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Hydraulics

   Bosch Rexroth AG

RE 51421/07.11   245LEN0040 - 0400; 245LE0130, 0150

15

/16

Installation, commissioning and maintenance

Installation of the filter

Verify operating overpressure with name plate information. 
Remove the blanking plugs in the filter inlet and outlet. Screw 
the filter head (1) to the fastening device, considering flow di-
rection (direction arrows) and servicing height of the element. 
Make sure that the components are assembled in a stress-
less form. The housing must be grounded.
The filter must preferably be installed with the filter bowl (2) 
downward. The maintenance indicator must be arranged in a 
well visible way.

Connection of the electronic maintenance indicator

Basically, the filter is equipped with mechanical optical main-
tenance indicator (4). The electronic maintenance indicator is 
connected via the switching element (6) with 1 or 2 switching 
points, which is attached to the mechanical optical mainte-
nance indicator and held by means of the locking ring.

When must the filter element be exchanged or 
cleaned respectively?

–  After initial start-up of the system, the filter element is to 

be exchanged.

–  Upon start-up in cold condition, the red pushbutton of the 

optical maintenance indicator (4) may jump out and an 
electrical signal is output via the switching element. Only 
push the red pushbutton in again after the operating tem-
perature has been reached. If it jumps out again immedi-
ately or if the electrical signal has not gone out at operat-
ing temperature, the filter element must be exchanged or 
cleaned respectively after the end of the shift.

–  The filter element should be replaced or cleaned after max. 

6 months at the latest.

Element exchange

–  Switch off the system and discharge the filter on the pres-

sure side.

–  Screw off the filter bowl (2) by anticlockwise rotation. Clean 

the filter housing in a suitable medium.

–  Remove the filter element (3) from the spigot in the filter 

head by turning it slightly.

–  Check the seal ring in the filter bowl for position and dam-

age. If necessary, these parts are to be renewed.

–  Replace filter elements H...XL, clean filter elements G....
–  The efficiency of the cleaning process depends on the type 

of dirt and the amount of the pressure differential before 
the filter element exchange. If the differential pressure after 
the filter element exchange exceeds 150 % of the value of 
a brand-new filter element, the G… element also needs to 
be replaced.

–  Check whether the type designation or material number on 

the replacement element corresponds to the type designa-
tion/material number on the name plate of the filter.

–  Install replaced or cleaned filter element on the spigot again 

by slightly turning it.

–  Now screw in the filter bowl to stop (torque 50 Nm 

+10 Nm

).

Summary of Contents for 245LE0130

Page 1: ...sistance of the filter elements e g in case of cold start Filter ratings of 3 m to 100 m By default equipped with mechanical optical maintenance indicator with memory function Flow optimized design du...

Page 2: ...G1 x x R5 G1 1 4 x R6 G1 1 2 x S6 SAE 1 1 2 x SAE flange 6000 psi U3 SAE 10 x Pipe thread according to SAE J1926 U4 SAE 12 x U5 SAE 20 x U6 SAE 24 x Standard connection x Additional connection possib...

Page 3: ...ilter Material no Replacement element 245LEN0040 H6XLA00 V5 0 M 30 6 6 R2 R928030280 U3 R928030472 R928006646 245LEN0063 H6XLA00 V5 0 M 52 11 4 R4 R928030281 U4 R928030473 R928006700 245LEN0100 H6XLA0...

Page 4: ...Line cross section 4 x 0 34 mm2 Core marking 1 2 3 4 Brown White Blue Black Material no R900064381 for electronic switching element with round plug in connection M12x1 For more round plug in connectio...

Page 5: ...green Circuit diagram drawn in plugged condition at temp 30 C op mode 30 C 20 C 86 F 68 F on off WE 2SPSU M12x1 WE 2SP M12x1 Switching element Connector Switching point 100 LED red Switching point 75...

Page 6: ...leaned The dirt particles filtered out settle in the filter bowl 2 and in the filter element 3 Via port 0 the fil tered hydraulic fluid enters the hydraulic circuit The filter housing and all connecti...

Page 7: ...Pressure differential Response pressure of the maintenance indicator bar psi 5 0 5 72 7 electrical electronic switching element Electrical connection Round plug in connection M12x1 4 pin Standard conn...

Page 8: ...3 10 8 17 13 10 admissible pressure differential A bar psi 30 435 B bar psi 330 4785 Seal material for hydraulic fluids Mineral oil Ordering code Mineral oil HLP according to DIN 51524 M Flame resista...

Page 9: ...Characteristic curves measured with HLP46 according to ISO 3968 H3XL A proper filter design is enabled by our computer program BRFilterSelect Oil viscosity Specific weight 0 9 kg dm3 p Q characterist...

Page 10: ...S 142 SUS Characteristic curves measured with HLP46 according to ISO 3968 H3XL H10XL A proper filter design is enabled by our computer program BRFilterSelect Oil viscosity Specific weight 0 9 kg dm3 p...

Page 11: ...SUS 315 SUS 142 SUS Characteristic curves measured with HLP46 according to ISO 3968 H10XL A proper filter design is enabled by our computer program BRFilterSelect Oil viscosity Specific weight 0 9 kg...

Page 12: ...245 LE N Content in l US gal A1 A2 A3 1 A4 A5 A6 B1 2 B2 B3 B4 B5 B7 C1 Stan dard U SAE J1926 0040 0 21 0 06 200 7 87 94 3 70 120 4 72 156 6 14 25 0 98 146 5 75 92 3 62 60 2 36 25 0 98 85 3 35 55 2 17...

Page 13: ...l optical maintenance indicator max tighten ing torque MA max 50 Nm 36 88 lb ft 2 Switching element with locking ring for electrical mainte nance indicator rotatable by 360 round plug in connection M1...

Page 14: ...0040 0100 N0040 0100 NG0130 0150 0130 0150 NG0160 0400 N0160 0400 Seal M NBR seal V FKM seal Seal kit D 245LE Seal kit Material no D245LEN0040 0100 M R928028016 D245LE0130 0150 M R928028214 D245LEN016...

Page 15: ...output via the switching element Only push the red pushbutton in again after the operating tem perature has been reached If it jumps out again immedi ately or if the electrical signal has not gone ou...

Page 16: ...rding to 51448 are pressure holding equipment according to article 1 sec tion 2 1 4 of the pressure equipment directive 97 23 EC PED However on the basis of the exception in article 1 section 3 6 of t...

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