background image

16

LDAP-IOM (01-22) 207733-A

INSTALLATION—CONTINUED

Piping Connections—Continued

Gas Supply Piping

⚠ DANGER ⚠

 

• All components of a gas supply system must be leak tested prior to placing equipment in service. 

NEVER TEST FOR LEAKS WITH AN OPEN FLAME. Failure to comply could result in personal 

injury, property damage, or death.

 

• The combination gas valve is the prime safety shutoff. All gas supply lines must be free of dirt 

or scale before connecting the heater to ensure positive closure.

 

• Pipe joint compounds (pipe dope) shall be resistant to the action of liquefied petroleum gas or 

any other chemical constituents of the gas being supplied.

 

All piping must be in accordance with requirements outlined in the National Fuel Gas Code ANSI/Z223 .1 (latest 

edition) .

 

Gas supply piping installation shall conform with good practice and with local codes .

 

Support gas piping with pipe hangers, metal strapping, or other suitable material . Do not rely on the heater to 

support the gas pipe .

 

The heater is orificed for operation with natural gas having a heating value of 1,000 (±50) BTU per cubic foot or 

with propane gas having a heating value of 2,500 (±100) BTU per cubic foot . Sizing of gas supply lines depends 

on piping capacity and is based on cubic feet per hour based on a 0 .3 IN WC pressure drop, a 0 .6 specific gravity 

for natural gas at 1,050 BTU per cubic feet, and a 1 .6 specific gravity for propane at 2,550 BTU per cubic feet . If 

the gas at the installation does not meet this specification, consult the factory for proper orificing .

 

Variables for sizing gas supply lines are listed in 

Table 7

 . When sizing supply lines, consider possibilities of future 

expansion and increased requirements . Refer to National Fuel Gas Code for additional information on line sizing .

Table 7.  Gas Supply Line Sizes

Length of 

Pipe (Feet)

Diameter of Pipe (Inches)

1

1-1/4

1-1/2

2

2-1/2

Natural 

Gas

Propane

Natural 

Gas

Propane

Natural 

Gas

Propane

Natural 

Gas

Propane

Natural 

Gas

Propane

Cubic Feet per Hour

20

350

214

730

445

1100

671

2100

1281

3300

2013

30

285

174

590

360

890

543

1650

1007

2700

1647

40

245

149

500

305

760

464

1450

885

2300

1403

50

215

131

440

268

670

409

1270

775

2000

1220

60

195

119

400

244

610

372

1105

674

1850

1129

70

180

110

370

226

560

342

1050

641

1700

1037

80

170

104

350

214

530

323

990

604

1600

976

90

160

98

320

195

490

299

930

567

1500

915

100

150

92

305

186

460

281

870

531

1400

854

125

130

79

275

168

410

250

780

476

1250

763

150

120

73

250

153

380

232

710

433

1130

689

175

110

67

225

137

350

214

650

397

1050

641

200

100

61

210

128

320

195

610

372

980

598

Supply Piping Connections

⚠ CAUTION ⚠

IMPORTANT: Two pipe wrenches are required when installing gas piping. The gas pipe that is 

supplied with the heater MUST be held with a pipe wrench to prevent damage to the heater.

Summary of Contents for LDAP

Page 1: ...ncy or the gas supplier Be sure to read and understand the installation operation and service instructions in this manual Do not store or use gasoline or other flammable vapors and liquids in the vici...

Page 2: ...Connections 17 Venting Requirements 18 Vent Pipe Type 19 Vent Pipe Size 19 Vent System Sealing 19 Condensation Mitigation 21 Vent System Support Requirements 21 Vent Terminal Type of Pipe and Vent Cap...

Page 3: ...Module 46 INSTALLATION RECORD TO BE COMPLETED BY INSTALLER 48 GENERAL INFORMATION This unit heater has been tested for capacity and efficiency so as to provide many years of safe and dependable comfo...

Page 4: ...shutting off the electrical supply Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and replace any gas control that...

Page 5: ...n Standard for Aircraft Hangars in public garages in accordance with ANSI NFPA No 88A latest edition Standard for Parking Structures orinrepairgaragesinaccordancewithANSI NFPANo 88B latestedition Stan...

Page 6: ...Weights CombustionAirRequirements Acoustical Considerations and Venting Connections Heater Throw Figure 2 shows throw patterns for all unit sizes in heat mode at high speed Table 2 lists throw distanc...

Page 7: ...g zone as possible and this fact should be kept in mind when determining the mounting heights to be used However care should be exercised to avoid directing the discharged air directly on the room occ...

Page 8: ...View Front View Right Side View 17 1 8 435mm 30 762mm 14 7 8 378mm 9 1 8 232mm 15 1 4 384mm 34 3 8 873mm Hanger Location 1 2 13 Female Thread 28 1 8 714mm Air Destratification Fan Control 7 8 22mm 2...

Page 9: ...4 7 8 378mm 28 1 8 714mm Air Destratification FanControl 43 1 2 1105mm 46 1166mm 1 5 8 41mm 12 305mm 9 7 8 251mm 5 127mm 2 5 8 67mm 13 1 8 333mm 38 965mm 53 1346mm 13 3 4 349mm 1 1 4 32mm Line Voltage...

Page 10: ...pporting structure to be used has sufficient load carrying capacity to support the weight refer to Table 4 of the unit Table 4 Unit Weights Unit Size Pounds kg 400 375 170 800 805 365 1200 1195 542 Fi...

Page 11: ...tion within the equipment room or space Requirements for combustion air and ventilation air depend upon whether the unit is located in a confined or unconfined space A confined space is defined as a s...

Page 12: ...1 02 meters2 0 34 0 68 1 02 Outlet velocity heat high speed fpm 1521 m minute 464 Air volume destratification medium speed cfm 4650 9300 13 950 m3 minute 132 263 395 Outlet velocity destratification m...

Page 13: ...ents check with the local gas company or any other local agencies who might have requirements concerning this installation Before beginning make preparations for necessary supplies tools and manpower...

Page 14: ...e installer Verify that the supporting structure has sufficient load carrying capacity to support the weight refer to Weights section Prior to installation ensure that the method of support is in agre...

Page 15: ...p or plug the supply line Test pressures below 1 2 psi before testing close the manual valve on the heater GAS CONVERSION Gas conversion kits are available for changing from propane to natural gas or...

Page 16: ...specific gravity for natural gas at 1 050 BTU per cubic feet and a 1 6 specific gravity for propane at 2 550 BTU per cubic feet If the gas at the installation does not meet this specification consult...

Page 17: ...listed in Table 8 Table 8 Gas Connection Sizes Unit Size Natural Gas Propane Connection Inches 400 1 1 800 1200 1 1 4 1 1 4 Connection size for a standard unit not gas supply line size Figure 9 Gas Co...

Page 18: ...on of ECCO Heating Products Ltd SGDW series 3 6 ICC Industrial Chimney Co VIC 4 24 Industrial Combustion LLC ICH ICHL ICHLA ICHL1 and ICHL2 4 48 Jeremias Inc DWKL SWKL DWFL and SWFL 4 36 DWGV double w...

Page 19: ...75 of equivalent length of vent run is vertical double wall Type B vent pipe Vent Pipe Size Use only one diameter of vent pipe on an installation The minimum vent length is 3 feet 1 meter A minimum of...

Page 20: ...t using 3 4 inch long sheet metal screw Do not overtighten screw STEP 5 Before sealant can dry insert collar on vent cap as far as possible inside inner wall of double wall pipe Apply silicone sealant...

Page 21: ...t in severe personal injury or death and or property damage Consider local snow depth conditions The vent must be at least 6 inches 152 mm above the anticipated snow depth WARNING A different style ve...

Page 22: ...ters Forced air inlet within 10 feet 3 1 meters 3 0 9 above Combustion air inlet of another appliance 6 1 8 Mechanical air supply inlet to any building Canada 6 1 8 Any building opening door window or...

Page 23: ...ate on the heater for the supply voltage and current requirements A dedicated line voltage supply with a disconnect switch should be run directly from the main electrical panel to the heater All exter...

Page 24: ...ly wiring enters above and connects directly to the disconnect switch Figure 13 Built In Disconnect Switch Circuit Board Wiring The circuit board see Figure 14 is located in the control compartment of...

Page 25: ...scharge Air Connections NOTES After the unit is suspended mounted install the air directional louvers or optional nozzle Each option package includes illustrated installation instructions All Model LD...

Page 26: ...t Section Flue Wrapper Burner Orifice Burner Assembly Optional Relay Figure 15 Component Locations Typical Pressure Switches DANGER Safe operation of this unit requires proper venting flow NEVER bypas...

Page 27: ...2 35 to 1 85 1 50 to 0 95 0 60 0 78 Light blue Flue Collection Box Section Pressure Switch Unit Size Elevation Feet Meters Negative Pressure IN WC Label Color Startup Cold Equilibrium Hot Setpoint OFF...

Page 28: ...standard transformer in the control heater and a relay assembly that connects to the non control heater Option CL31 provides for control of two heaters If control of additional heaters is desired opt...

Page 29: ...OFF knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion Should overheating occur or the gas supply contr...

Page 30: ...l for gas including near floor a If you smell gas STOP and follow steps in DANGER message listed above or on heater operating label b If you do not smell gas proceed to step 6 6 Turn gas control knob...

Page 31: ...ized indefinitely as long as call for heat remains and either pressure switch is open Pressure switch s proven closed Control begins prepurge Flame is present at any time during prepurge Prepurge is r...

Page 32: ...motor on heat speed Limit switches re close or call for heat is not present Control runs venter motors through post purge period Control runs fan motor on heat speed through selected delay OFF period...

Page 33: ...lockout as long as fault remains Hard lockout automatically resets when hardware fault clears Power interruption Momentary interruption or voltage level is below minimum operating voltage line voltag...

Page 34: ...e regulated only by manufacturer provided equipment NEVER RESTRICT OR OTHERWISE ALTER THE SUPPLY OF COMBUSTION AIR TO ANY HEATER Heaters installed in a confined space must be supplied with air for com...

Page 35: ...e 800 has two gas valves and unit size 1200 has three gas valves Adjust both all gas valves on unit sizes 800 and 1200 For natural gas when the heater leaves the factory the combination gas valve is s...

Page 36: ...Feet 610 Meters Continued Figure 18 Gas Valves CAUTION DO NOT bottom out the gas valve regulator screw This can result in excessive overfire and heat exchanger failure due to unregulated manifold pre...

Page 37: ...ge low fire valve a Disconnect wire from HI terminal on gas valve b Remove cap from low fire regulator screw see Figure 18 and adjust pressure in accordance with Table 17 by turning regulator screw IN...

Page 38: ...000 265 600 240 000 640 000 531 200 320 000 960 000 796 800 320 000 ADJUSTMENTS CONTINUED Measure and Adjust Manifold Outlet Gas Pressure Continued Measure and Adjust Manifold Gas Pressure Elevation 2...

Page 39: ...appear sound Check for any damaged wiring and replace as necessary Maintenance Procedures Burner Maintenance NOTE Each heat section is equipped with a TCORE2 burner Visually inspect each burner assemb...

Page 40: ...r visible light Repeat for each heat exchanger section c If any light is observed replace heat exchanger 5 Re install burner assembly a Attach burner assembly 1 While holding venturi tube slide entire...

Page 41: ...see Figure 15 for location disconnect the wire and remove the screw and the flame sensor Clean flame sensor with an emery cloth before reinstalling Proper operation of the direct spark ignition syste...

Page 42: ...combination gas valve is the prime safety shutoff All gas supply lines must be free of dirt or scale before connecting to the unit to ensure positive closure NOTE Each heat section is equipped with a...

Page 43: ...ted on control panel 4 While holding venter motor remove six screws that secure venter motor mounting plate to venter housing Remove motor and wheel assembly from heater 5 Reassemble with replacement...

Page 44: ...heater For limit control locations see Figure 15 Figure 22 Replaceable Components Transformer Maintenance Use a voltmeter to verify 24V output from the transformer see Figure 22 If the transformer is...

Page 45: ...eliminated replace board 5 Lockout device interrupting control circuit by above causes Reset lockout by interrupting control at thermostat or main power 6 Heat section pressure switch es not closing...

Page 46: ...indicate normal operation and various abnormal conditions refer to Table 20 If the heater fails to operate properly check the LEDs to determine the cause and or to eliminate certain causes See Figure...

Page 47: ...place flame sesnsor Reposition flame sensor Is gas flowing Is the ignitor position correct in the gas flow Check gas pressure and supply voltage If either are low correct and repeat startup Reposition...

Page 48: ..._____________ Date of Installation ____________ Specific installation notes i e location amps gas pressure temperature voltage adjustments warranty etc ________________________________________________...

Reviews: