RGM 465, Mfg No. 175758, Page 3
Table of Contents by Page No.
INSTALLATION
Introduction .......................................... 4
Use ............................................................. 4
Codes and Regulations .............................. 4
Warranty..................................................... 4
Safety Warnings................................. 5-6
Conventions Used in this Manual.............. 5
Secondary Heat Source .............................. 5
Fuels........................................................... 5
Hazardous Atmosphere............................. 5
Venting ....................................................... 6
Air for Combustion.................................... 6
Non-Compliance ........................................ 6
Unpacking and Inspection ................. 6-7
Pump .......................................................... 6
Parts Carton ............................................... 7
Boiler Location
Minimum Clearances from Combustibles . 8
Fuel Tank, Pump, and Supply
Lines ........................................... 9-11
General Requirements ............................... 9
Fuel Tank ................................................... 9
Pump ........................................................ 10
Supply Lines Installation ......................... 10
Mounting the Boiler....................................... 12
Weights .................................................... 12
Foundation Requirements ........................ 12
Venting the Boiler.......................... 13-15
Guidelines/Illustrations ............................ 13
Detailed Requirements ............................ 14
Draft Regulator ........................................ 15
Draft Inducer ............................................ 15
Main Power Installation ..................... 16
Thermostat Installation ....................... 16
Water Piping
Connections ................................... 17
Controls ......................................... 17
BURNER START-UP
System Check ..................................... 18
Priming and Leak Check ............... 18-19
Start-Up Procedure ........................ 20-21
MAINTENANCE
General Maintenance Requirements
and Schedule ................................. 22
Maintenance Procedures ............... 23-32
Cleaning the Supply Line Filter and Internal
Pump Screen ...................................... 23
Cleaning the Burner Oil Strainer ............. 24
Inspecting/Cleaning the Combustion
Chamber and Flue Passages ......... 25-27
Replacing the Combustion Chamber
Liner................................................... 27
Removing Burner & Cleaning End Cone,
Nozzle and Electrodes .................. 28-30
Electrode Adjustment .............................. 30
Cleaning Oil Pre-Heater System ......... 31-32
Replacing Compressed Air Filter ............ 32
Water Level Control ................................ 32
SERVICE
Burner Operation ........................... 33-34
Troubleshooting............................. 36-47
Oil Burner Troubleshooting ..................... 35
Troubleshooting Guide ............................ 35
Location of Components ......................... 36
Troubleshooting Charts ...................... 37-45
APPENDIX
Wiring Diagrams ........................... 44-45
Hour Meter/Cleaning Record ............. 46
INDEX
47
