Rheem RGDG Installation Instructions Manual Download | Manualshive

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I400

FIGURE 19
HONEYWELL NO. S9201E2001 CONTROL BOARD
TWINNING CONNECTION SINGLE STAGE OPERATION

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Summary of Contents for RGDG

Page 1: ...or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a...

Page 2: ...und to electrical panel DC microamp A flame signal hot surface ignition units Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected to terminal...

Page 3: ...nstallation Check List 2 Location Requirements and Considerations 4 Combustion and Ventilation Air 10 Vent Pipe Installation 13 Gas Supply and Piping 16 Electrical Wiring 20 Accessories 21 Start Up Pr...

Page 4: ...re approved for installation in attics as well as alcoves utility rooms closets and crawlspaces Provisions must be made to prevent freezing of condensate 7 IMPORTANT Support this unit when installed S...

Page 5: ...6 150 lbs CLEARANCE TO COMBUSTIBLE MATERIAL INCHES UPFLOW AND UPFLOW HORIZONTAL MODELS TOP LEFT SIDE FRONT RIGHT SIDE BOTTOM 241 2 2613 16 265 8 2411 32 2411 32 19 32 9 16 247 16 281 16 265 8 143 8 11...

Page 6: ...1 8 0 0 0 1 6 6 120 lbs 12 241 2 2311 32 155 8 23 5 8 0 0 0 1 3 6 140 lbs 15 241 2 2311 32 155 8 23 5 8 0 0 0 1 3 6 150 lbs TOP BOTTOM 241 2 193 4 C A B D LOW VOLTAGE GAS CONNECTION ELECTRIC CONNECTIO...

Page 7: ...0 0 0 1 3 6 150 lbs CLEARANCE TO COMBUSTIBLE MATERIAL INCHES HORIZONTAL ONLY MODELS May require 3 to 4 or 3 or 5 adapter May be 0 with type B vent May be 1 with type B vent TOP VIEW FRONT BOTTOM VIEW...

Page 8: ...y standards and methods The total static pressure drop of the entire system should not exceed 0 5 w c IMPORTANT Some high efficiency filters have a greater than normal resistance to air flow This can...

Page 9: ...If summer air conditioning is desired position the indoor coil on the top of the unit Insure that no air can bypass this coil 6 Connect the supply air plenum to the furnace plenum opening DOWNFLOW UNI...

Page 10: ...bustion air supply If this unit is mounted in a closet the door must be closed when making this check of the installation DO NOT reset the overtemperature switch without taking corrective action to as...

Page 11: ...CE LOCATED IN A CONFINED SPACE A confined space any space smaller than shown above as unconfined must have openings into the space which are located in accordance with the requirements set forth in th...

Page 12: ...R USING A HORIZONTAL INLET OUTLET Method 2 One permanent opening located within 12 inches of the top of the enclosure shall be permitted where the equipment has clearances of at least 1 inch from the...

Page 13: ...LOW THE NATIONAL FUEL GAS CODE ANSI Z223 1 AND OR THE NATURAL GAS INSTALLATION CODE CAN CGA B149 1 2 FOR PROPER INSTALLATION PRACTICES SINGLE WALL VENT CONNECTORS TO B 1 VENT OR MASONRY CHIMNEYS MAY B...

Page 14: ...d be supported with straps or hangers so it has no sags or dips Supports at 4 foot intervals and at all elbows are recommended 4 The vent connector must be mechanically fastened to the outlet collar o...

Page 15: ...nces the venting is likely to be too large to properly vent the remaining attached appliances The following steps shall be followed with each appliance that remains connected to the common venting sys...

Page 16: ...separate gas supply line directly from the meter to the furnace Consult the local gas company for the location of the manual main shut off valve The gas line and manual gas valve must be adequate in s...

Page 17: ...is recommended The minimum supply pressure is 11 w c for LP gas NEVER PURGE A GAS LINE INTO THE COMBUSTION CHAMBER NEVER USE MATCHES FLAME OR ANY IGNITION SOURCE FOR CHECKING LEAKAGE FAILURE TO FOLLOW...

Page 18: ...to the furnace 2 Remove the burner door from the furnace 3 Remove the igniter assembly handle with care 4 Remove the two screws attaching the NOx insert retainer brackets to the center panel Pull the...

Page 19: ...1 724 677 630 567 511 1 1 2 3 307 2 299 1 858 1 559 1 417 1 275 1 181 1 086 1 023 976 866 787 2 6 221 4 331 3 465 2 992 2 646 2 394 2 205 2 047 1 921 1 811 1 606 1 496 Example LP Input BTU requirement...

Page 20: ...an Standards Association 178 Rexdale Blvd Etobicoke Toronto Ontario Canada M9W 1R3 WARNING WARNING ELECTRICAL WIRING as shown on the wiring diagram Never install the thermostat on an outside wall or w...

Page 21: ...ngle Stage Operation See Figure 19 a Control board ONE is connected to the thermostat b Remove the jumper between the XMIT and RCV terminals c Connect wire from XMIT terminal of board ONE to RCV termi...

Page 22: ...22 I400 FIGURE 19 HONEYWELL NO S9201E2001 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION...

Page 23: ...23 FIGURE 20 HONEYWELL NO S9201E2001 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION I400...

Page 24: ...24 FIGURE 21 UTEC NO 1012 920 OR WHITE RODGERS 50A62 101 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION I398...

Page 25: ...25 FIGURE 22 UTEC NO 1012 920 OR WHITE RODGERS 50A62 101 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION I399...

Page 26: ...gas valve opens for a 9 second trial for ignition The inducer continues and the igniter stays energized 4 If flame is not sensed during the 9th second after the gas valve opens the gas valve closes an...

Page 27: ...NGE THE BLOWER SPEED FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN SEVERE PERSONAL INJURY OR DEATH The blower motor is wired for blower speeds required for normal operation as shown If addi...

Page 28: ...ff with the exception of pilot burners 2 Start the furnace 3 Time the meter to measure the time required to burn one cubic foot of gas 4 Use Table 4 to determine input rate RATING PLATE ELEVATION INPU...

Page 29: ...ate the furnace 4 When the thermometer in the supply air duct stops rising approximately five minutes subtract the return air temperature from the supply air temperature The difference is the temperat...

Page 30: ...30 BLOWER PERFORMANCE DATA RGDG RGPH UPFLOW HORIZONTAL MODELS BLOWER PERFORMANCE DATA RGLH DOWNFLOW MODELS...

Page 31: ...31 BLOWER PERFORMANCE DATA RGVH HORIZONTAL MODELS BLOWER PERFORMANCE DATA RGDJ RGPJ UPFLOW HORIZONTAL MODELS...

Page 32: ...32 BLOWER PERFORMANCE DATA RGLJ DOWNFLOW MODELS ONLY BLOWER PERFORMANCE DATA RGVJ HORIZONTAL MODELS...

Page 33: ...d or correct for adequate combustion air supply If this unit is mounted in a closet the door must be closed when making this check A failed inducer motor would be a cause of inadequate combustion air...

Page 34: ...get proper width for a side filter TABLE 5 FILTER SIZES 34 MAINTENANCE WARNING FIGURE 29 RESIZING FILTERS FRAME NOTE Some filters must be resized to fit certain units and applications SOLID BOTTOM MA...

Page 35: ...35 FIGURE 31 FILTER RETAINING RODS SIDE RETURN FIGURE 32 DOWNFLOW FILTER INSTALLATION...

Page 36: ...alve in the supply piping 3 Remove burner door On downflow models the blower door and burner door flange must also be removed 4 Disconnect gas supply piping from gas valve 5 Remove screws 4 connecting...

Page 37: ...ACE IFC IF WIRING TO IDM MOTOR IS OK REPLACE IDM MOTOR CHECK FOR BLOCKED VENT REPLACE SWITCH CHECK AIR PROVING SWITCH CLOSED CHECK WIRING TO IGNITER REPLACE IFC CHECK FOR 115 VAC AT IGNITER IF WIRING...

Page 38: ...ECKS ARE OK REPLACE IFC CHECK FOR 115VAC ACROSS REPLACE IFC IF BLOWER MOTOR AND BLOWER WIRING TO BLOWER MOTOR TERMINALS HEAT AND MOTOR IS OK NEUTRAL ON IFC REPLACE BLOWER MOTOR NOTE IF IFC GOES INTO L...

Page 39: ...ACE SWITCH NO REPLACE IFC IF WIRING TO DRAFT MOTOR IS OK NO REPLACE SWITCH NO REPLACE IFC IF WIRING TO IGNITER IS OK NO CHECK THERMOSTAT WIRING CHECK LINE VOLTAGE POWER CHECK LOW VOLTAGE TRANSFORMER W...

Page 40: ...FF TO UNIT CLEAN FLAME SENSOR WITH STEEL WOOL IF LED FLASHES RESTORE POWER TO UNIT IF CHECKS ARE OK REPLACE IFC SYSTEM WILL ATTEMPT TO LIGHT 4 TIMES VOLTAGE IS PRESENT AT THE VALVE FOR ONLY 8 SECONDS...

Page 41: ...CAN DAMAGE INTEGRATED FURNACE CONTROL IFC OK LED BLINKS TO INDICATE EXTERNAL FAULTS 1 BLINK FOLLOWED BY A 2 SEC PAUSE 1 HOUR LOCKOUT 2 BLINKS FOLLOWED BY A 2 SEC PAUSE PRESSURE SWITCH IS OPEN 3 BLINK...

Page 42: ...RENT CHECK FOR EXCESSIVE HEAT AT IGNITER BASE TEMP ABOVE 1000 F 538 C CAUSES SHORT TO GROUND TURN POWER OFF TO UNIT CLEAN FLAME SENSOR WITH STEEL WOOL RESTORES POWER TO UNIT IF CHECKS ARE OK REPLACE I...

Page 43: ...FIGURE 36 FOR MODELS WITH UTEC 1012 920 OR HONEYWELL S9201E2001 INTEGRATED FURNACE CONTROL 43...

Page 44: ...44 FIGURE 37 FOR MODELS WITH WHITE RODGERS 50A62 101 INTEGRATED FURNACE CONTROL...

Page 45: ...45 FIGURE 38 FOR MODELS WITH UTEC 1012 925 INTEGRATED FURNACE CONTROL...

Page 46: ...46...

Page 47: ...47...

Page 48: ...48 CM 398 Rheem Manufacturing Company Air Conditioning Division Fort Smith Arkansas...

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