46
LDAP-IOM (01-22) 207733-A
—Continued
Table 19. General Troubleshooting
Symptom
Probable Cause
Remedy
No heat
(heater
operating)
1 . Incorrect valve outlet pressure or orifice
Check valve outlet pressure (refer to unit rating plate for manifold pressure)
2 . Cycling on limit control
Check air throughput
3 . Improper thermostat location or
adjustment
Refer to thermostat manufacturer's instructions
Fan or
venter
motor will
not run
1 . Circuit open
Check wiring and connections
2 . Defective integrated circuit board
Replace board
3 . Defective motor
Replace motor
Fan or
venter
motor turns
ON and
OFF while
burner is
operating
1 . Motor overload device cycling ON and
OFF
Check motor load against motor rating plate—replace motor if needed
Fan or
venter
motor cuts
out on
overload
1 . Low or high voltage supply
Correct electric supply
2 . Defective motor
Replace motor
3 . Poor airflow
Clean motor, fan, fan guard, filter, and coils
4 . Defective bearing or lubrication
Lubricate bearings (motor permitting) or replace motor
TROUBLESHOOTING—CONTINUED
General Troubleshooting—Continued
Unit Troubleshooting Using DSI Control Module
The DSI control module (refer to
Circuit Board (DSI Control Module)
section) may be used to troubleshoot the unit .
The control module monitors monitors the operation of the heater and includes two indicator LEDs (green indicates
control status, yellow indicates flame status) that indicate normal operation and various abnormal conditions (refer to
) . If the heater fails to operate properly, check the LEDs to determine the cause and/or to eliminate certain
causes . See
for a flowchart for troubleshooting the unit using the DSI control module .
NOTES:
• If troubleshooting indicates that repair of the DSI control module is required, note that its only
replaceable part is the fuse (see
), which is a type ATC or ATO 3A fuse, color code violet
(PN 201685).
• IMPORTANT: When using a multimeter to troubleshoot the 24V circuit, place the multimeter’s test
leads into the 5- or 9-pin connectors located on the ignition control. Do not remove connectors
or terminals from the electrical components. Doing so can result in misinterpreted readings
caused by the control module’s fault mode monitoring circuits.
Table 20. Circuit Board (DSI Control Module) Display Codes
LED
Status
Indication
Green
Steady ON
Normal operation—no call for heat
Fast flash
Normal operation—call for heat
One flash
System lockout—failed to detect or sustain flame
Two flashes
Heat section or flue collection box section pressure switch does not close within 30
seconds of venter being energized
Three flashes
Auto-reset or manual-reset high temperature limit switch is open
Four flashes
Heat section or flue collection box section pressure switch is closed before venter is
energized
Steady OFF
Blown fuse, no power, or defective board
Yellow
Steady ON
Flame is sensed
Slow flash
Weak flame—current below 1 .0 microamps ±50%
Fast flash
Undesired flame—valve open and no call for heat