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a.

 

Inspect each hydraulic line, fitting, and hose for breaks, cracks, worn spots, bulges, chemical attack, kinks or any 
other damage.  Never try to stop any detected leak with any body parts.  Do not put your face close to suspected 
leaks.  Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic oil.   

 
b.

 

Replace a damaged line, fitting or hose immediately.  Never repair the part. 

 

WARNING:

LIQUID UNDER HIGH PRESSURE CAN PIERCE THE SKIN, CAUSING DEATH OR SERIOUS
INJURY.  IN CASE OF INJURY, GET IMMEDIATE MEDICAL ATTENTION.

 

 
3.

 

The HydraPak uses flush-face quick-release couplings that are durable and easy to clean.  Wipe the mating surfaces of 
the couplings with a clean rag prior to making connection.  They are always fitted such that the male coupling gives oil 
and the female coupling receives oil. 

 

a.

 

Connect the return (tank) line from the HydraPak tank port to the return port of the hydraulic tool. 

 
b.

 

Then connect the pressure line from the hydraulic tool pressure port to the right (pressure) port on the HydraPak. 

 

c.

 

When making connections, do not over stretch the hoses or bend them at a sharp angle. 

 

WARNING:

ENSURE HYDRAULIC HOSES ARE PROPERLY CONNECTED AND IN GOOD CONDITION.

 

 
3.2

 

STARTING AND OPERATING THE HYDRAPAK 

 
1. 

 

Ensure the flow control lever is in the “off” (middle) position before starting. 

 
2. 

 

Move the engine choke control to start or choke position. 

 
3. 

 

Open fuel shut-off valve 

 
4. 

 

Put the throttle in the middle position when starting the engine. 

 
5.

 

Ensure the auto idle toggle switch is in the down or “on” position.  

 

CAUTION:

DO NOT OPERATE THE HYDRAPAK WITH THE BATTERY DISCONNECTED.

 
6.

 

Start the engine by turning the ignition key clockwise to the START position.  Repeat if necessary using short starting 
cycles (15 sec./min.).  If using the pull start, the ignition key must be turned clockwise to the first or “run” position. 

 
7.

 

After starting the engine, open the choke slowly towards the “run” position until engine runs smoothly.  Opening the 
choke fully requires an engine warm-up period of several seconds to several minutes, depending on the temperature. 

 
8.

 

Use the 5/8 knob to select an output of either 5 or 8 GPM in accordance with your hydraulic tool instruction manual.  
Do not exceed the recommended flow and pressure for the hydraulic tool in use. 

 
9.

 

Move the flow control lever to the up position to pressurize the top output and  to the down position to pressurize the 
bottom output.    

 

 

 

Summary of Contents for HV1858C

Page 1: ...HV1858C BI DIRECTIONAL HYDRAPAK INSTRUCTIONS REIMANN GEORGER CORPORATION CONSTRUCTION PRODUCTS BUFFALO NY P N 6122018 7 26 12...

Page 2: ...the HydraPak 5 3 1 1 Checking the Engine 5 3 1 2 Checking the Hydraulic System 5 3 2 Starting and Operating the HydraPak 6 3 3 Stopping the HydraPak 7 4 INSPECTION AND MAINTENANCE 8 4 1 General Mainte...

Page 3: ...operate this HydraPak or the associated hydraulic tool It is recommended that this checklist be maintained as a permanent record Ensure construction area is secured from all unauthorized personnel Al...

Page 4: ...amage only accidents 1 3 HYDRAPAK SAFETY LABELS These labels warn you of potential hazards that could cause injury Read them carefully If a label comes off or becomes illegible contact Reimann Georger...

Page 5: ...hoses or fittings while the HydraPak is running 18 At end of operation secure the HydraPak and the associated hydraulic equipment to prevent unauthorized use Never assume you will find the equipment...

Page 6: ...iller Breather 100 mesh Electrical Charging System 12 14V 16 AMP regulated to battery Battery Type 12V 15 Plate 400 CCA Fuse Automotive Ignition 5 AMP Blade Type Fan 25 AMP Standard Features Hour mete...

Page 7: ...ordering spare parts or requesting assistance in service The HydraPak has a product nameplate that shows the model and serial numbers as shown in Figure 2 1 Record the model and serial numbers for fu...

Page 8: ...f unauthorized personnel Place barricades or secure the area in such a manner that no personnel can be injured 4 Position the HydraPak to minimize the amount of construction debris and dust it receive...

Page 9: ...nd them at a sharp angle WARNING ENSURE HYDRAULIC HOSES ARE PROPERLY CONNECTED AND IN GOOD CONDITION 3 2 STARTING AND OPERATING THE HYDRAPAK 1 Ensure the flow control lever is in the off middle positi...

Page 10: ...pment in the same condition that you left it Proceed as follows 1 Let the HydraPak run at idle for about five 5 minutes to cool hydraulic oil and components or for ten 10 minutes under severe operatin...

Page 11: ...WIRE FROM THE BATTERY TERMINAL WARNING DO NOT ADJUST OR REMOVE HYDRAULIC COMPONENTS LINES OR FITTINGS WHILE THE HYDRAPAK IS RUNNING OR WHENEVER THE HYDRAULIC FLUID IS HOT WARNING LIQUID UNDER HIGH PRE...

Page 12: ...AND MAINTENANCE 1 The following rules must be observed when doing engine maintenance a Do not check for a spark with the spark plug removed Use an approved tester b Do not crank the engine with the sp...

Page 13: ...eplace engine oil filter 100 hrs Check clean and replace spark plug 100 hrs Have cylinder head removed and cleaned leaded fuel 100 hrs Have cylinder head removed and cleaned unleaded fuel 200 hrs Repl...

Page 14: ...d check hydraulic tool requirement c Air in fluid inspect for oil leaks and repair to correct d No work being done open center tools only produce pressure under load No hydraulic oil flow caused by a...

Page 15: ...psi is too low for the hydraulic tool being used check tool pressure requirement Extension hoses too long a Hoses over 50 feet long add sufficient friction to the hydraulic system to slow down the hy...

Page 16: ...line Improper type of hydraulic oil as an original equipment manufacturer RGC uses a Grade ISO VG 32 hydraulic oil If you have any questions concerning the type of oil you should use for your HydraPak...

Page 17: ...ine races uncontrollably at full throttle Defective control module on HV1858 electronic governor is triggering actuator to move throttle to wide open position replace module as described in the engine...

Page 18: ...8 GPM P 14 5400861 1 BATTERY 5401564 1 BATTERY STRAP 15 6900454 1 PUMP BRKT BF 2A C 1 4 0 6901502 1 PUMP BRACKET COVER 16 5493623 1 POSITIVE BATTERY WIRE 17 5401562 1 TOGGLE SWITCH HV1858 ONLY 18 6001...

Page 19: ...Figure 6 1 HV1858C Bi Directional Assembly Drawing 16...

Page 20: ...SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER OR ANY OTHER PERSON FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES CONNEC...

Page 21: ...by normal wear and tear by improper adjustment or alteration by alterations not completed by authorized service personnel or by failure of product parts from such alterations 4 Costs of repairing dam...

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