RHINO LUMBERJACK 60 Operator'S Manual Download Page 4

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Summary of Contents for LUMBERJACK 60

Page 1: ...ATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Ins...

Page 2: ...e of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Wa...

Page 3: ...d your mower If you or any mower operator have not seen this video Watch the Video Read this Operator sManual andCompletetheVideoGuidebook beforeoperatingyournewmower Ifyou do not understand any of th...

Page 4: ...Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased Dealer Sales...

Page 5: ...egulations 1 14 INTRODUCTIONSECTION 2 1 ASSEMBLYSECTION 3 1 A FrameAssembly 3 2 GearboxShield 3 3 DrivelineAttachment 3 3 Front Chainguard Assembly 3 5 OPERATION SECTION 4 1 MAINTENANCESECTION 5 1 Lub...

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Page 7: ...SAFETY SECTION Safety Section 1 1...

Page 8: ...is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to...

Page 9: ...only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turn...

Page 10: ...the equipment SG 16 CAUTION PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PER MANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss...

Page 11: ...the maximum safe turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds that you have determined are safe and which...

Page 12: ...on is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol SG 27 DANGER Operate the Tractor and or Implement controls only...

Page 13: ...ing area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 6 WARNING Mow at the speed that you can safely operate and control...

Page 14: ...ITHIN 100 YARDS UNLESS WARNING Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which create...

Page 15: ...vidence of rotation has ceased S3PT 10 Wait a minute Save a life WARNING Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or...

Page 16: ...n each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment SG 18 Follow these guidelines to reduce the risk of...

Page 17: ...D303 2 DECAL Rhino 15 00771818 2 DECAL Lumberjack 16 NFS 1 SRLPLT Serial Plate 17 00756059 1 DECAL Oil Leak 18 00776481 1 INSTRUCT OperatorsManualInside Decal 19 00776031 1 Canister OperatorsManual 2...

Page 18: ...Section 1 12 LJ60 72 02 02 2004AlamoGroupInc SAFETY SAFETY 1 00749117 Not Shown See Inside Front Cover of Manual 11 03200347 SMV Reflector 2 00756004 3 00725746 4 00756005 6 00756494 7 00760657 18 00...

Page 19: ...Safety Section 1 13 LJ60 72 02 02 2004AlamoGroupInc SAFETY SAFETY 13 00763977 10 D103 10 D114 9 00769737 8 00769736 14 D303 15 00771818 12 00763613 7A 00773723 LUMBERJACK 5 02962764...

Page 20: ...equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the...

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Page 65: ...INTRODUCTION SECTION Introduction Section 2 1...

Page 66: ...ed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages bef...

Page 67: ...d Skirts for Agricultural purposes as well to reduce the risk of property damage serious bodily injury or even death from objects thrown out by or from contact with the Cutting Blades A 60 unit requir...

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Page 69: ...ASSEMBLY SECTION Assembly Section 3 1...

Page 70: ...t tighten at this point Repeat procedure on other A frame half 2 To connect the two A frame halves 28 and 26 place bushing 27 between frame halves lower front holes and retain halves 28 and 26 and bus...

Page 71: ...not tighten at this point Repeat procedure on other A frame half 2 Position bushing 25 within the formed top link toggle 24 back set of holes holes closest to bend Raise A frame halves and position t...

Page 72: ...ft of the gearbox Shield Access window coners should always be replaced before operating cutter CAUTION DRIVELINE ATTACHMENT Remove bolts from clutch yoke Install clutch onto gearbox shaft and install...

Page 73: ...LY 2004AlamoGroupInc LJ60 72 02 02 FRONT CHAINGUARD ASSEMBLY 72 MODEL Install front chainguard as illustrated below Do not operate Cutter without Front Chainguard in place CAUTION 12 14 12 5 11 1 2 3...

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Page 75: ...OPERATION SECTION Operation Section 4 1...

Page 76: ...utter in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals...

Page 77: ...ssages contained in this manual and those affixed to the cutter and tractor 7 DRIVELINEATTACHMENT 4 12 7 1 Driveline Length Modification 4 13 8 PRE OPERATION INSPECTIONAND SERVICE 4 14 8 1 Tractor Pre...

Page 78: ...d repairing the cutter and tractor PPE is designed to provide operator protection from bodily injury and includes the following Personal Protective Equipment PPE Protective eye glasses goggles or face...

Page 79: ...cutter Never operate the tractor PTO with the PTO master shield missing or in the raised position 2 TRACTOR REQUIREMENTS The tractor used to operate the cutter must have the power capacity to lift pu...

Page 80: ...Consult an authorized dealer for possible modification procedures to mount nonconforming hitches Use the correct hitch pins for the hitch category being used For a Cat II hitch 1 1 8 lower and 1 upper...

Page 81: ...nderstood consult an authorized dealer for a complete explanation WARNING Do Not mount or dismount the Tractor while the Tractor is moving The Tractor engine must be turned off the Tractor transmissio...

Page 82: ...nd never rush or jump off the tractor Before dismounting park the tractor and cutter on level ground apply the parking brake idle the engine down disengage the PTO and lower the cutter to the ground S...

Page 83: ...s the ignition switch by short circuiting the starter After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement The o...

Page 84: ...t 5 One lift arm at a time align arm end hole between the set of holes of A frame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin 6 Walk around to oppo...

Page 85: ...t when raising and lowering the cutter 3 Shut down the tractor and remove the key 4 Level the cutter deck front to rear by extending or retracting the 3 point top link 5 Level the cutter side to side...

Page 86: ...the PTO shaft and properly tightened A driveline not attached correctly to the Tractor PTO shaft could slip off and result in personal injury and damage to the cutter 6 2 Setting Deck Level The cutte...

Page 87: ...one another and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw 5 Round off all sharp edges and debur 6 Thoroughly grease then reinstall the dr...

Page 88: ...r and tractor if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pr...

Page 89: ...l Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition 8 1 Tractor Pre Operation Inspection Service 8 2 Cutter Pre Operation Inspection Se...

Page 90: ...the cylinder operating the retractable door is correctly installed and attached Inspect the cylinder hose fittings and connection for leaks DANGER All Safety Shields Guards and Safety devices includin...

Page 91: ...ades with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES SGM...

Page 92: ...t it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the Tractor and Mower from turning over Determine the maximum safe turning speed for yo...

Page 93: ...onditions locking the differential provides no benefit and should not be used Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing s...

Page 94: ...aring up loss of steering control and possible Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do no...

Page 95: ...s solid driveline is at its extreme shortest length This type of abusive operation may result in damage to the tractor and cutter components in the form of severe catastrophic failures Damage resultin...

Page 96: ...aried objects such as wire cable rope or chains can become entangled in the operating parts of the Mower head These items could then swing outside the housing at greater velocities than the blades Suc...

Page 97: ...lement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the cutter and make any needed repairs immediately Make sure the blades are not damaged an...

Page 98: ...ation and repair the abnormality Do not let the Blades turn when the Mower deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the cutting blades which crea...

Page 99: ...have good visibility and can clearly see the ground and surrounding area that you are working in Reduce speed when vision of the area is reduced or if you are avoiding foreign debris DANGER Mow only i...

Page 100: ...dense or wet vegetation may need to be cut in two or more passes to achieve a uniform cut In such conditions raise the cutting height to 12 or more on the first pass When you get to the end of a pass...

Page 101: ...avoid hitting these items 10 6 Shutting Down the Cutter To shut down the cutter first bring the tractor to a complete stop Then slow down the cutter by reducing the engine speed before disengaging the...

Page 102: ...the ground block the cutter up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the cutter and clear of any pinch points caused by the t...

Page 103: ...iled in Seasonal Clutch Maintenance of the maintenance section in this manual 1 Thoroughly clean all debris off the cutter to prevent damage from rotting grass and standing water 2 Lubricate all cutte...

Page 104: ...tor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the cutter driveline from the tractor PTO output shaft Secure the driv...

Page 105: ...ers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed...

Page 106: ...tor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models When operating on public roads have consideration for other road users Pull to the side of the...

Page 107: ...front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against the...

Page 108: ...se with E7018 low Hydrogen rods Blade Carrier bent Straighten or replace Blade Carrier Blades on upside down Turn Blades right side up and tighten CUTTER VIBRATES Blade locked back Loosen locked Blade...

Page 109: ...or TWISTED or raise Cutter Use protective device TUBE BROKEN IN Over loaded Replace part WELDED SEAM YOKE BROKEN AT Over loaded Replace part EAR TIP GEARBOX NOISY Improper backlash Refer to Maintenanc...

Page 110: ...Seal race rough Replace Shaft or repair Race Oil Seal installed wrong Replace Seal Oil Seal not sealing in Replace Seal or use a sealant the housing on O D of Seal Bearings loose Adjust Bearings Vent...

Page 111: ...MAINTENANCE SECTION Maintenance Section 5 1...

Page 112: ...erating in sandy areas The illustrations below shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may requ...

Page 113: ...Wheel Beam Grease after 10 hours of use Figure 3 4 GEARBOX The Gearbox has been filled with lubricant to the Test Plug Level prior to shipment However you should check the oil level at Test Plug befo...

Page 114: ...hours use Some PTO to Hitch connections may necessitate cutting a hole in the shields to be able to align the Grease Fitting holes for lubrication Lubricate the shield bearings every 16 hours Figure...

Page 115: ...ks replace the Shield While the Shields are off examine the Driveline for signs of abnormal wear bent or twisted shafts or cracks in the shafts or tubes Check to see that the Drivelines telescope easi...

Page 116: ...l equipment blades on this cutter They are made of special heat treated alloy steel Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury BLADE SHARP...

Page 117: ...TALLATION To remove blades for sharpening or replacement remove the cover plate on deck of cutter near gear box Remove lock nut from blade bolt NOTE Inspect lock nut after removal and replace if threa...

Page 118: ...osen nuts Figure 13 on springs until the springs are free yet remain secure on bolts 2 Attach cutter to tractor and start the tractor Set the engine speed at 1200 RPM 3 Mark outer plates as shown in F...

Page 119: ...aft Output 9 1 Gear Output 10 1 Nut Slotted 11 1 Cotter Pin 12 3 Bearing Upper Output Inner Outer Input 13 1 Spacer Long 14 10 Lockwasher 15 4 Bolt Top Cover 16 1 Plug Pressure Vent 17 1 Washer Sealin...

Page 120: ...om front Cover and bearing Cup item 12 from back of Main Housing Casing item 1 OUTPUT SHAFT REMOVAL Step 1 Remove Cotter Pin item 11 from Nut item 10 and Output Shaft item 8 this can be done by reachi...

Page 121: ...ont Cover Step 3 Install Spacer item 13 onto Back side of Input Shaft item 26 Install Spacer item 28 onto input Shaft item 26 from the front Install Shims item 29 30 31 onto input Shaft from the front...

Page 122: ...ke replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of...

Page 123: ...e final determination of applicability of the warranty by Manufacturer c The choice of remedy shall belong to Servis Rhino 2 05 Purchaser is responsible for any labor charges exceeding a reasonable am...

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Page 125: ...Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seatbelt if the tractor has a ROPS 2 Where possible avoid operating...

Page 126: ...LJ60 72 SOM 02 02 P N 00772058C Printed U S A TREE CUTTER LUMBERJACK 60 72...

Page 127: ...ND DROP LAST COPY IN ANY MAILBOX IMPORTANT TO PLACE THIS WARRANTY IN EFFECT THIS WARRANTY REGISTRATION MUST BE FILLED OUT SIGNED AND MAILED WITHIN 30 DAYS OF DELIVERY DATE OF THIS MACHINE DEALER AND P...

Page 128: ...ements above and the potential hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as...

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Page 130: ...ntial hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as being complete and in sat...

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Page 132: ...tial hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as being complete and in sati...

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