance of the notes on safety may result 
in the loss of any and all claims for damages. 

For  example,  non-observance  may  involve  the 
following hazards: 

  Failure of important functions of the valve/plant. 

  Risk  to  people  from  electric,  mechanical  and 

chemical effects. 

  Risk  to  the  environment  through  leaks  of  hazard-

ous substances. 

 
 

2.1  Intended use  

Richter  overflow  valves  of  the  GUT  series  are 
pressure-maintaining  components  in  accordance  with 
the  Pressure  Equipment  Directive  (DGRL)  for  the 
passage of fluids at a given test pressure.  

The valves are suitable for non-boiling liquids of group 
1  in  acc.  with  the  Pressure  Equipment  Directive 
(DGRL). 

They have a corrosion-resistant plastic lining. 

Solids 

can lead to increased wear, damage to sealing 

surfaces  or  to  a  reduction  in  the  service  life  of  the 
valve. 

 

The  overflow  valves  are  set  at  the  works  to  the 
desired set pressure, tested and lead-sealed. 

Exact  operating  conditions  of  the  overflow  valve 
selected  are  documented  in  the 

data  sheet

.  There 

you  will  find  the  performance  characteristics  such  as 
the  certified  coefficient  of  discharge,  flow  area,  set 
pressure,  opening  pressure,  reseating  pressure  and 
materials. 

In case of the valve is intended for operating data 
other  than  those  intended,  the  customer  must 
carefully examine whether the design of the valve, 
accessories and materials are suitable for the new 
application. (Please consult the manufacturer). 

 

 

2.2  For the customer / operator 

If a valve is used, the operator must ensure that 

  hot  or  cold  valve  parts  are  protected  by  the 

customer against being touched 

  the  valve  has  been  properly  installed  in  the  pipe 

system 

  the  operating  conditions  stipulated  in  the  data 

sheet  are  not  exceeded  in  continuous  operating 
mode. 

This is not the manufacturer's responsibility. 

Loads caused by earthquakes were not allowed for in 
the design. 

Fire  protection  to  DIN  EN  ISO  10497  is  not  possible 
(plastic lining and plastic components). 
 
 

2.3  Improper operation 

The  operational  safety  of  the  valve  supplied  is  only 
guaranteed  if  it  is  used  properly  in  accordance  with 

Section 2.1

 of this operating manual.  

The  operation  limits  specified  on  the  name  plate  and 
in  the  pressure-temperature  diagram  must  under  no 
circumstances be exceeded. 

See  also  improper  operation  and  their  consequences 
in 

Section 7.4

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for GUT/F Series

Page 1: ...erved before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9530 021 en...

Page 2: ...ion forces 9 6 3 Valve connecting dimensions 9 6 4 Flange caps and gaskets 9 6 5 Direction of flow and installation position 9 6 6 Grounding 9 6 7 Installation 9 7 Operation 10 7 1 Initial commissioni...

Page 3: ...300 raised face Materials Body material Ductile cast iron EN JS 1049 ASTM A395 Lining material PFA PTFE F On request antistatic PFA L F L highly permeation resistant F P Ultrapure PFA HP F HP Bellows...

Page 4: ...o ASME Class 300 Flange Nominal size screws Tightening torque mm inch ASME Nm in lbs 25 1 4 x 15 133 Cover screws ISO DIN Flange Nominal size screws Tightening torque mm inch ISO DIN Nm in lbs 25 1 4...

Page 5: ...ve a corrosion resistant plastic lining Solids can lead to increased wear damage to sealing surfaces or to a reduction in the service life of the valve The overflow valves are set at the works to the...

Page 6: ...the valve must be completely filled with medium at all times or else a potentially explosive atmosphere must be excluded by superimposing a layer of inert gas b Discharges outside the valve At the poi...

Page 7: ...a dry vibration free and well ventilated room at as constant a temperature as possible In general a storage period of 10 years should not be exceeded Store the valve in an upright position and secure...

Page 8: ...s of flow 6 2 Sizing of the outlet line Outlet lines are to be sized so that reliable functioning of the valve is ensured under all expected operating conditions The medium is to be discharged so that...

Page 9: ...e of metal or enamel can be damaged use PTFE lined seals with a metal inlay These gaskets are available as special accessories in the Richter range 6 5 Direction of flow and installation position Qqq...

Page 10: ...ssioning When recommissioning the valve make sure that all the appropriate steps as described in Section 6 1 to 6 7 and Section 7 1 are repeated 7 4 Improper operation and their consequences Fig 7 The...

Page 11: ...re vessels VBG 17 32 and TRD 601 sheet 2 paragraph 3 4 The intervals for regular checks are to be laid down by the customer in line with the operating conditions All repair work is to be performed by...

Page 12: ...plug and seat Unscrew cap 207 Undo groove nut 509 1 Undo straining screw 581 Do not turn the entire stem 800 There is a risk of the insert sleeve 308 being unscrewed out of the bellows 206 or the fold...

Page 13: ...ciation of the German Technical Supervi sory Boards All pressure tests should be carried out in compliance with DIN EN 12266 1 or API 527 It is recommended to perform a bubble test with a 5 mm diamete...

Page 14: ...Series GUT F Page 14 9530 021 en Revision 16 TM 10477 Edition 05 2022 10 2 Sectional drawing...

Page 15: ...EN 1092 2 type B ISO 7005 2 Type B PN 16 or flanges drilled to ASME B16 5 Class 150 Flanges acc to ASME B16 5 Class 150 or 300 raised face Nominal size EN 558 series 1 ANSI ISA 75 08 01 Class 150 ANSI...

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Page 18: ...om T V S d Industrie Service GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La S 10 4 mg s...

Page 19: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 20: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 21: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 22: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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