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GENERAL

The information contained in this manual has been prepared to assist in the proper
installation, operation and maintenance of the air conditioning system. Improper
installation, or installation

not made in accordance with these instructions, can

result in unsatisfactory operation and/or dangerous conditions, and can cause the
related warranty not to apply.

Read this manual and any instructions packaged with separate equipment required
to make up the system prior to installation. Retain this manual for future reference.

To achieve optimum efficiency and capacity, the indoor cooling coils listed in the con-
densing unit specification sheet should be used.

APPLICATION

Before installing any air conditioning equipment, a duct analysis of the structure and
a heat gain calculation must be made. A heat gain calculation begins by measuring
all external surfaces and openings that gain heat from the surrounding air and
quantifying that heat gain. A heat gain calculation also calculates the extra heat
load caused by sunlight and by humidity removal.

There are several factors that the installers must consider:

Outdoor unit location

Proper equipment evacuation

System refrigerant charge

Indoor unit airflow

Indoor unit blower speed

Supply and return air duct design and sizing

System air balancing

Diffuser and return air grille location and sizing

CORROSIVE ENVIRONMENT

The metal parts of this unit may be subject to rust or deterioration if exposed to a
corrosive environment. This oxidation could shorten the equipment’s useful life.
Corrosive elements include, but are not limited to, salt spray, fog or mist in seacoast
areas, sulphur or chlorine from lawn watering systems, and various chemical conta-
minants from industries such as paper mills and petroleum refineries.

If the unit is to be installed in an area where contaminants are likely to be a prob-
lem, special attention should be given to the equipment location and exposure.

Avoid having lawn sprinkler heads spray directly on the unit cabinet.

In coastal areas, locate the unit on the side of the building away from the water-
front.

Shielding provided by a fence or shrubs may give some protection, but cannot
violate minimum airflow and service access clearances.

Elevating the unit off its slab or base enough to allow air circulation will help
avoid holding water against the basepan.

Regular maintenance will reduce the build-up of contaminants and help to protect
the unit’s finish.

5

!

WARNING

THE MANUFACTURER’S WARRAN-
TY DOES NOT COVER ANY DAM-
AGE

OR

DEFECT

TO

THE

AIR CONDITIONER CAUSED BY
THE ATTACHMENT OR USE OF ANY
COMPONENTS. ACCESSORIES OR
DEVICES (OTHER THAN THOSE
AUTHORIZED BY THE MANUFAC-
TURER) INTO, ONTO OR IN CON-
JUNCTION WITH THE AIR CONDI-
TIONER. YOU SHOULD BE AWARE
THAT THE USE OF UNAUTHORIZED
COMPONENTS, ACCESSORIES OR
DEVICES MAY ADVERSELY AFFECT
THE OPERATION OF THE AIR CON-
DITIONER AND MAY ALSO ENDAN-
GER LIFE

AND PROPERTY. THE

MANUFACTURER DISCLAIMS ANY
RESPONSIBILITY FOR SUCH LOSS
OR INJURY RESULTING FROM THE
USE OF SUCH UNAUTHORIZED
COMPONENTS, ACCESSORIES OR
DEVICES.

MATCH ALL COMPONENTS:

• OUTDOOR UNIT

• INDOOR COIL/METERING DEVICE

• INDOOR AIR HANDLER/FURNACE

• REFRIGERANT LINES

018JAZ

1-60-208/230

9/9

48

0.8

13/13

15/15

20/20

11 [1.02]

1

2300 [1085] 82 [2325]

137[62.1]

152 [68.9]

024JAZ

1-60-208/230

13.5/13.5

58.3

1.1

18/18

25/25

30/30

20 [1.86]

1

3300 [1557] 128 [3629] 190 [86.2]

205 [93]

030JAZ

1-60-208/230

12.8/12.8

64

0.8

17/17

25/25

25/25

20 [1.86]

1

3300 [1557] 129 [3657] 200 [90.7]

213 [96.6]

036JAZ

1-60-208/230

16/16

79

0.8

21/21

25/25

35/35

23.01 [2.14]

1

3300 [1557] 146 [4139] 201 [91.2] 223 [101.2]

042JAZ

1-60-208/230

17.9/17.9

112

2.8

26/26

30/30

40/40

23.01 [2.14]

1

3300 [1557] 152 [4309] 224 [101.6] 246 [111.6]

048JAZ

1-60-208/230

21.8/21.8

117

2.8

31/31

40/40

50/50

23.01 [2.14]

2

3300 [1557] 203 [5755] 265 [120.2] 290 [131.5]

060JAZ

1-60-208/230

26.4/26.4

134

2.8

36/36

45/45

60/60

23 [2.14]

2

3300 [1557] 262 [7428] 274 [124.3] 299 [135.6]

TABLE 3

(-)APM ELECTRICAL AND PHYSICAL DATA

Model

Number
(-)APM-

ELECTRICAL

Compressor

Fuse or HACR

Circuit Breaker

Outdoor Coil

Weight

PHYSICAL

Phase

Frequency (Hz)

Voltage (Volts)

Rated Load

Amperes

{RLA)

Locked Rotor

Amperes

(LRA)

Fan Motor

Full Load

Amperes

(FLA)

Minimum

Circuit

Ampacity

Amperes

Minimum

Amperes

Maximum

Amperes

Face Area

Sq. Ft. [m

2

]

No.

Rows

CFM
[L/s]

Refrig.

Per

Circuit

Oz. [g]

Net

Lbs. [kg]

Shipping
Lbs. [kg]

Summary of Contents for 018J*Z

Page 1: ...T SAFETY INFORMA THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION ADJUSTMENT AND OPERATION OF THIS UNIT READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION ADJUSTMENT SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE ELECTRICAL SHOCK PROPERTY ...

Page 2: ...ormance 14 Checking Airflow 14 Checking Refrigerant Charge 15 Electrical Wiring 16 High and Low Pressure Controls HPC or LPC 18 Field Installed Accessories 18 Service 19 Trouble Shooting 20 22 Trouble Shooting Chart 23 Wiring Diagrams 24 26 CHECKING PRODUCT RECEIVED Upon receiving unit inspect it for any shipping damage Claims for damage either apparent or concealed should be filed immediately wit...

Page 3: ... 043 42 000 BTU HR 048 049 48 000 BTU HR 060 60 000 BTU HR DESIGN SERIES L R 410A M R410 2ND DESIGN SERIES N STANDARD EFFICIENCY P HIGH EFFICIENCY REMOTE CONDENSING UNIT TRADE NAME DIMENSIONAL DATA CONDENSING UNIT MODEL ANL 018 19 19 19 25 29 23 33 351 2 401 2 443 8 443 8 443 8 443 8 443 8 243 4 275 8 311 2 311 2 311 2 311 2 311 2 LENGTH H INCHES LENGTH L INCHES WIDTH W INCHES 024 031 030 036 042 ...

Page 4: ...83 1 1 2 19 19 25 25 30 30 17 26 1 6 1 3200 1510 115 3260 205 93 215 97 043DAZ 3 60 460 6 0 44 0 6 9 15 15 17 26 1 6 1 3200 1510 115 3260 205 93 215 97 043JAZ 1 60 208 230 19 9 19 9 109 1 2 27 27 35 35 45 45 17 26 1 6 1 3200 1510 115 3260 205 93 215 97 048CAZ 3 60 208 230 13 7 13 7 83 1 1 2 19 19 25 25 30 30 23 01 2 14 1 3500 1652 145 4111 230 104 3 240 108 9 048DAZ 3 60 460 6 2 41 0 6 9 15 15 23 ...

Page 5: ... side of the building away from the water front Shielding provided by a fence or shrubs may give some protection but cannot violate minimum airflow and service access clearances Elevating the unit off its slab or base enough to allow air circulation will help avoid holding water against the basepan Regular maintenance will reduce the build up of contaminants and help to protect the unit s finish 5...

Page 6: ...l not create a problem with the equipment Position the unit away from the drip edge of the roof whenever pos sible Units are weatherized but can be affected by the following o Water pouring into the unit from the junction of rooflines without protective guttering Large volumes of water entering the condenser while in operation can impact fan blade or motor life and coil damage may occur to a heat ...

Page 7: ...he concrete fastener STEP 2 Center base pan on pad ensuring it is level STEP 3 Using basepad as a guide mark spots on concrete where 4 holes will be drilled see Figure 2 S TABLE 4 DIMENSIONS MODEL NUMBER L W A B C D ANL 018 024 030 APL 018 024 ANL 031 APM 018 375 8 2515 16 15 34 31 2 221 2 ANL 037 043 049 ANL 036 042 048 060 APL 030 036 042 048 060 APM 024 030 036 042 048 060 411 2 2913 16 15 38 3...

Page 8: ...ow Side 550 PSIG Low Side Retard Manifold Hoses Service Pressure Rating of 800 PSIG Recovery Cylinders 400 PSIG Pressure Rating Dept of Transportation 4BA400 or BW400 SPECIFICATION OF R 410A Application R 410A is not a drop in replacement for R 22 equipment designs must accommodate its higher pressures It cannot be retrofitted into R 22 condens ing units FIGURE 2 SCREW LOCATIONS CAUTION R 410A sys...

Page 9: ...9 R 410A refrigerant cylinders had a dip tube These cylinders should be kept upright for equipment charging Post March 1999 cylinders do not have a dip tube and should be inverted to ensure liquid charging of the equipment Do not install a suction line filter drier in the liquid line A liquid line filter drier is standard on every unit Only manufacturer approved liq uid line filter driers can be u...

Page 10: ...w check piston sizes if the vertical separation does not exceed the values in Table 4 3 Flow Check Piston Coil a The vertical separation can be greater than the value in Table 4 but no more than 120 feet b If the separation height exceeds the Table value reduce the indoor coil flow check piston by two sizes plus one size for additional 10 feet beyond the Table value 4 Expansion Valve Coil a The ve...

Page 11: ... with each other This causes an undesirable heat transfer resulting in capacity loss and increased power consumption The vapor line must be insulated If tubing has been cut make sure ends are deburred while holding in a position to prevent chips from falling into tubing Burrs such as those caused by tubing cutters can affect performance dramatically particularly on small liquid line sizes For best...

Page 12: ...itrogen into a service port and through the tubing while brazing After brazing use an appropriate heatsink material to cool the joint and remove any flux residue The service valves are not backseating valves To open the valves remove the valve cap with an adjustable wrench Insert a 3 16 or 5 16 hex wrench into the stem Back out counterclockwise Replace the valve cap finger tight then tighten an ad...

Page 13: ...ine Size Inch O D Total Minimum Vertical Separation Feet 25 50 75 100 125 150 1 4 25 40 25 9 N A N A 11 2 Ton 3 8ⴖ 5 16 25 50 62 58 53 49 3 8 25 50 75 72 70 68 1 4 23 N A N A N A N A N A 2 Ton 3 8ⴖ 5 16 25 36 29 23 16 9 3 8 25 50 72 70 68 65 1 4 25 N A N A N A N A N A 21 2 Ton 3 8ⴖ 5 16 25 49 38 27 17 6 3 8 25 50 68 65 62 58 5 16 25 50 37 22 7 N A 3 Ton 3 8ⴖ 3 8 25 50 68 63 58 53 5 16 25 23 4 N A ...

Page 14: ...ted if required Allow a minimum of 5 minutes running Before analyzing charge see the instruc tions on the unit service panel rating plate for marking the total charge CHECKING AIRFLOW The air distribution system has the greatest effect The duct system is totally con trolled by the contractor For this reason the contractor should use only industry recognized procedures The correct air quantity is c...

Page 15: ... systems in the cooling mode when an expansion valve is used on the evaporator The service port on the liquid service valve small valve is used for this purpose Read and record the outdoor ambient temperature entering the condensing unit and the liquid line pressure at the service valve the small valve Locate the charg ing chart attached to the unit The correct liquid line pressure will by found b...

Page 16: ...g within the condensing unit evaporator and interconnecting tubing should be checked for leaks If a leak is detected the refrigerant should be recovered before repairing the leak The Clean Air Act prohibits venting refrigerant into the atmosphere ELECTRICAL WIRING Field wiring must comply with the National Electric Code C E C in Canada and any applicable local code POWER WIRING It is important tha...

Page 17: ...inimum transformer are required for the control circuit of the condensing unit The furnace or the air handler transformer may be used if sufficient See the wiring diagram for reference Use Table 8 to size the 24 volt con trol wiring WARNING THE UNIT MUST BE PERMANENTLY GROUNDED FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN SEVERE PERSONAL INJURY OR DEATH SOLID COPPER WIRE AWG 3 0 16 14 ...

Page 18: ...m operation below 55 F All heaters are located on the lower half of the compressor shell Its purpose is to drive refrigerant from the compressor shell during long off cycles thus preventing damage to the compressor during start up At initial start up or after extended shutdown periods make sure the heater is ener gized for at least 12 hours before the compressor is started Disconnect switch on and...

Page 19: ...ops below designated levels This allows the unit to build a sufficient head pressure at lower ambient in order to maintain system balance and obtain improved capacity Low ambient control should be used on all equipment oper ated below 65 F ambient OUTDOOR UNIT COVERS Outdoor condensing unit covers are available if the homeowner requests a cover for their unit With the complete model number for the...

Page 20: ...eakers and Recheck Unit Wiring and Connections Condenser Fan Grounded Compressor Internal Overload Open TROUBLE SHOOTING In diagnosing common faults in the air conditioning system it is useful to present the logical pattern of thought that is used by experienced technicians The charts which follow are not intended to be an answer to all problems but only to guide your thinking as you attempt to de...

Page 21: ...problems Low on Charge Dirty Filters Dirty Condenser Coil Recirculation of Condenser Air Inoperative Compressor Valves Low on Charge Faulty Metering Device Restriction in System Restricted Filter drier Non condensibles Higher than Ambient Air Entering Condenser Go to Electrical Checks Flow Chart High Head Pressure Inoperative Outdoor Fan Broken Indoor Blower Belt Restriction in System Recirculatio...

Page 22: ... 2 0 48 4 5 55 1 10 62 4 15 70 2 20 78 5 25 87 5 30 97 2 35 107 5 40 118 5 45 130 2 50 142 7 55 156 0 60 170 1 65 185 1 70 201 0 75 217 8 80 235 6 85 254 5 90 274 3 95 295 3 100 317 4 105 340 6 110 365 1 115 390 9 120 418 0 125 446 5 130 476 5 135 508 0 140 541 2 145 576 0 150 612 8 DISCHARGE SUCTION SUPERHEAT SUBCOOLING COMPRESSOR PRESSURE PRESSURE AMPS Overcharge High High Low High High Undercha...

Page 23: ... Add refrigerant Registers sweat Low indoor airflow Increase speed of blower or reduce restriction replace air filter High head low vapor pressures Restriction in liquid line expansion device or filter drier Remove or replace defective component Flowcheck piston size too small Change to correct size piston Incorrect capillary tubes Change coil assembly High head high or normal vapor Dirty outdoor ...

Page 24: ...24 FIGURE 4 SINGLE PHASE WIRING DIAGRAM ...

Page 25: ...25 FIGURE 5 THREE PHASE WIRING DIAGRAM C D Y VOLTAGES ...

Page 26: ...26 FIGURE 6 ...

Page 27: ...27 ...

Page 28: ...28 CM 0908 ...

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