background image

 

6

 

IQ9500 Installation Manual

 

2.5

Powering Up the IQ9500

 

The IQ9500 can be operated either from an AC power
source or with an optional rechargeable battery pack
(DC power). The DC power allows the unit to be
completely portable. Instructions for DC operation are
contained in Section 2.5.3.

 

2.5.1

AC Power Source

 

To power-up the IQ9500 using the AC power cord:

1. Connect female end of AC power cord

(Figure 2-4) under scale base.

 

Figure 2-4.  Location of AC Power Cord Receptacle and 

Load Cell Cable

 

2. Connect load cell cable from scale to Cable

Port 1 in the back of the keyboard
(Figure 2-5). 

 

Figure 2-5. Scale Base Connector Ports

 

3. Plug the AC power cord into a grounded 115

VAC receptacle.

4. Press 

 

ON/OFF

 

 

 

and allow scale to warm up for

10 minutes. The display momentarily shows
the revision number, shows all digits from 0 to
9 in a count-up mode, goes blank, shows all
8s, and then enters normal weighing mode.

If the scale has been connected to AC power while in
the OFF condition, no warm-up is necessary. 

 

NOTE:

 

 

 

If the scale displays erratic data, it may be caused

by a power transient. Turn the scale off and momentarily
unplug it from the wall outlet. Then restart by plugging the
scale back in and pressing 

 

ON/OFF

 key. The scale will go

through a display check; no warm up is needed.

2.5.2

DC Battery Pack Replacement/Installation

An optional DC battery pack is available and may be
purchased from RLWS to ship with the scale or
retrofit in the field. 

The battery pack is located in the bottom of the scale
base and partial disassembly is required to install or
replace it. Use the following procedure to install or
replace the battery pack.

To prevent load cell damage,
reinstall setscrews before replacing
battery.

1. Unplug scale from power source.

2. Remove scale platter.

3. Remove the four platform support screws

from the left-hand platform support assembly
(shown in Figure 

2-6). Remove the four

screws from the right-hand platform support
assembly. 

4. Remove both platform support assemblies

and set aside.

NOTE: 

The single-platform scale has four platform

support (spider) screws while the dual-platform scale
has four screws for each of the two platform
supports. 

Figure 2-6. Removing Platter Support Screws and Platter 

Support on a Dual-Platform Scale

5. Place scale on side. Remove four top cover

screws (shown in Figure 2-7). Set scale on
legs and remove top cover.

LOAD CELL CABLE 

AC POWER CORD RECEPTACLE 

CABLE PORT 2 

CABLE PORT 1 

!

Caution

REMOVE PLATFORM SUPPORT SCREWS
(DUAL-PLATFORM INSTALLATION) 

Summary of Contents for IQ9500

Page 1: ...53785 IQ9500 Counting Scale Version 6 2E Installation Manual...

Page 2: ...Toggling Between Net and Gross Weight 11 3 3 Entering Unit Weights 12 3 4 Part Accumulation and Reduction Without Recalling an Item Code 12 3 5 Toggle Between Scales 13 4 0 Programming the Scale 14 4...

Page 3: ...at 37 8 11 Three Lines Bar Code 37 8 12 Header 37 8 13 Z Command 38 9 0 Appendix 39 9 1 IQ9500 Character Code List Teraoka Code 39 9 2 IQ9500 Message List 40 9 3 Connector Pinouts 41 9 4 Cable Wiring...

Page 4: ...5 0 to 50 000 pounds Features include 200 item code storage over under weight and quantity checking capability based on programmable setpoints and an optional battery power for standalone application...

Page 5: ...ght INSUFF Net weight below a specific percentage of scale capacity RECOM Unit weight recomputing is possible BATT Battery power level is low MEMORY Quantity being accumulated or memory overflow error...

Page 6: ...et and clear tare weights in the normal weighing mode Used to compute unit weight by sampling Press the PIECES key after placing a 10 piece sample on the platform or after using the numeric keypad to...

Page 7: ...ws for Single and Dual Platform Scales 2 Remove load cell setscrew see Figure 2 2 using the 2 millimeter hex wrench provided with scale NOTE Keep locknut in the approximate original position on the se...

Page 8: ...01 0 0001 11 x 16 NOTE Weight and counting resolutions listed apply to IQ9500 base internal and remote external scales of these capacities Table 2 1 IQ9500 Single Platform Capacities Capacity lb Samp...

Page 9: ...Then restart by plugging the scale back in and pressing ON OFF key The scale will go through a display check no warm up is needed 2 5 2 DC Battery Pack Replacement Installation An optional DC battery...

Page 10: ...for approximately 4 hours of continuous use Refer to SPEC 1 Power Auto Off Function for extended hours of use It will take approximately 8 hours to fully recharge a battery that has been completely di...

Page 11: ...reliefs are securely mounted reinstall bracket using the three 4 mm x 8 mm panhead screws previously removed 2 8 Pole Mounting Instructions 1 Disconnect AC power cord from the bottom of the scale Rem...

Page 12: ...Board Screws 5 Unsolder the five load cell wires at power board 6 Remove four machine screws securing the platform attach bracket Figure 2 12 to the load cell bracket Remove platform attach bracket F...

Page 13: ...crews securing the platform attach bracket Figure 2 14 to the load cell bracket Remove platform attach bracket Figure 2 14 Remove Platform Attach Bracket 7 Remove two load cell cap screws from load ce...

Page 14: ...tive to weight 3 Tightening the manufacturing tolerances on the parts reduces piece weight variations and increases count accuracy 3 1 Entering Tare Weights Tare weights can be entered in the scale by...

Page 15: ...al sample and then press the PIECES key again The display will show the unit weight and the quantity of the sample SPEC 5 bit 2 Set to 1 1 Press REZERO key to zero scale 2 Place 10 pieces of the item...

Page 16: ...art reduction can be also be done by using the key while the scale is in the weighing mode and the MEMORY annunciator is on 1 Conduct a sampling process Section 3 3 to determine the unit weight of the...

Page 17: ...weight refer to Section 3 1 4 Enter unit weight value refer to Section 3 3 5 Press NET GROSS key to enter initial quantity in stock for this item The QUANTITY display will prompt InVEnt and UNIT WEIG...

Page 18: ...signation 00 Percent quantity Setpoint 1 Quantity The quantity value can be no greater than 999999 Setpoint 2 Percent of Setpoint 1 The percentage value can be no greater than 999 The value for Setpoi...

Page 19: ...e from memory refer to Section 4 3 1 or Section 4 3 2 2 Place items to be counted on the scale 3 Press the PIECES key for recomputing the unit weight 4 Press the UNIT WEIGHT key to store the new unit...

Page 20: ...ng applications that are based on weight or quantity SPEC 7 and SPEC 18 are used for configuring the setpoint type latching buzzer TTL outputs and the number of setpoints The eight pin DIN connector d...

Page 21: ...in the WEIGHT display and configura tion of four bits for SPEC 0 appears in QUANTITY display Bit 3 is the left digit in QUANTITY display 2 Press the key to move up through each specification until the...

Page 22: ...key after adding number of pieces 1 Automatically recomputes after adding number of pieces Date Order 00 Year Month Day 01 Day Month Year 11 Month Day Year 6 1101 Display Accuracy of Unit Weight 0 No...

Page 23: ...Force Balance SPEC 8 9 PC SPEC 10 11 If two RS 232 devices printer and PC are going to be connected to the scale then you must select one of the two settings below 010 Printer SPEC 10 11 PC SPEC 8 9...

Page 24: ...d each must have their own channel location Refer to Section 7 1 on page 27 for more details 18 0000 Setpoint TTL Output 0 Active low 1 Active high Number of Setpoints 000 2 setpoints 001 3 setpoints...

Page 25: ...100 Comma Display 0 No 1 Yes Digital Tare Setting 0 No 1 Yes Tare Range 00 100 FS 01 50 FS 10 5 FS 11 Not available 28 0000 Auto Tare Clear When Rezero 0 No 1 Yes Automatic Unit Weight Clear Condition...

Page 26: ...tings 00 Normal 01 Prevent from small vibration fast change in display 10 Prevent from medium vibration 11 Prevent from large slow change in display 35 0000 For Scale 2 0 For std normal load cell 1 Fo...

Page 27: ...too large offset Digital Tare with Weight on Scale 0 Yes 1 No Internal Count 0 500 000 1 1 000 000 Stability Check When Changing Scale 0 Yes 1 No 39 0010 Not used Specification Default Bit 3 Bit 2 Bit...

Page 28: ...fication 25 Specification 32 0 5 0 0001 0101 0100 0100 0000 1010 1 0 0001 0101 0100 0000 0000 1010 2 5 0 0002 0001 0100 0000 0000 1010 5 0 0005 1001 0100 0000 0000 1010 10 0 001 0101 0011 0000 0000 10...

Page 29: ...r the known calibration weight including all trailing zeros using the numeric keypad 7 Remove the test weight from the scale to verify that the zero value has not shifted If the value in the WEIGHT di...

Page 30: ...by an authorized service technician Do not set Specifications 16 and 17 to the configuration shown below A lockup condition will result if these configurations are selected Contact an authorized servi...

Page 31: ...tion Setting 16 0001 17 1011 25 0000 32 1100 Cable Port 1 Cable Port 1 OR OR WEIGHT UNIT WEIGHT QUANTITY 7 8 9 4 5 6 1 2 3 0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZER...

Page 32: ...0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZERO CLEAR PROG CODE IN OUT 9 5 0 0 UNIT WT PER PIECE IQ9500 Single Platform Scale 1 Bench Scale Scale 2 Cable Port 2 Cable P...

Page 33: ...2 IQ9500 Single Platform Scale 1 Y cable required Cable Port 1 WEIGHT UNIT WEIGHT QUANTITY 7 8 9 4 5 6 1 2 3 0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZERO CLEAR PROG...

Page 34: ...les WEIGHT UNIT WEIGHT QUANTITY 7 8 9 4 5 6 1 2 3 0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZERO CLEAR PROG CODE IN OUT 9 5 0 0 UNIT WT PER PIECE IQ9500 Dual Platform C...

Page 35: ...er to the Eltron printer manual for baud rate data bit and stop bit settings if it desired to change them from the factory defaults The default settings are 9600 baud rate eight bit data length no par...

Page 36: ...d connnected to either the 9 pin D sub connector or the 8 pin DIN connector NOTE Epson printers must be connected to the IQ9500 and powered on before powering up the IQ9500 Table 8 4 through Table 8 7...

Page 37: ...th Header The IQ9500 to PC output data format is identified in SPEC 12 bit 0 and is set to 0 The output data format includes a header and data One data consists of Header Data and CR The following ill...

Page 38: ...e data LF must be added at the end as a termination code of the transmission Header Code ASCII Code Data Title Data 0 30 Net Weight NET WEIGHT Net Weight 1 31 Unit Weight UNIT WEIGHT Unit Weight 2 32...

Page 39: ...own below Shown in Table 8 13 is the result of printed data detailed above Table 8 13 Result of Printed Data 8 8 Status Data Byte The status data byte for bits 0 through 7 is shown below Status data b...

Page 40: ...D code 8 11 Three Lines Bar Code The IQ9500 can read three lines of bar code The following illustrations show the configuration for Lines 1 2 and 3 Line 1 Line 2 Line 3 Communication available in the...

Page 41: ...nction key and are shown below Z Command Function Z Command Function Z0 Rezero Z6 Clear Z1 Print ZS1 Scale 1 Z2 Unit weight clear ZS2 Scale 2 Z3 Plus ZS3 Scale 3 Z4 Minus ZS4 Scale 4 Z5 Tare NOTE SPEC...

Page 42: ...lay will always prompt t C 01 and the UNIT WEIGHT display will show 00 The QUANTITY display will prompt CodE PArt no P nAme or Lot no depending on the data you are entering The display will show t C a...

Page 43: ...3 Fri 4 Sat 5 Sun 6 not F Item not found OF Overflow P nA E Part name P no Part number PrESS CodE Calibration mode Press code key to auto find zero number ProG Programming mode P SP Item setpoint rS2...

Page 44: ...RTS RTS 8 vcc 5 V n c Table 9 2 Eight Pin DIN Connector Pin Description Pin Number Remote Platform Connector Description 1 Not used 2 Not used 3 Excitation 4 Excitation 5 6 Signal 7 Signal 8 Shield 9...

Page 45: ...ration SPARE FUSE FUSE TESTER 1 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 9 OPTO 22 G4PB4 FIELD CONTROL OAC5 OUT OAC5 OUT OAC5 OUT OAC5 OUT FUSE HIGH VOLTAGE AC IN OUT COM HOT GRD AC WIRING TO CONTROLLED EQUIPMEN...

Page 46: ...ble 9 6 Wiring for Cable PN 41279 TM U295 TM U200 TM U295 TM U200 25 pin D Sub Male IQ9500 8 pin DIN Male Function Pin Pin Function RxD 3 5 TxD GND 7 2 GND DSR 6 7 RTS DTR 20 6 CTS Table 9 7 Wiring fo...

Page 47: ...44 IQ9500 Installation Manual 9 5 Bar Code Board...

Page 48: ...ccident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified altered or...

Reviews: