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8

ATV Portable Truck Scale Assembly Instructions

Be certain each load cell grounding strap is securely 
connected to the top plate and bottom plate of each 
load cell mount. Some models have ground straps 
i n c l u d e d   t o   i n s t a l l   b e t w e e n   m o d u l e s .   T h e s e  
inter-module straps ensure that the entire scale is 
connected to the same single-point ground. There 
should be metal-to-metal contact with no presence of 
paint or grout. This strap is designed to channel power 
surges on the deck around—rather than through—the 
load cell to ground. A thick coating of anti-oxidant 
g r e a s e   s h o u l d   b e   m a i n t a i n e d   o n   a l l   g r o u n d  
connections to prevent corrosion.

A separate grounding system conductor must extend 
uninterrupted from the main service panel ground to 
the scale to protect load cells and scale wiring from 
lightning and other transient damage. This ground 
wire conductor must be an unsheathed #10 copper 
wire or larger. Run the bare ground wire conductor 
intact from the AC power ground rod to the scale in a 
separate trench.

 

Bring the wire up from the trench 

near the J-box and attach it to the ground lug located 
in the J-box pocket. This grounds the scale frame to 
the same single-point ground as the AC power for the 
indicator.

A ground wire is included to attach the J-box ground 
lug to the ground lug located in the J-box pocket. 
Grounding of the J-box is essential for operation of 
the DC transient protection incorporated into the 
J-box.

3.5

Installing Transient Protection

A two-year lightning protection package comes standard all truck scales. The individual components of this 
comprehensive package are designed to protect AC and DC portions of the system. The lightning protection 
package includes:

DC transient protection included with standard J-box board(s). This DC transient protection handles up 
to eight load cells. Scales with more than eight load cells require additional J-boxes.

Self-contained DC transient protection unit in the homerun cable at the indicator.

A 115 VAC uninterruptable power supply/surge protector in the AC line before the indicator.

Number 10 bare ground conductor cable buried in earth from scale frame to DC transient board at 
indicator and finally to the AC power ground lug.

Figure 3-2.  Grounding and Transient Protection on ATV Scale

NOTE

: Serial communications (if used) may also require transient protection to fully protect entire system. A TP-232 DC Transient 

Protection is suitable protection for serial communications lines. In addition, printers, remote displays and other devices 
connected to serial communications should be protected with AC transient protection.

10 ga. bare ground wire to DC 

protection ground before indicator

Ground Lug 
Located in
J-box Pocket

Summary of Contents for SURVIVOR ATV series

Page 1: ...ATV Portable Truck Scale Assembly Instructions 68982...

Page 2: ......

Page 3: ...erview and Equipment Required 10 4 2 Trimming Individual Cells 10 4 3 Trimming Paired Sections 11 4 4 Calibrating with Test Weights 11 5 0 Load Cell Replacement 13 5 1 Replacement Procedure 13 5 2 End...

Page 4: ...ii ATV Portable Truck Scale Assembly Instructions...

Page 5: ...ss cables at each load cell metal conduit on weighbridge for load cell cable runs flexible conduit from load cell to metal conduit conduit fittings for flexible to metal conduit polycarbonate junction...

Page 6: ...complete wiring in approximately 1 2 hour Note these estimated times may vary 1 2 Recommended Equipment and Tools Crane maximum module weight is approximately 12 500 lbs Four chains or cables 8 minim...

Page 7: ...al Tag The serial tag on an ATV Series portable truck scale truck scale is found at the end of the scale near the SURVIVOR logo see Figure 1 3 A duplicate tag is placed inside of the J box pocket see...

Page 8: ...Installation 3 Set other self contained module to other end of spacer tube spacer tube is used to ensure proper distance between self contained modules for installation of bridge module This module s...

Page 9: ...at holds the stand up see Figure 2 7 Lift stand up with chain located inside load cell pocket See Figure 2 7 Re install the bolt and hitch pin previously removed and the stand will hold in the retract...

Page 10: ...that holds stand in retracted position see Figure 2 9 3 Jack up each corner of module until hitch pin can be re installed in shipping position 4 Install bolt connecting stand to bulkhead base see Figu...

Page 11: ...ablish separate earth grounds for the scale These separate earth grounds do not share the same zero reference as the existing earth ground for the AC power system This difference in electrical potenti...

Page 12: ...ach the J box ground lug to the ground lug located in the J box pocket Grounding of the J box is essential for operation of the DC transient protection incorporated into the J box 3 5 Installing Trans...

Page 13: ...R16 R18 VR2 R19 R39 VR10 R35 R37 VR11 R27 R29 R31 R9 R11 R12 R1 R3 R5 VR5 R6 JP5 JMP NEG JMP POS VR8 VR3 VR1 VR12 VR6 J1 VR4 J2 R13 R7 EXPANSION J9 J5 ARC R46 JP4 JP3 ARGND JP14 JP15 JP13 L3 L4 L2 J8...

Page 14: ...the indicator Power up the indicator Turn all load cell potentiometers individual and section in the J box clockwise so all signals are at full strength Refer to the J box instruction manual for prop...

Page 15: ...s are trimmed for equal output pairs of load cells on opposite sides of the scale must be trimmed for equal sectional output This process is called section trimming 1 Park the loaded weight cart in th...

Page 16: ...he test weight truck bags of sand or any convenient items easy to load onto the scale This total calibration weight of 25 of scale capacity 12 5 test weights 12 5 substitution weight is required by we...

Page 17: ...all load cell and link assembly onto the baseplate Install load cell mount bolts and torque to 50 75 ft lb 7 Pull load cell cable through conduit using pull cord Make a loop in flex conduit between th...

Page 18: ...quipment by RLWS confirms that the non conformity actually exists and was not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the s...

Page 19: ...ATV Portable Truck Scale Assembly Instructions 15 7 0 Assembly and Foundation Drawings Figure 7 1 70 x 11 ATV Assembly Drawing...

Page 20: ...16 Assembly and Foundation Drawings Figure 7 2 ATV Single Module 30 Assembly Drawing...

Page 21: ...ATV Portable Truck Scale Assembly Instructions 17 Figure 7 3 70 x 11 ATV Pier Foundation Print...

Page 22: ...18 Assembly and Foundation Drawings Figure 7 4 30 ATV Pier Foundation Print...

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