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12

IQ9500 Installation Manual

An example of toggling between net weight and gross
weight is shown below:

1. Place 0.5 lb weight on the scale and then press

TARE

 once. The 

WEIGHT

 display should show

0.000

 

lb.

2. Place another 0.5 lb weight on the scale. The

scale 

WEIGHT

 display should now show 

0.500

and the 

NET

 annunciator should be

illuminated.

3. Press 

NET/GROSS

. The 

WEIGHT

 display

should show 

1.000

 and the 

GROSS

 weight

annunciator is illuminated. The 

UNIT-WEIGHT

and the 

QUANTITY

 displays go blank. 

4. Press 

NET/GROSS

. The 

WEIGHT

 display

should now show 

0.500

 and is the 

NET

weight annunciator is illuminated. 

3.3

Entering Unit Weights 

Entering unit weights can be done either by  sampling,
as presented in Section 3.3.1, or by key entry as
described in Section 3.3.2. 

SPEC 0, bit 0 (

Piece

 

Weight Selection

) works in

conjunction with the 

UNIT-WEIGHT

 display. Setting it

to 

0

 signifies that the 

UNIT-WEIGHT

 value shown is per

1000 pieces. Setting it to 

1

 signifies that the unit

weight value shown is per one piece (A.P.W.). If
SPEC 0, bit 0 is set to 

1

, the 

UNIT WT PER PIECE

annunciator is illuminated.

NOTE:

 

SPEC 4, bits 1 and 2 (Extent of Insufficient

Samples) controls unit weight sampling. Extent of
Insufficient Samples is defaulted for 0.1 percent.

3.3.1

Unit Weight Operation by Sampling

Unit weight operation by sampling is accomplished
by placing a known quantity of pieces to be sampled
on the scale and then pressing the 

PIECES

 key. The

scale will calculate a unit weight based on the
capacity of the scale compared to the weight of the
sample. The following paragraphs detail the procedure
with SPEC 5, bit 2 either set at 

0

 or 

1

.

SPEC 5, bit 2 Set to 0

1. Press 

REZERO

 to zero scale.

2. Place 10 pieces of the item to be sampled on

the scale. 

3. Press 

PIECES

 key. If the sample weight is

sufficient (

INSUFF

 annunciator is off), the

display will show a unit weight for 10 pieces.
However, if the weight of the sample is
insufficient (

INSUFF

 annunciator is on) the

display will show 

---Add xx

 pieces. Add the

indicated number of pieces to the initial
sample and then press the 

PIECES

 key again.

The display will show the unit weight and the
quantity of the sample.

SPEC 5, bit 2 Set to 1

1. Press 

REZERO

 

key to zero scale.

2. Place 10 pieces of the item to be sampled on

the scale. 

3. Press the 

PIECES

 key. If the weight of the

sample is sufficient (

INSUFF

 annunciator is

off), the display will show a unit weight for 10
pieces. However, if the weight of the sample
is insufficient (

INSUFF

 annunciator is on) the

display will show 

---Add xx

 pieces. Add the

indicated number of pieces to the initial
sample. The display will then automatically
recompute the sample size and display the
unit weight and quantity of the sample.

3.3.2

Unit Weight Operation by Key Entry

Unit weight operation by key entry is accomplished
by using the numeric keypad to enter the known value
of the unit weight and then pressing the 

UNIT

WEIGHT

 key. An example of unit weight operation by

key entry is shown below:

1. With the display in the weighing mode, enter

the known unit weight using the keyboard, for
example, 

200.00

.

 

Remember, the setting for

SPEC 0  will determine if the value you enter
is per piece (A.P.W.) or per 1000 pieces.

2. Press 

UNIT WEIGHT

 key to enter the unit

weight.

3. Place a 2 lb. weight on the scale. The scale

displays the quantity for the weight placed on
the scale, for example, the 

WEIGHT

 

display

will read 

2.000

the

 

UNIT-WEIGHT

 

display

will read 

200.00

and

 

the 

QUANTITY

 

display

will read 

10

).

3.4

Part Accumulation and Reduction–
Without Recalling an Item Code

The IQ9500 counting scale is fully capable of part
number inventory tracking and maintenance using the
stored item code function internal to the scale
software. This is described in Section 4.3.5, Inventory
Operations Related to the Item Code Quantity Value.

Additionally, the scale has the capability to  acquire
the total number of parts using the accumulation or
reduction function of the scale (similar to the add/
subtract functions of a calculator). 

3.4.1

Part Accumulation

To  find the total accumulated quantity of similar
containers  filled with parts, use the accumulation
procedure detailed below (six containers are used in
this example procedure): 

1. Conduct a sampling process (Section 3.3) to

determine the unit weight of the pieces.

Summary of Contents for IQ9500

Page 1: ...53785 IQ9500 Counting Scale Version 6 2E Installation Manual...

Page 2: ...Toggling Between Net and Gross Weight 11 3 3 Entering Unit Weights 12 3 4 Part Accumulation and Reduction Without Recalling an Item Code 12 3 5 Toggle Between Scales 13 4 0 Programming the Scale 14 4...

Page 3: ...at 37 8 11 Three Lines Bar Code 37 8 12 Header 37 8 13 Z Command 38 9 0 Appendix 39 9 1 IQ9500 Character Code List Teraoka Code 39 9 2 IQ9500 Message List 40 9 3 Connector Pinouts 41 9 4 Cable Wiring...

Page 4: ...5 0 to 50 000 pounds Features include 200 item code storage over under weight and quantity checking capability based on programmable setpoints and an optional battery power for standalone application...

Page 5: ...ght INSUFF Net weight below a specific percentage of scale capacity RECOM Unit weight recomputing is possible BATT Battery power level is low MEMORY Quantity being accumulated or memory overflow error...

Page 6: ...et and clear tare weights in the normal weighing mode Used to compute unit weight by sampling Press the PIECES key after placing a 10 piece sample on the platform or after using the numeric keypad to...

Page 7: ...ws for Single and Dual Platform Scales 2 Remove load cell setscrew see Figure 2 2 using the 2 millimeter hex wrench provided with scale NOTE Keep locknut in the approximate original position on the se...

Page 8: ...01 0 0001 11 x 16 NOTE Weight and counting resolutions listed apply to IQ9500 base internal and remote external scales of these capacities Table 2 1 IQ9500 Single Platform Capacities Capacity lb Samp...

Page 9: ...Then restart by plugging the scale back in and pressing ON OFF key The scale will go through a display check no warm up is needed 2 5 2 DC Battery Pack Replacement Installation An optional DC battery...

Page 10: ...for approximately 4 hours of continuous use Refer to SPEC 1 Power Auto Off Function for extended hours of use It will take approximately 8 hours to fully recharge a battery that has been completely di...

Page 11: ...reliefs are securely mounted reinstall bracket using the three 4 mm x 8 mm panhead screws previously removed 2 8 Pole Mounting Instructions 1 Disconnect AC power cord from the bottom of the scale Rem...

Page 12: ...Board Screws 5 Unsolder the five load cell wires at power board 6 Remove four machine screws securing the platform attach bracket Figure 2 12 to the load cell bracket Remove platform attach bracket F...

Page 13: ...crews securing the platform attach bracket Figure 2 14 to the load cell bracket Remove platform attach bracket Figure 2 14 Remove Platform Attach Bracket 7 Remove two load cell cap screws from load ce...

Page 14: ...tive to weight 3 Tightening the manufacturing tolerances on the parts reduces piece weight variations and increases count accuracy 3 1 Entering Tare Weights Tare weights can be entered in the scale by...

Page 15: ...al sample and then press the PIECES key again The display will show the unit weight and the quantity of the sample SPEC 5 bit 2 Set to 1 1 Press REZERO key to zero scale 2 Place 10 pieces of the item...

Page 16: ...art reduction can be also be done by using the key while the scale is in the weighing mode and the MEMORY annunciator is on 1 Conduct a sampling process Section 3 3 to determine the unit weight of the...

Page 17: ...weight refer to Section 3 1 4 Enter unit weight value refer to Section 3 3 5 Press NET GROSS key to enter initial quantity in stock for this item The QUANTITY display will prompt InVEnt and UNIT WEIG...

Page 18: ...signation 00 Percent quantity Setpoint 1 Quantity The quantity value can be no greater than 999999 Setpoint 2 Percent of Setpoint 1 The percentage value can be no greater than 999 The value for Setpoi...

Page 19: ...e from memory refer to Section 4 3 1 or Section 4 3 2 2 Place items to be counted on the scale 3 Press the PIECES key for recomputing the unit weight 4 Press the UNIT WEIGHT key to store the new unit...

Page 20: ...ng applications that are based on weight or quantity SPEC 7 and SPEC 18 are used for configuring the setpoint type latching buzzer TTL outputs and the number of setpoints The eight pin DIN connector d...

Page 21: ...in the WEIGHT display and configura tion of four bits for SPEC 0 appears in QUANTITY display Bit 3 is the left digit in QUANTITY display 2 Press the key to move up through each specification until the...

Page 22: ...key after adding number of pieces 1 Automatically recomputes after adding number of pieces Date Order 00 Year Month Day 01 Day Month Year 11 Month Day Year 6 1101 Display Accuracy of Unit Weight 0 No...

Page 23: ...Force Balance SPEC 8 9 PC SPEC 10 11 If two RS 232 devices printer and PC are going to be connected to the scale then you must select one of the two settings below 010 Printer SPEC 10 11 PC SPEC 8 9...

Page 24: ...d each must have their own channel location Refer to Section 7 1 on page 27 for more details 18 0000 Setpoint TTL Output 0 Active low 1 Active high Number of Setpoints 000 2 setpoints 001 3 setpoints...

Page 25: ...100 Comma Display 0 No 1 Yes Digital Tare Setting 0 No 1 Yes Tare Range 00 100 FS 01 50 FS 10 5 FS 11 Not available 28 0000 Auto Tare Clear When Rezero 0 No 1 Yes Automatic Unit Weight Clear Condition...

Page 26: ...tings 00 Normal 01 Prevent from small vibration fast change in display 10 Prevent from medium vibration 11 Prevent from large slow change in display 35 0000 For Scale 2 0 For std normal load cell 1 Fo...

Page 27: ...too large offset Digital Tare with Weight on Scale 0 Yes 1 No Internal Count 0 500 000 1 1 000 000 Stability Check When Changing Scale 0 Yes 1 No 39 0010 Not used Specification Default Bit 3 Bit 2 Bit...

Page 28: ...fication 25 Specification 32 0 5 0 0001 0101 0100 0100 0000 1010 1 0 0001 0101 0100 0000 0000 1010 2 5 0 0002 0001 0100 0000 0000 1010 5 0 0005 1001 0100 0000 0000 1010 10 0 001 0101 0011 0000 0000 10...

Page 29: ...r the known calibration weight including all trailing zeros using the numeric keypad 7 Remove the test weight from the scale to verify that the zero value has not shifted If the value in the WEIGHT di...

Page 30: ...by an authorized service technician Do not set Specifications 16 and 17 to the configuration shown below A lockup condition will result if these configurations are selected Contact an authorized servi...

Page 31: ...tion Setting 16 0001 17 1011 25 0000 32 1100 Cable Port 1 Cable Port 1 OR OR WEIGHT UNIT WEIGHT QUANTITY 7 8 9 4 5 6 1 2 3 0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZER...

Page 32: ...0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZERO CLEAR PROG CODE IN OUT 9 5 0 0 UNIT WT PER PIECE IQ9500 Single Platform Scale 1 Bench Scale Scale 2 Cable Port 2 Cable P...

Page 33: ...2 IQ9500 Single Platform Scale 1 Y cable required Cable Port 1 WEIGHT UNIT WEIGHT QUANTITY 7 8 9 4 5 6 1 2 3 0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZERO CLEAR PROG...

Page 34: ...les WEIGHT UNIT WEIGHT QUANTITY 7 8 9 4 5 6 1 2 3 0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZERO CLEAR PROG CODE IN OUT 9 5 0 0 UNIT WT PER PIECE IQ9500 Dual Platform C...

Page 35: ...er to the Eltron printer manual for baud rate data bit and stop bit settings if it desired to change them from the factory defaults The default settings are 9600 baud rate eight bit data length no par...

Page 36: ...d connnected to either the 9 pin D sub connector or the 8 pin DIN connector NOTE Epson printers must be connected to the IQ9500 and powered on before powering up the IQ9500 Table 8 4 through Table 8 7...

Page 37: ...th Header The IQ9500 to PC output data format is identified in SPEC 12 bit 0 and is set to 0 The output data format includes a header and data One data consists of Header Data and CR The following ill...

Page 38: ...e data LF must be added at the end as a termination code of the transmission Header Code ASCII Code Data Title Data 0 30 Net Weight NET WEIGHT Net Weight 1 31 Unit Weight UNIT WEIGHT Unit Weight 2 32...

Page 39: ...own below Shown in Table 8 13 is the result of printed data detailed above Table 8 13 Result of Printed Data 8 8 Status Data Byte The status data byte for bits 0 through 7 is shown below Status data b...

Page 40: ...D code 8 11 Three Lines Bar Code The IQ9500 can read three lines of bar code The following illustrations show the configuration for Lines 1 2 and 3 Line 1 Line 2 Line 3 Communication available in the...

Page 41: ...nction key and are shown below Z Command Function Z Command Function Z0 Rezero Z6 Clear Z1 Print ZS1 Scale 1 Z2 Unit weight clear ZS2 Scale 2 Z3 Plus ZS3 Scale 3 Z4 Minus ZS4 Scale 4 Z5 Tare NOTE SPEC...

Page 42: ...lay will always prompt t C 01 and the UNIT WEIGHT display will show 00 The QUANTITY display will prompt CodE PArt no P nAme or Lot no depending on the data you are entering The display will show t C a...

Page 43: ...3 Fri 4 Sat 5 Sun 6 not F Item not found OF Overflow P nA E Part name P no Part number PrESS CodE Calibration mode Press code key to auto find zero number ProG Programming mode P SP Item setpoint rS2...

Page 44: ...RTS RTS 8 vcc 5 V n c Table 9 2 Eight Pin DIN Connector Pin Description Pin Number Remote Platform Connector Description 1 Not used 2 Not used 3 Excitation 4 Excitation 5 6 Signal 7 Signal 8 Shield 9...

Page 45: ...ration SPARE FUSE FUSE TESTER 1 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 9 OPTO 22 G4PB4 FIELD CONTROL OAC5 OUT OAC5 OUT OAC5 OUT OAC5 OUT FUSE HIGH VOLTAGE AC IN OUT COM HOT GRD AC WIRING TO CONTROLLED EQUIPMEN...

Page 46: ...ble 9 6 Wiring for Cable PN 41279 TM U295 TM U200 TM U295 TM U200 25 pin D Sub Male IQ9500 8 pin DIN Male Function Pin Pin Function RxD 3 5 TxD GND 7 2 GND DSR 6 7 RTS DTR 20 6 CTS Table 9 7 Wiring fo...

Page 47: ...44 IQ9500 Installation Manual 9 5 Bar Code Board...

Page 48: ...ccident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified altered or...

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