RHINO RX5 Operator'S Manual Download

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Assembly Section 3-1

ASSEMBLY SECTION

Summary of Contents for RX5

Page 1: ...0936 800 446 5158 Email parts servis rhino com ROTARY MOWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover 0 00 ...

Page 2: ... safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial N...

Page 3: ...2 A FRAME INSTALLATION 3 3 TAILWHEEL INSTALLATION 3 4 SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION 3 5 Front Rubber Fabric Deflectors Standard Equipment 3 6 Rear Metal Band 3 6 CHECK CHAINS Extra Equipment 3 7 OFFSET ADAPTER HITCH Extra Equipment 3 8 OPERATION SECTION 4 1 Standard Equipment and Specifications 4 3 OPERATOR REQUIREMENTS 4 4 TRACTOR REQUIREMENTS 4 5 ROPS and Seat Belt 4 5 Tractor...

Page 4: ... and Ground Speed 4 31 Operating the Mower 4 31 Shutting Down the Implement 4 34 DISCONNECTING THE MOWER FROM THE TRACTOR 4 35 MOWER STORAGE 4 37 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 37 Transporting on Public Roadways 4 38 Hauling the Tractor and Implement 4 40 TROUBLESHOOTING GUIDE 4 42 MAINTENANCE SECTION 5 1 Lubrication 5 2 GEARBOX 5 4 DRIVELINE LUBRICATION 5 5 SHEAR PIN YOKE LUBRICATION 5 ...

Page 5: ...own this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact yo...

Page 6: ...dress ______________________________________________________________ City _______________________________ State ______________________________ Zip Code ___________________________ Mower Model ________________________________Serial Number _____________________ Date Purchased _______________________________Dealer Salesperson __________________ Dealership Name _____________________________ Dealership...

Page 7: ...Safety Section 1 1 2010 Alamo Group Inc SAFETY SECTION ...

Page 8: ... are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not ...

Page 9: ...rator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should...

Page 10: ...to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol SG 27 Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these pot...

Page 11: ...ing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times SSP 03 Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing...

Page 12: ...S SG 7 BEFORE leaving the tractor seat lower the implement set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate th...

Page 13: ...an be hazardous to your health SG 23 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death SG 26 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause...

Page 14: ... at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles SGM 4 Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or eve...

Page 15: ...es Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck SGM 12 The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only opera...

Page 16: ...This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveli...

Page 17: ...nput driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injur...

Page 18: ...y after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment...

Page 19: ... off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work S3PT 09 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause...

Page 20: ...operly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death SG 35 Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand pro...

Page 21: ...elf aware of any area underwater or underground lines or cables Contact with buried lines or cable could result in serious injury or death STL 1 In wet conditions where there is a likelihood of material collecting on the Implement make certain that this material is removed before traveling on public roadways STL 7 To prevent tipping of Implement when stored in folded position use carrying wheels o...

Page 22: ...omote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals ...

Page 23: ... RX5 00786247 2 NAME RX6 9 2738332 2 REFLECT Red Reflectors 10 NFS 1 SERIAL PLATE Serial Number Plate 11 00756004 1 DANGER Shield Missing Not Shown 12 03200347 REFLECT SMV 13 00776031 1 ________ Canister Operators Manual 14 00786248C 1 ________ Operator s Manual 15 10058000 3 ________ Bolt 16 00024100 3 ________ Flatwasher 17 02959924 3 ________ Locknut 18 D454 1 WARNING Crushing Hazard Decal Unde...

Page 24: ... Alamo Group Inc SAFETY Decal Description IMPORTANT Always replace blades in pairs P N D395 DANGER Shear Bolt Entanglement P N 00776678 For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts P N 00760657 ...

Page 25: ...SAFETY RX5 RX6 02 10 Safety Section 1 19 2010 Alamo Group Inc SAFETY Driveline Hazards P N D388 Decal D388 consists of the following multi hazards ...

Page 26: ...SAFETY RX5 RX6 02 10 Safety Section 1 20 2010 Alamo Group Inc SAFETY Multi Hazard Decal Sheet P N D389 Decal D389 consists of the following multi hazards ...

Page 27: ...SAFETY RX5 RX6 02 10 Safety Section 1 21 2010 Alamo Group Inc SAFETY Logo Product Name Rhino P N D302 P N D303 Logo Product Name Rhino P N 00786246 Model Name RX5 P N 00786247 Model Name RX6 ...

Page 28: ...this decal Do Not Operate the mower until the shield has been replaced P N 00756004 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 ...

Page 29: ...SAFETY RX5 RX6 02 10 Safety Section 1 23 2010 Alamo Group Inc SAFETY WARNING Do not store mower vertically on shipping brackets To avoid injury store mower lying down P N D454 ...

Page 30: ...s dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees ...

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Page 32: ...Additional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct control over equipment application operation inspection or maintenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements th...

Page 33: ...dicates a property damage message DANGER WARNING CAUTION NOTICE A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before operating this machine This safety manual takes you step by step through your working day Hazard Recognition and Accident Prevention depend upon you being alert careful and properly trained in the operat...

Page 34: ...lic areas such as parks and cemeteries The Industrial Agricultural Mower Sickle Bar Flail Rotary Boom Folding Wing Rotary Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay crops at higher field speed Disc mower conditioners mow and condition crops Self propelled windrowers mow and form conditioned hay into windrows The Industrial Agricultural Mower Disc Mower Disc Mowe...

Page 35: ...er and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand Explain the written instructions in the operator s manual s and safety signs to those users or operators who cannot read Inspect the mower and tractor daily before operating Ensure all guards are in ...

Page 36: ...y From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fueling Avoid sparks by grounding the fuel nozzle against the filler neck The fumes in an empty fuel tank are explosive Never weld or cut on fuel lines tanks or containers Remove all trash or mowing debri...

Page 37: ...ating Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety coordinator Ask about the rules you will be expected to obey The Occupational Safety and Health Administration OSHA enforces federal laws within the United States that apply to safe operation applica...

Page 38: ...n and unloading the mower Keep Children Away from Equipment No Riders Shut Down Unattended Equipment Keep Bystanders Away Follow A Safety Program Know The Equipment Read and understand the DANGER WARNING CAUTION and NOTICE safety signs and other informational signs on the tractor and mower and in the manufacturer s operator s manual Ask your supervisor or mower dealer to explain any information yo...

Page 39: ...t all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection Check for properly latched driveline yoke end locking devices Check for damaged or leaky tractor and mower hydraulic systems Repair or adjust as needed WARNING Hydraulic fluid under pressure can penetr...

Page 40: ...k for anyone under on or near the equipment Clear everyone from these areas Sound a warning Remove or Mark Debris and Obstacles Walk Around the Worksite Deep mud Wet spots Soft soil Rough spots Power lines and apparatus Other utilities Any conditions which could cause collision loss of control or tipover Steep slopes Prepare For Safe Operation Mount And Dismount Tractor Properly Always use three p...

Page 41: ...ut or engagement problems Check the equipment for excessive vibration and unusual noises Check Instruments and Controls Start Only from Operator s Seat Use ROPS and Seat Belt Use a Do Not Operate Tag Do Not Dismount Until Equipment Motion Has Stopped Prepare For Safe Operation Use proper equipment shut down practices before inspecting equipment Wait until all equipment motion has stopped before di...

Page 42: ...se Guards and Shields Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor drawbar length for 540 or 1000 rpm PTO operation When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Properly attach the mower safety tow chain to the tractor Se...

Page 43: ...be within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Rotating Blades Keep Away Do Not Operate a Damaged Mower Operate Safely Mower shielding is designed to reduce the risk of thrown objects and must be properly maintained and in place during mowing operations The risk of serious injury or death from thrown objects can be significantly reduced b...

Page 44: ...grass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of debris and surface hazards Use Proper Ground Speed Do Not Mow in Reverse Operate Safely Extremely Tall Grass Mowing You may need to mow extremely tall non crop grass twice See page 13 Mower Thrown O...

Page 45: ...ds And Risks Check for overhead obstructions with raised wing or boom mowers to avoid serious injury or death by contact with Electrical power lines and apparatus Low tree limbs Other overhead obstructions Maintain specified distance from power lines and apparatus Never approach energized power lines or apparatus with any part of your machine unless all local state provincial and federal OSHA requ...

Page 46: ...front end toward the ditch Avoid Hitting Obstructions Keep Bystanders Away from Mowing Area 300 ft 92 m Operate Safely Raised wing and boom mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection Use enclosed ROPS cabs special protective enclosures and other operator shielding available from the manufacturer when performing these...

Page 47: ...ely Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators who cannot read Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning ...

Page 48: ...tant habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s operator s manual These procedures will normally include Reduce engine speed Disengage PTO clutch and transmission drive Idle engine for gradual cooling Place all controls in PARK position Set the pa...

Page 49: ...e all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING Do not modify equipment or add components not approved by the manufacturer Use parts lubricants and service techniques recommended by the manufacturer Mower Parts And Your Safety Mower manufacturers u...

Page 50: ...lasses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose material produced by equipment tools and pressurized air water Wear a face shield and follow manufacturer s instuctions when you disassemble spring loaded components or work with battery acids Wear a weld...

Page 51: ...d locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any spring loaded mechanism Securely support or block up any raised machine component before working on it Avoid flames sparks or smoking near any fuel hydraulic fluid or other flammable material such as...

Page 52: ...s you use are in good repair Never use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks Ventilate Work Area Use Proper Support for Raised Equipment Remove Key and Read Maintenance Manual Common Maintenance Safety Practices Fuel Hazards WARNING Always use approved fuel containers and or dispensing equipment Fuels are flammable so ...

Page 53: ...ling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Protection High Pressure Fluid Can Inject Into the Body Perform Maintenance Safely Electrical System Hazards Before working on the electrical system disconnect the battery cable s Remove the battery ne...

Page 54: ...urthest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jump starting remove the cables in reverse order of connection e g final connection first Avoid Sparks and Open Flames Near Batteries For Boost Starting Observe Polarity and Make Final Connection at Gr...

Page 55: ...ated speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings and connections to torques specified by the manufacturer Install all guards covers and shields after servicing Replace or repair any damaged parts Refill and recharge pressure systems only with manufa...

Page 56: ...lace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be removed and replaced with a new blade Always use the original manufacturer s blades Aftermarket brand blades may not meet the mower manufacturer s strength hardness and ductility requirements Do not...

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Page 58: ...e manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la máquina en todo momento Lea y asegúrese de comprender todos los manuales Se encuentra disponible el video AEM Mower Safety Practices Prácticas de seguridad para la cortadora de césped de AEM para capacitar y reforzar prácticas de se...

Page 59: ...je de daños a la propiedad NOTICE PELIGRO ADVERTENCIA PRECAUCIÓN AVISO DANGER WARNING CAUTION Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguridad y los manuales del fabricante antes de hacer funcionar esta máquina Este manual de seguridad lo lleva paso a paso a través de su día de trabajo El reconocimiento de los riesgos y la prevención de...

Page 60: ...ed industrial para agricultura Barra en forma de hoz Triturador Giratorio Aguilón Giratorio con lateral plegable Tipos de cortadora de césped de disco para agricultura Las cortadoras de césped de disco están diseñadas y equipadas para cortar cultivos de heno a mayor velocidad de desplazamiento Las cortadoras acondicionadoras de disco cortan y acondicionan los cultivos Las formadoras de hileras aut...

Page 61: ...or Aproveche los programas de capacitación que se ofrecen en su zona Solicítele al distribuidor de equipos o al supervisor que le explique cualquier información que no comprenda Explique las instrucciones escritas de los manuales del operador y los letreros de seguridad a los usuarios u operadores que no puedan leerlas Inspeccione la cortadora y el tractor diariamente antes de hacerlos funcionar A...

Page 62: ... motor de la cortadora y del tractor y retire la llave mientras llena el depósito de combustible Tenga precaución adicional cuando carga combustible en un motor caliente Nunca fume mientras carga combustible Evite las chispas conectando a tierra la boquilla de combustible contra el cuello de llenado del depósito Los vapores de un depósito de combustible vacío son explosivos Nunca suelde o realice ...

Page 63: ...s empleadores tienen reglas que rigen la operación y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicación nueva verifique con el supervisor o con el coordinador de seguridad Averigüe sobre las reglas que tendrá que obedecer La Administración de Seguridad y Salud Ocupacional Occupational Safety and Health Administration OSHA hace cumplir leyes federales dentro de los EE UU ...

Page 64: ...equipos No lleve pasajeros Apague los equipos cuando están sin vigilancia Mantenga a las personas ajenas alejadas Cumplimiento del programa de seguridad Conozca los equipos Lea y asegúrese de comprender los letreros de seguridad que indican PELIGRO ADVERTENCIA PRECAUCIÓN y AVISO y otros letreros informativos que hay sobre el tractor y la cortadora de césped y en el manual del operador del fabrican...

Page 65: ...dos los escudos y guardas estén en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la línea motriz de la TDF la caja de engranajes y las guardas y escudos de los implementos que se usan para proteger al operador Verifique que los dispositivos de bloqueo del extremo en horquilla de la línea motriz estén correctamente enclavados Verifique en busca ...

Page 66: ...s zonas Haga sonar una advertencia Retire o marque los residuos y obstáculos Recorra a pie alrededor del lugar de trabajo Localice y evite Agujeros Desmoronamientos Obstáculos tocones Excavaciones Agua estancada Lodo profundo Puntos mojados Suelo blando Puntos irregulares Líneas y aparatos eléctricos Otros servicios públicos Cualquier condición que podría causar una colisión pérdida de control o v...

Page 67: ...anche de la línea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Revise los instrumentos y controles Arranque únicamente desde el asiento del operador Use el ROPS y el cinturón de seguridad Preparación para una operación segura Use las prácticas correctas de apagado de los equipos antes de inspeccionar equipos Espere hasta que todo movimiento de los equipos se ha...

Page 68: ...montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople rápido del enganche de tres puntos si está instalado Instálelo únicamente al enganche de la barra de tiro Ajuste la longitud de la barra de tiro del tractor para el funcionamiento de la TDF a 540 ó 1000 rpm Al hacer retroceder el tractor hasta la cortadora de césped NUNCA permi...

Page 69: ...s hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctamente equipada Hojas giratorias Manténgase No ponga en funcionamiento una cortadora de césped dañada Operación con seguridad Los escudos de la cortadora están diseñados para reducir el riesgo de objeto...

Page 70: ...es Use una velocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco están diseñadas para usar velocidades de desplazamiento mayores cuando funcionan en terrenos despejados de residuos y peligros superficiales Use la velocidad de desplazamiento correcta Operación con seguridad Corte de hierba extremadamente alta Puede ser necesario ...

Page 71: ...ilón Peligros y riesgos de obstrucciones elevadas Verifique en busca de obstrucciones elevadas con las cortadoras que tienen el lateral o el aguilón elevado para evitar lesiones graves o la muerte por contacto con Líneas y aparatos eléctricos Ramas bajas de los árboles Otras obstrucciones elevadas Mantenga las distancias especificadas con respecto a los cables y los aparatos eléctricos Nunca se ac...

Page 72: ...e montaje lateral o con aguilón el extremo delantero del tractor puede desviarse hacia la zanja Operación con seguridad Los trabajos en orillas de zanjas con aguilón y lateral elevado pueden reducir la eficacia de la protección del operador de la cortadora que proporcionan los escudos para objetos arrojados Cuando realice estas operaciones use cabinas cerradas con ROPS cerramientos protectores esp...

Page 73: ...te en caminos Antes de operar en la vía pública Consulte los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u operadores que no puedan leerlas Verifique las ordenanzas locales sobre marcas luces balizas etc requeridas en los equipos durante el desplazamiento por la vía pública Se requieren luces en las cortado...

Page 74: ... en un hábito El apagado correcto de un tractor y una cortadora de césped puede ayudar a evitar accidentes cuando la cortadora está sin vigilancia Apague la cortadora siguiendo los procedimientos específicos del manual del operador del fabricante Estos procedimientos normalmente incluirán Reduzca la velocidad del motor Desenganche el embrague de la TDF y la transmisión Haga funcionar el motor en r...

Page 75: ...re la máquina El mantenimiento puede ser peligroso si no se realiza correctamente Asegúrese de tener las habilidades necesarias la información y las herramientas y equipos correctos para realizar el trabajo ADVERTENCIA No modiﬁque equipos ni agregue componentes no aprobados por el fabricante Use piezas lubricantes y técnicas de servicio recomendadas por el fabricante Piezas de la cortadora de césp...

Page 76: ... antiparras o protección facial Proporcionan protección ocular para fluidos bajo presión mientras se esmerila y se realizan servicios a las baterías También es necesaria protección contra residuos líquidos y material suelto producido por el equipo las herramientas y el aire agua presurizada Use protección facial y siga las instrucciones del fabricante cuando desarma componentes cargados a resorte ...

Page 77: ...tes de trabajar cerca o debajo de una cortadora con laterales Alivie la presión antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presión de los resortes antes de desarmar un mecanismo cargado a resorte Apoye o bloquee con seguridad cualquier componente elevado de la máquina antes de trabajar en él Evite las llamas las chispas y no fume cerca de combustibles fluido hidrául...

Page 78: ...torcidos o pellizcados Nunca use ganchos doblados o deformados Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados Retire la llave y lea el manual de mantenimiento Prácticas de seguridad para tareas de mantenimiento comunes Riesgos del combustible ADVERTENCIA Siempre use recipientes y o equipos de distribución de combustible aprobados Los combustibles son inflamables por eso...

Page 79: ... afloje la tapa de llenado con lentitud y retírela gradualmente Nunca restablezca una válvula de alivio del sistema hidráulico a una presión mayor que la recomendada por el fabricante Use protección ocular El ﬂuido a alta presión puede inyectarse en el cuerpo Realización de mantenimiento con seguridad Riesgos del sistema eléctrico Antes de trabajar en el sistema eléctrico desconecte los cables de ...

Page 80: ...ispas pueden encender gases explosivos presentes en la batería Cuando desconecta cables después de un arranque con puente retire los cables en el orden inverso al de la conexión es decir la conexión final primero Evite las chispas y las llamas abiertas cerca de las baterías Para el arranque con refuerzo observe la polaridad y realice la conexión ﬁnal en el punto de descarga a tierra Realización de...

Page 81: ... 32 km h Evite la explosión de los neumáticos Realización de mantenimiento con seguridad Servicio y reparaciones completas antes de liberar la máquina Apriete todos los pernos accesorios y conexiones con las torsiones especificadas por el fabricante Instale todas las guardas cubiertas y escudos después de realizar los servicios Reemplace o repare los que estén dañados Llene y recargue los sistemas...

Page 82: ...e ellos Sustituya las hojas dañadas Inspeccione las hojas de la cortadora diariamente o después de golpear algún objeto sólido Si una hoja de la cortadora de césped se daña está doblada agujereada rajada o desgasta más del 25 por ciento del tamaño original debe retirarse y sustituirse con una nueva Siempre use las hojas originales del fabricante Las hojas de marcas no originales pueden no cumplir ...

Page 83: ...Introduction Section 2 1 2010 Alamo Group Inc INTRODUCTION SECTION ...

Page 84: ... Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Rhino typically offers three types of shielding to protect the operator passerby livestock and property from thrown objects deflectors single chain guards and double chain guard Shielding should be selected based on the intended use of the mower...

Page 85: ...uards Deflectors or Solid Skirts at all times The Mower manufacturer strongly recommends the use of Chain Guards or Rubber Deflectors for Agricultural purposes as well to reduce the risk of property damage serious bodily injury or even death from objects thrown out by or from contact with the Cutting Blades At least 20 or the tractor s weight must be on the front tires with the Mower lifted to pro...

Page 86: ...t 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Mower Model and Serial Numbers on the Warranty page at t...

Page 87: ...Assembly Section 3 1 2010 Alamo Group Inc ASSEMBLY SECTION ...

Page 88: ...fied 1 Position on flat surface 2 Apply light oil to gear box input shaft SHIELD ASSEMBLY Before installing gearbox shields check lubricant level in gearbox Refer to Maintenance Section Gearbox Attach cotter pin and cable assembly 3 through top shield bracket 2 from outside in Remove the bolts 4 on the front of the gearbox housing Align holes in the top shield bracket 2 and gearbox Reinstall the b...

Page 89: ...e right and left Hitch Lugs 2 with two Cat 1 Hitch Pins 3 5 8 Flatwashers 4 and Nuts 5 2 Attach the Lift Strap Bars 6 to the Mainframe with two M12 x 40 Bolts 7 Flatwashers 8 and Nuts 9 3 Attach the Lift Strap Bars 6 to the A Frame Bars 1 with one Bolt 10 Top Link 11 Bushing 12 and Nut 19 4 Tighten all bolts to the proper torque ...

Page 90: ...ent Note Long side of caster fork pivot tube is positioned up 2 Attach the Tail Wheel Beam Weldment 1 to the Mainframe Weldment with one Bolt 2 and Nut 3 Slide Tail Wheel Beam Weldment 1 into Gauge Wheel Mount and retain with two Bolts 4 Flatwasher 5 and Nuts 6 3 Insert the Tail Wheel Assembly into the Tail Wheel Beam 1 and retain with Flatwasher 8 and Cotter Pin 8 4 Tighten all Bolts to the prope...

Page 91: ...lectors and Rear Metal Band Standard Equipment Deflectors Front Deflectors Standard Equipment are recommended for the average user and will provide protection from thrown objects with proper operation under normal conditions Deflectors must be maintained in good repair or replaced after no more than two inches of wear off lower edge Front rubber fabric Deflectors are Standard Equipment Guard must ...

Page 92: ...SSEMBLY Front Rubber Fabric Deflectors Standard Equipment Front Deflector Figure AsmP R 0064 Attach the Front Deflector to the Mower with Bolts Flatwashers and Locknuts Rear Metal Band Figure AsmP R 0063 Attach Deflectors to deck using 1 2 x 1 1 4 Bolts and Locknuts 6 ...

Page 93: ...s using bolts and lockwashers Tighten securely Install chain lugs 3 on either side of tractor top link mounting 1 using bolt or pin of required diameter and length Cat I kit requires a 3 4 diameter bolt Install top end of check chains in brackets Cutting height is then set by placing proper chain link in keyhole slot Cutting height is easily adjusted by hooking chain higher or lower in the keyhole...

Page 94: ...ting bolt Fasten the Chain End to the Mainframe hole in left Stiffener Adjust the Brace Bar so the Adapter is in a near perpendicular position Attach the Mower to the tractor Attach Stabilizer Bars to prevent side sway of Mower Stabilizer Bars or Sway Chains must be installed and adjusted tightly Without these bars or chains serious damage to the Driveline can occur and broken parts could cause bo...

Page 95: ...Operation Section 4 1 2010 Alamo Group Inc OPERATION SECTION ...

Page 96: ...o assist in explaining the operation of a rotary mower and are not of a RX5 RX6 cutter Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation...

Page 97: ... Driveline Size CAT 3 CAT 3 Deck Thickness 11 Ga 11 Ga Side Skirt 6 7 8 6 7 8 Transport Width 67 79 Ratings based on actual field performance The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vege...

Page 98: ...d Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operating ...

Page 99: ...ator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved...

Page 100: ...al tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 3...

Page 101: ...etting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 4 1 ...

Page 102: ...ew the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control switch Locate the engine shut off control Locate the brake pedals and the clutch Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Co...

Page 103: ...ound to opposite side and repeat procedure for remaining lift arm and hitch pin 7 Extend or retract 3 point top link to align its end hole with the holes of the mower s top link Insert the top link hitch pin and insert retaining pin into hitch pin 8 Adjust any lower link check chains guide blocks or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear t...

Page 104: ...the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support After connecting both ends of the safety chain drive the tractor to the right and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both di...

Page 105: ...lifting the mower the front of the deck will raise 2 to 2 before the tail wheel leaves the ground This will allow the mower to follow the contour of uneven terrain NOTE Install optional check chains when there is a problem with the hydraulic 3 Point lift maintaining a set height or when a constant pre adjusted cut height is required See Check Chains in the Assembly Section for this accessory 7 2 S...

Page 106: ... collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003_C When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on...

Page 107: ...her and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw Round off all sharp edges and debur Thoroughly grease then reinstall the driveline Recheck for proper operation Engagement Check Procedure With the driveline attached raise and lower the mower within its operating range Position the mower to the point where the telescoping driveline is ...

Page 108: ...s noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate en...

Page 109: ...rake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 9 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure t...

Page 110: ...lift arms with retaining pins inserted Pull Type Inspect that the hitch pin is the correct size OPS R 0008_E Ensure deflectors are in position and not damaged Replace worn broken and missing pieces OPS R 0068_A All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should b...

Page 111: ...e tractor PTO master shield and the mower slip clutch shield are in place lowered and in good condition Ensure the driveline integral shield is in good condition and rotates freely Ensure the driveline slip clutch if equipped is properly adjusted OPS R 0039 Inspect the gearbox oil level A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs replacement E...

Page 112: ... sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance during operation Ensure blade pan nut is tightened with the cotter pin inserted and spread OPS R 0041 9 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031 ...

Page 113: ...der the mower for distances up to 300 feet When the blades are replaced the fastening hardware must be replaced Check and retighten the blade hardware after the first eight hours of operation In severe cutting conditions recheck the blade carrier and blade bolt torque every 50 hours To help prevent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the ...

Page 114: ...hape or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious...

Page 115: ...DE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever repla...

Page 116: ...ng lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point...

Page 117: ...tch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place in good condition Driveline gearbox shields are in good condition Driveline clutches are in good condition not frozen...

Page 118: ...eds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipm...

Page 119: ...ocked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no ...

Page 120: ... operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to ...

Page 121: ...se serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to ...

Page 122: ... TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operato...

Page 123: ...engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Always wear your seat ...

Page 124: ...vetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine sp...

Page 125: ...ng speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided SGM 07 11 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seat...

Page 126: ...er Never mow an area that you have not inspected and removed debris or foreign material SGM 08 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame nea...

Page 127: ...or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut In such conditions raise the cutting height to 12 or more on the first pass OPS R 0043 Then lower the mower to the desired height and mow the vegetation a second time If possible select a mowing pattern that is at a 90 degree angle to the first pass to reduce streaking for a more uniform cut OPS R 0044 Stay alert...

Page 128: ...he tractor at all times to extinguish possible fires encountered 11 6 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation...

Page 129: ...ete stop Move the mower to a level storage location and lower it to the ground If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points caused by the tractor hitch arms and mower pins OPS R 0030_A Always shut the Tractor completely dow...

Page 130: ...s loose and easy to rotate remove the pin from the mower Next remove both lower hitch pins After disconnecting the 3 lift points remove the mower driveline from the tractor PTO shaft Lay the driveline down carefully on support flat to avoid damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of the driveline OPS...

Page 131: ...riveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any t...

Page 132: ...34 14 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be loo...

Page 133: ...adlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When op...

Page 134: ...and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or bind...

Page 135: ...treme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action w...

Page 136: ... hub check tapered spline seated on shaft clean and replace New blade or bolts matched Replace blades or bolts in sets with worn blade or bolts Drivelines not phased correctly Replace driveline Implement tractor yokes must be in line Not Cutting Clean Blades dull Sharpen or replace Blades Carrier RPM too low Use correct PTO speed and check for correct gearbox ratio Cutter not level See Cutting Hei...

Page 137: ...ditions too wet for cutting Allow grass to dry before cutting Slow Blades unable to cut that part of ground speed of tractor but keep grass pressed down by path of engine running at full PTO wpm tractor tires Lowering the cutting height may help Dull blades Sharpen or replace blades Height of cutter lower at rear or See Cutting Height Instructions front Gearbox Overheating Low on lubricant Fill to...

Page 138: ......

Page 139: ...Maintenance Section 5 1 2010 Alamo Group Inc MAINTENANCE SECTION ...

Page 140: ...Lubrication Do not let excess grease collect on or around parts particularly when operating in sandy areas The illustrations below shows lubrication points Figure Mnt R 0080 The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Use an SAE multipurpose lithium type grease for all locations shown ...

Page 141: ...MAINTENANCE RX5 RX6 02 10 Maintenance Section 5 3 2010 Alamo Group Inc MAINTENANCE ...

Page 142: ...is recommended that the hex oil level check plug Figure MntP R 0020 be removed to check oil level after every 8 hours of operation If required oil should be added until it runs out hole Recommended lubricant is Multi purpose gear oil P N 00786250 NOTE Make sure mower is level when checking oil in the gearbox Gearbox capacity is 1 Quart NOTE Overfilling of Gearbox will cause pressure to build up an...

Page 143: ...t each end and should turn freely This nylon bearing should require lubrication every 40 hours To remove the Integral Shields for replacement or repair turn the three Nylon Nuts 1 4 turn in the Shield Slots of the Cone and Tube and remove them Slip the Shield Cone Assembly off inner section of the Driveline Install the new or repaired Shield on the Driveline Place the split Nylon Bearing over the ...

Page 144: ...his cutter They are made of special heat treated alloy steel Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES SGM 10 Manual...

Page 145: ...r no more than 1 2 notch wear BLADE SHARPENING When sharpening blades grind each blade the same amount to maintain balance Follow original sharpening pattern as shown in Figure Mnt R 0008 Always sharpen blades by grinding Always sharpen both blades at same time to maintain balance The difference in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration which can d...

Page 146: ...rrier breaks loose BLADE CARRIER INSPECTION Blade bolt fit into blade bar should be checked every time blades are changed The blade bolt should fit into bar as a snug slip fit If the blade bolt fit appears to be loose or sloppy measure the hole in bar If the bottom of the hole is 1 16 or greater than the diameter of the new blade bolt the blade carrier should be replaced Bushings can be removed by...

Page 147: ... after the first day of operation Recheck the blade carrier attachment each morning before operating Grasp the carrier firmly with both hands and try to push and pull the carrier with one hand while pulling and pushing with the other hand to try to rock or oscillate the blade carrier If the carrier is loose retighten the retaining nut before operating the mower Always recheck gearbox output shaft ...

Page 148: ...aged parts Make replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter TORQUE CHART The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the...

Page 149: ...lamp or securely support the gearbox and sub assemblies to prevent injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or hammering on metal components Hardened metal will chip unexpectedly An assembled gearbox is quite heavy Use a hoist or get help to handle them safely Lift carefully and proper...

Page 150: ...o complete removal of output shaft assembly it is necessary to keep shaft aligned on center line of housing when removing top bearing out bottom end Normally the simplest method of removing the output shaft assembly is to attach a slide hammer puller to the shaft and use that to pull the shaft out 5 The gearbox is now disassembled into four 4 sub assemblies 1 Input shaft assembly 2 Output shaft as...

Page 151: ...aft to drive bearing against gear Install retaining ring Ref 7 3 Press oil seal flush with front side of bearing housing See SEAL INSTALLATION RECOMMENDATION 4 Lubricate ID of seal and insert shaft until bearing contacts housing Press bearing into housing by hitting end of shaft SEAL INSTALLATION RECOMMENDATIONS 1 Check Seal for damage that may have occurred prior to installation A sealing lip tha...

Page 152: ... spacer 2 Remove retaining ring Ref 28 and repeat above procedure to remove upper bearing ASSEMBLY 1 Assembly of output shaft is accomplished in exact reverse order Install bearing onto shaft and press against gear Install retaining ring Ref 28 Figure Mnt R 0211 2 Install spacer and lower bearing on shaft LOWER BEARING RETAINER CAP Figure Mnt R 0213 1 Remove old seal from cap and press in new seal...

Page 153: ...ble three shims onto input shaft housing Insert input shaft assembly into main housing by installing shaft end into bearing in main housing It may be necessary to rotate shaft to align gear teeth so that housing will install completely Note position of shield mounting holes in housing 2 Install washers and bolts and torque to 40 50 ft lbs 3 Gear backlash check procedure Figure Mnt R 0044 Install 1...

Page 154: ...harges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE...

Page 155: ...tly to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and holes 3 Reduce speed when turning crossing slopes and on rough slick or muddy surfaces 4 Stay off slopes too steep for safe operation 5 Watch where you are going especially at ...

Page 156: ...RX5 RX6 SOM 02 10 P N 00786248C Printed U S A RX5 RX6 ROTARY MOWER ...

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