Subsystems
CGS-240 Manual
6/15/2021
Page 53 of 148
SUBSYSTEMS
This section provides details of the functional systems within the humidity generator. These subsystems include
the Electrical System, Pneumatic System, Fluid System, Refrigeration System, and Heaters.
6.1
ELECTRICAL SYSTEM
The humidity generator requires 200-240 VAC, 50/60 Hz, single phase power. Configuration for the AC input can be
either
•
LINE1, LINE2, GND (as is often the case for connection in the U.S., Canada, Mexico, Japan and Taiwan
where LINE1 and LINE2 are of opposing phase while each is approximately 100-120 VAC with respect to
GND), resulting in 200-240 VAC between Line 1 & Line 2;
•
LINE, NEUTRAL, GND (often for Europe and many countries of Asia when LINE is approximately 200-240
VAC with respect to NEUTRAL, with NEUTRAL and GND at the same potential.)
AC power enters the system via the power connector located at the back panel, transferring AC into the system via
a 2 pole, 15 AMP circuit breaker switch. When this switch is turned on, AC power is also applied to the input of a 2-
pole mechanical circuit breaker inside the system behind the right door at the main control panel. This circuit
breaker, CB8,
is labeled “Main Power.”
Traveling through the circuit breaker, power is then branched to several locations. AC power is applied to a 5V
power supply. Line 1 and line 2 power are also applied to solid-state relays, one for each power phase. These two
solid-state relays, SSR7 and SSR8, act as master control to enable or disable heating and refrigeration, compressor
and fan, and all other AC activated components in the system. AC power is also applied to solid-state relay, SSR6,
which controls a 24V DC power supply for powering the internal embedded computer, and a 12V DC power supply,
which runs the user interface PC.
6.1.1
DC POWER SUPPLIES
There are 3 independent DC power supplies in the system, each operating various functions.
5V DC POWER SUPPLY
A small 5V DC power supply, PSU1, provides excitation power only to
operate a few solid-state relays. The 5V DC power is applied through
the main front panel power switch mounted below the computer
monitor. When the power switch is pressed, this 5V DC applies an
enable signal to the two master control solid-state relays, SSR7 and
SSR8, mentioned in the previous section. These two solid-state relays
apply power to the bank of AC Circuit breakers on the lower portion of
the control panel.
When the main power switch is on, the 5V DC is also supplied through a
diode, D2, to the solid-state relay, SSR6, which energizes the 12V and
24V power supplies.
Figure 6.1
Summary of Contents for CGS-240
Page 1: ...CGS 240 RH Systems LLC 1225 W Houston Ave Gilbert AZ 85233 Manual...
Page 98: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 98 of 148 Figure 8 2...
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Page 120: ...Drawings CGS 240 Manual 6 15 2021 Page 120 of 148...
Page 121: ...Drawings CGS 240 Manual 6 15 2021 Page 121 of 148 Figure 9 3 Refrigeration System...
Page 122: ...Drawings CGS 240 Manual 6 15 2021 Page 122 of 148 Figure 9 4 Pneumatic System...
Page 123: ...Drawings CGS 240 Manual 6 15 2021 Page 123 of 148 Figure 9 5 Fluid System...
Page 124: ...Drawings CGS 240 Manual 6 15 2021 Page 124 of 148 Figure 9 6 AC Distribution...
Page 125: ...Drawings CGS 240 Manual 6 15 2021 Page 125 of 148 Figure 9 7 AD0 3 LVL4...
Page 126: ...Drawings CGS 240 Manual 6 15 2021 Page 126 of 148 Figure 9 8 Power Distribution...
Page 127: ...Drawings CGS 240 Manual 6 15 2021 Page 127 of 148 Figure 9 9 RLY 1 14...
Page 128: ...Drawings CGS 240 Manual 6 15 2021 Page 128 of 148 Figure 9 10 PT 12 Temp Board...
Page 129: ...Drawings CGS 240 Manual 6 15 2021 Page 129 of 148 Figure 9 11 UART 0 3...
Page 130: ...Drawings CGS 240 Manual 6 15 2021 Page 130 of 148 Figure 9 12 Access to Presat Drain Fitting...
Page 131: ...Drawings CGS 240 Manual 6 15 2021 Page 131 of 148 Figure 9 13 Access to Sat Drain Fittings...
Page 132: ...Drawings CGS 240 Manual 6 15 2021 Page 132 of 148 Figure 9 14 Temperature Probes...
Page 133: ...Drawings CGS 240 Manual 6 15 2021 Page 133 of 148 Figure 9 15 Pressure Transducers Manifold...