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13 

 

 

 

 

System overheats—engine operating normally. 
(continued) 

Heat exchanger not functioning efficiently because: 

a.

 

Air intake or internal parts of heat exchanger clogged/dirty—
clear debris as required. 

b.

 

Fan is not running—see detailed troubleshooting guide 
below. 

 
Fan is not running because: 

a.

 

Battery was disconnected during a pull start—turn ignition 
switch to ON position to start fan. 

b.

 

Fan connection unplugged—check and secure all fan plug 
connections at fan motor, fan relay, and at any fan override 
switch on control panel. 

c.

 

Blown fuse on fan circuit or ignition—replace with specified 
fuse. 

d.

 

Defective relay—replace. 

e.

 

No battery in HydraPak or battery is dead—fan requires a 
charged 12 volt battery to operate. 

Oil is foaming. 

Low fluid level in reservoir—fill to required level. 
 
Water in oil. 
 
Pump shaft seal worn out causing air to be drawn into pump. 
 
Air leak in suction line. 
 
Improper type of hydraulic oil--as an original equipment 
manufacturer, RGC uses a Grade ISO VG 32 hydraulic oil.  If you 
have any questions concerning the type of oil you should use for your 
HydraPak, consult your local supplier or RGC for details. 

Pump leaks. 

Plugged reservoir filler/breather. 
 
Shipping cap installed—use chrome filler/breather cap supplied. 
 
Shaft seal worn on pump. 
 
Cracked inlet/outlet fitting. 

Engine does not start 

Low oil pressure wire is not disconnected during a pull start—
disconnect the wire during a pull start and then reconnect after the 
engine starts. 
 
Battery connection when using starter key—check for loose terminal 
connection(s). 
 
Flow control knob is not OFF—turn to OFF position. 

Engine starts, then stalls almost immediately. 

Flow control knob is not OFF—turn to OFF position. 

Engine running roughly. 

Engine out of adjustment—tune engine after consulting engine 
manufacturer. 

Engine stalls when load is applied. 

Defective actuator on HV1858 electronic governor is failing to move 
throttle lever—replace actuator as described in the engine manual. 

 
 
 
 

Summary of Contents for HV1858C

Page 1: ...HV1858C BI DIRECTIONAL HYDRAPAK INSTRUCTIONS REIMANN GEORGER CORPORATION CONSTRUCTION PRODUCTS BUFFALO NY P N 6122018 7 26 12...

Page 2: ...the HydraPak 5 3 1 1 Checking the Engine 5 3 1 2 Checking the Hydraulic System 5 3 2 Starting and Operating the HydraPak 6 3 3 Stopping the HydraPak 7 4 INSPECTION AND MAINTENANCE 8 4 1 General Mainte...

Page 3: ...operate this HydraPak or the associated hydraulic tool It is recommended that this checklist be maintained as a permanent record Ensure construction area is secured from all unauthorized personnel Al...

Page 4: ...amage only accidents 1 3 HYDRAPAK SAFETY LABELS These labels warn you of potential hazards that could cause injury Read them carefully If a label comes off or becomes illegible contact Reimann Georger...

Page 5: ...hoses or fittings while the HydraPak is running 18 At end of operation secure the HydraPak and the associated hydraulic equipment to prevent unauthorized use Never assume you will find the equipment...

Page 6: ...iller Breather 100 mesh Electrical Charging System 12 14V 16 AMP regulated to battery Battery Type 12V 15 Plate 400 CCA Fuse Automotive Ignition 5 AMP Blade Type Fan 25 AMP Standard Features Hour mete...

Page 7: ...ordering spare parts or requesting assistance in service The HydraPak has a product nameplate that shows the model and serial numbers as shown in Figure 2 1 Record the model and serial numbers for fu...

Page 8: ...f unauthorized personnel Place barricades or secure the area in such a manner that no personnel can be injured 4 Position the HydraPak to minimize the amount of construction debris and dust it receive...

Page 9: ...nd them at a sharp angle WARNING ENSURE HYDRAULIC HOSES ARE PROPERLY CONNECTED AND IN GOOD CONDITION 3 2 STARTING AND OPERATING THE HYDRAPAK 1 Ensure the flow control lever is in the off middle positi...

Page 10: ...pment in the same condition that you left it Proceed as follows 1 Let the HydraPak run at idle for about five 5 minutes to cool hydraulic oil and components or for ten 10 minutes under severe operatin...

Page 11: ...WIRE FROM THE BATTERY TERMINAL WARNING DO NOT ADJUST OR REMOVE HYDRAULIC COMPONENTS LINES OR FITTINGS WHILE THE HYDRAPAK IS RUNNING OR WHENEVER THE HYDRAULIC FLUID IS HOT WARNING LIQUID UNDER HIGH PRE...

Page 12: ...AND MAINTENANCE 1 The following rules must be observed when doing engine maintenance a Do not check for a spark with the spark plug removed Use an approved tester b Do not crank the engine with the sp...

Page 13: ...eplace engine oil filter 100 hrs Check clean and replace spark plug 100 hrs Have cylinder head removed and cleaned leaded fuel 100 hrs Have cylinder head removed and cleaned unleaded fuel 200 hrs Repl...

Page 14: ...d check hydraulic tool requirement c Air in fluid inspect for oil leaks and repair to correct d No work being done open center tools only produce pressure under load No hydraulic oil flow caused by a...

Page 15: ...psi is too low for the hydraulic tool being used check tool pressure requirement Extension hoses too long a Hoses over 50 feet long add sufficient friction to the hydraulic system to slow down the hy...

Page 16: ...line Improper type of hydraulic oil as an original equipment manufacturer RGC uses a Grade ISO VG 32 hydraulic oil If you have any questions concerning the type of oil you should use for your HydraPak...

Page 17: ...ine races uncontrollably at full throttle Defective control module on HV1858 electronic governor is triggering actuator to move throttle to wide open position replace module as described in the engine...

Page 18: ...8 GPM P 14 5400861 1 BATTERY 5401564 1 BATTERY STRAP 15 6900454 1 PUMP BRKT BF 2A C 1 4 0 6901502 1 PUMP BRACKET COVER 16 5493623 1 POSITIVE BATTERY WIRE 17 5401562 1 TOGGLE SWITCH HV1858 ONLY 18 6001...

Page 19: ...Figure 6 1 HV1858C Bi Directional Assembly Drawing 16...

Page 20: ...SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER OR ANY OTHER PERSON FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES CONNEC...

Page 21: ...by normal wear and tear by improper adjustment or alteration by alterations not completed by authorized service personnel or by failure of product parts from such alterations 4 Costs of repairing dam...

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