Rheem RGDG Installation Instructions Manual Download Page 27

METER TIME IN MINUTES AND SECONDS FOR NORMAL

INPUT RATING OF FURNACES EQUIPPED FOR NATURAL

OR LP GAS

INPUT

BTU/HR

METER

SIZE

CU. FT.

HEATING VALUE OF GAS BTU PER CU. FT.

900

1000

1040

1100

2500

MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC.

ONE

1

12

1

20

1

23

1

28

3

20

45,000

TEN

12

0

13

20

13

50

14

40

33

20

ONE

1

5

1

12

1

15

1

18

3

20

50,000

TEN

10

50

12

00

12

30

13

12

30

00

ONE

0

48

0

53

0

55

0

59

2

13

67,500

TEN

8

0

8

53

9

15

9

50

22

13

ONE

0

44

0

48

0

50

0

53

2

0

75,000

TEN

7

12

8

0

8

19

8

48

20

0

ONE

0

33

0

36

0

38

0

40

1

30

100,000

TEN

5

24

6

0

6

15

6

36

15

0

ONE

0

26

0

29

0

30

0

32

1

12

125,000

TEN

4

19

4

48

5

0

5

17

12

0

ONE

0

31

0

24

0

25

0

26

1

0

150,000

TEN

3

36

4

0

4

10

4

20

10

0

Heating Value of Gas (BTU/Ft

3

) x 3600

Input BTU/HR =

Time in Seconds (for 1 cu.ft.) of Gas

TABLE 4

FIGURE 25
UTEC - 925
BLOWER OFF TIMINGS

OFF TIME

SWITCH 1

SWITCH 2

90 SEC.

OFF

ON

120 SEC.

OFF

OFF

160 SEC.

ON

OFF

180 SEC.

ON

ON

(TIMER IS
RED BLOCK
ON BOARD)

I335

27

SETTING BLOWER TIMINGS

The Honeywell and UTEC control
boards have four quick connect
terminals for connecting the motor
speed leads. These are:

1. FAN SPEED — motor runs on this

speed when the thermostat is in the
“FAN” position.

2. COOL — connect desired cooling

speed.

3. HEAT — connect desired heating

speed.

4. HEAT/COOL — connect desired

speed when heating and cooling
speed are the same.

IMPORTANT:

Do not connect any

motor speeds to “HEAT” and “COOL” if
you use the “HEAT/COOL” terminal.

5. If heating and continuous speed are

the same, jump across “FAN” and
“HEAT” terminals.

See Figures 23, 24 and 25 for instructions
for setting the blower “OFF” timings.

GAS FURNACE (DIRECT
DRIVE) INSTRUCTIONS FOR
CHANGING BLOWER SPEED

DISCONNECT THE ELECTRICAL
SUPPLY TO THE FURNACE BEFORE
ATTEMPTING TO CHANGE THE
BLOWER SPEED. FAILURE TO DO
SO CAN CAUSE ELECTRICAL
SHOCK RESULTING IN SEVERE
PERSONAL INJURY OR DEATH.

The blower motor is wired for blower
speeds required for normal operation
as shown.

If additional blower speed taps are
available (leads connected to “M1” and
“M2” on the electronic control), speeds
may be changed if necessary to fit
requirements of the particular
installation. Reconnect the unused

FIGURE 23
UTEC -920 OR WHITE RODGERS
50A62-101 BLOWER  OFF
TIMINGS

FIGURE 24
HONEYWELL E2001
BLOWER OFF TIMINGS

OFF TIME

SWITCH 1

SWITCH 2

90 SEC.

OFF

ON

120 SEC.

OFF

OFF

160 SEC.

ON

OFF

180 SEC.

ON

ON

OFF TIME

SWITCH 1

SWITCH 2

90 SEC.

ON

OFF

120 SEC.

OFF

OFF

160 SEC.

OFF

ON

180 SEC.

ON

ON

TWIN

2nd

SINGLE

1st

NOTE: SWITCHES 3 & 4 ARE USED
FOR TWINNING APPLICATIONS.

ON

(TIMER IS
RED BLOCK
ON BOARD)

I402

I335

WARNING

!

motor leads to “M1” or “M2.” Check
motor lead color for speed designation.

Heating speeds should not be reduced
where it could cause the furnace air
temperature to rise to exceed the
maximum outlet air temperature
specified for the unit.

IMPORTANT: 

Always check air

temperature rise after changing the
heating speed for any reason.

ADJUSTING OR CHECKING
FURNACE INPUT

The maximum gas supply pressure to
the furnace should be 7

(

W.C. for

natural gas. The minimum gas supply
pressure for purposes of input
adjustment to the furnace should be 5

(

W.C.

A properly calibrated manometer or
gauge is required for accurate gas
pressure readings.

The manifold pressure should be set at
3.5

(

W.C. for natural gas. Only small

variations in the gas flow should be
made by means of the pressure
regulator adjustment. In no case
should the final manifold pressure vary
more than plus or minus 0.3

(

W.C.

from the above specified pressures.

To adjust the pressure regulator:

1. Remove the regulator cap.

2. Turn the adjustment screw

clockwise to increase pressure or
counterclockwise to decrease
pressure.

3. Replace the regulator cap securely.

Summary of Contents for RGDG

Page 1: ...or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a...

Page 2: ...und to electrical panel DC microamp A flame signal hot surface ignition units Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected to terminal...

Page 3: ...nstallation Check List 2 Location Requirements and Considerations 4 Combustion and Ventilation Air 10 Vent Pipe Installation 13 Gas Supply and Piping 16 Electrical Wiring 20 Accessories 21 Start Up Pr...

Page 4: ...re approved for installation in attics as well as alcoves utility rooms closets and crawlspaces Provisions must be made to prevent freezing of condensate 7 IMPORTANT Support this unit when installed S...

Page 5: ...6 150 lbs CLEARANCE TO COMBUSTIBLE MATERIAL INCHES UPFLOW AND UPFLOW HORIZONTAL MODELS TOP LEFT SIDE FRONT RIGHT SIDE BOTTOM 241 2 2613 16 265 8 2411 32 2411 32 19 32 9 16 247 16 281 16 265 8 143 8 11...

Page 6: ...1 8 0 0 0 1 6 6 120 lbs 12 241 2 2311 32 155 8 23 5 8 0 0 0 1 3 6 140 lbs 15 241 2 2311 32 155 8 23 5 8 0 0 0 1 3 6 150 lbs TOP BOTTOM 241 2 193 4 C A B D LOW VOLTAGE GAS CONNECTION ELECTRIC CONNECTIO...

Page 7: ...0 0 0 1 3 6 150 lbs CLEARANCE TO COMBUSTIBLE MATERIAL INCHES HORIZONTAL ONLY MODELS May require 3 to 4 or 3 or 5 adapter May be 0 with type B vent May be 1 with type B vent TOP VIEW FRONT BOTTOM VIEW...

Page 8: ...y standards and methods The total static pressure drop of the entire system should not exceed 0 5 w c IMPORTANT Some high efficiency filters have a greater than normal resistance to air flow This can...

Page 9: ...If summer air conditioning is desired position the indoor coil on the top of the unit Insure that no air can bypass this coil 6 Connect the supply air plenum to the furnace plenum opening DOWNFLOW UNI...

Page 10: ...bustion air supply If this unit is mounted in a closet the door must be closed when making this check of the installation DO NOT reset the overtemperature switch without taking corrective action to as...

Page 11: ...CE LOCATED IN A CONFINED SPACE A confined space any space smaller than shown above as unconfined must have openings into the space which are located in accordance with the requirements set forth in th...

Page 12: ...R USING A HORIZONTAL INLET OUTLET Method 2 One permanent opening located within 12 inches of the top of the enclosure shall be permitted where the equipment has clearances of at least 1 inch from the...

Page 13: ...LOW THE NATIONAL FUEL GAS CODE ANSI Z223 1 AND OR THE NATURAL GAS INSTALLATION CODE CAN CGA B149 1 2 FOR PROPER INSTALLATION PRACTICES SINGLE WALL VENT CONNECTORS TO B 1 VENT OR MASONRY CHIMNEYS MAY B...

Page 14: ...d be supported with straps or hangers so it has no sags or dips Supports at 4 foot intervals and at all elbows are recommended 4 The vent connector must be mechanically fastened to the outlet collar o...

Page 15: ...nces the venting is likely to be too large to properly vent the remaining attached appliances The following steps shall be followed with each appliance that remains connected to the common venting sys...

Page 16: ...separate gas supply line directly from the meter to the furnace Consult the local gas company for the location of the manual main shut off valve The gas line and manual gas valve must be adequate in s...

Page 17: ...is recommended The minimum supply pressure is 11 w c for LP gas NEVER PURGE A GAS LINE INTO THE COMBUSTION CHAMBER NEVER USE MATCHES FLAME OR ANY IGNITION SOURCE FOR CHECKING LEAKAGE FAILURE TO FOLLOW...

Page 18: ...to the furnace 2 Remove the burner door from the furnace 3 Remove the igniter assembly handle with care 4 Remove the two screws attaching the NOx insert retainer brackets to the center panel Pull the...

Page 19: ...1 724 677 630 567 511 1 1 2 3 307 2 299 1 858 1 559 1 417 1 275 1 181 1 086 1 023 976 866 787 2 6 221 4 331 3 465 2 992 2 646 2 394 2 205 2 047 1 921 1 811 1 606 1 496 Example LP Input BTU requirement...

Page 20: ...an Standards Association 178 Rexdale Blvd Etobicoke Toronto Ontario Canada M9W 1R3 WARNING WARNING ELECTRICAL WIRING as shown on the wiring diagram Never install the thermostat on an outside wall or w...

Page 21: ...ngle Stage Operation See Figure 19 a Control board ONE is connected to the thermostat b Remove the jumper between the XMIT and RCV terminals c Connect wire from XMIT terminal of board ONE to RCV termi...

Page 22: ...22 I400 FIGURE 19 HONEYWELL NO S9201E2001 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION...

Page 23: ...23 FIGURE 20 HONEYWELL NO S9201E2001 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION I400...

Page 24: ...24 FIGURE 21 UTEC NO 1012 920 OR WHITE RODGERS 50A62 101 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION I398...

Page 25: ...25 FIGURE 22 UTEC NO 1012 920 OR WHITE RODGERS 50A62 101 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION I399...

Page 26: ...gas valve opens for a 9 second trial for ignition The inducer continues and the igniter stays energized 4 If flame is not sensed during the 9th second after the gas valve opens the gas valve closes an...

Page 27: ...NGE THE BLOWER SPEED FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN SEVERE PERSONAL INJURY OR DEATH The blower motor is wired for blower speeds required for normal operation as shown If addi...

Page 28: ...ff with the exception of pilot burners 2 Start the furnace 3 Time the meter to measure the time required to burn one cubic foot of gas 4 Use Table 4 to determine input rate RATING PLATE ELEVATION INPU...

Page 29: ...ate the furnace 4 When the thermometer in the supply air duct stops rising approximately five minutes subtract the return air temperature from the supply air temperature The difference is the temperat...

Page 30: ...30 BLOWER PERFORMANCE DATA RGDG RGPH UPFLOW HORIZONTAL MODELS BLOWER PERFORMANCE DATA RGLH DOWNFLOW MODELS...

Page 31: ...31 BLOWER PERFORMANCE DATA RGVH HORIZONTAL MODELS BLOWER PERFORMANCE DATA RGDJ RGPJ UPFLOW HORIZONTAL MODELS...

Page 32: ...32 BLOWER PERFORMANCE DATA RGLJ DOWNFLOW MODELS ONLY BLOWER PERFORMANCE DATA RGVJ HORIZONTAL MODELS...

Page 33: ...d or correct for adequate combustion air supply If this unit is mounted in a closet the door must be closed when making this check A failed inducer motor would be a cause of inadequate combustion air...

Page 34: ...get proper width for a side filter TABLE 5 FILTER SIZES 34 MAINTENANCE WARNING FIGURE 29 RESIZING FILTERS FRAME NOTE Some filters must be resized to fit certain units and applications SOLID BOTTOM MA...

Page 35: ...35 FIGURE 31 FILTER RETAINING RODS SIDE RETURN FIGURE 32 DOWNFLOW FILTER INSTALLATION...

Page 36: ...alve in the supply piping 3 Remove burner door On downflow models the blower door and burner door flange must also be removed 4 Disconnect gas supply piping from gas valve 5 Remove screws 4 connecting...

Page 37: ...ACE IFC IF WIRING TO IDM MOTOR IS OK REPLACE IDM MOTOR CHECK FOR BLOCKED VENT REPLACE SWITCH CHECK AIR PROVING SWITCH CLOSED CHECK WIRING TO IGNITER REPLACE IFC CHECK FOR 115 VAC AT IGNITER IF WIRING...

Page 38: ...ECKS ARE OK REPLACE IFC CHECK FOR 115VAC ACROSS REPLACE IFC IF BLOWER MOTOR AND BLOWER WIRING TO BLOWER MOTOR TERMINALS HEAT AND MOTOR IS OK NEUTRAL ON IFC REPLACE BLOWER MOTOR NOTE IF IFC GOES INTO L...

Page 39: ...ACE SWITCH NO REPLACE IFC IF WIRING TO DRAFT MOTOR IS OK NO REPLACE SWITCH NO REPLACE IFC IF WIRING TO IGNITER IS OK NO CHECK THERMOSTAT WIRING CHECK LINE VOLTAGE POWER CHECK LOW VOLTAGE TRANSFORMER W...

Page 40: ...FF TO UNIT CLEAN FLAME SENSOR WITH STEEL WOOL IF LED FLASHES RESTORE POWER TO UNIT IF CHECKS ARE OK REPLACE IFC SYSTEM WILL ATTEMPT TO LIGHT 4 TIMES VOLTAGE IS PRESENT AT THE VALVE FOR ONLY 8 SECONDS...

Page 41: ...CAN DAMAGE INTEGRATED FURNACE CONTROL IFC OK LED BLINKS TO INDICATE EXTERNAL FAULTS 1 BLINK FOLLOWED BY A 2 SEC PAUSE 1 HOUR LOCKOUT 2 BLINKS FOLLOWED BY A 2 SEC PAUSE PRESSURE SWITCH IS OPEN 3 BLINK...

Page 42: ...RENT CHECK FOR EXCESSIVE HEAT AT IGNITER BASE TEMP ABOVE 1000 F 538 C CAUSES SHORT TO GROUND TURN POWER OFF TO UNIT CLEAN FLAME SENSOR WITH STEEL WOOL RESTORES POWER TO UNIT IF CHECKS ARE OK REPLACE I...

Page 43: ...FIGURE 36 FOR MODELS WITH UTEC 1012 920 OR HONEYWELL S9201E2001 INTEGRATED FURNACE CONTROL 43...

Page 44: ...44 FIGURE 37 FOR MODELS WITH WHITE RODGERS 50A62 101 INTEGRATED FURNACE CONTROL...

Page 45: ...45 FIGURE 38 FOR MODELS WITH UTEC 1012 925 INTEGRATED FURNACE CONTROL...

Page 46: ...46...

Page 47: ...47...

Page 48: ...48 CM 398 Rheem Manufacturing Company Air Conditioning Division Fort Smith Arkansas...

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