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Rexnord Industries, LLC, Coupling Group

458-610

5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone : 262-796-4060

September 1999 (PDF Revision)

Fax: 262-796-4064 e-mail: [email protected] web: www.rexnord.com

Supersedes 6-82

Falk™ Double & Single Engagement Gear Couplings

Install. & Maint.

Type G62 & G66

Sizes 1010 thru 1070G

(Page 5 of 6)

TABLE 4 — Installation & Alignment Data For Types G62 & G66

H

— Dimensions – Inches

(Metric – mm)

COUPLING SIZE

1010

1015

1020

1025

1030

1035

1040

1045

1050

1055

1060

1070

Gap

G62

.500

(12,70)

.625

(15,88)

.625

(15,88)

.750

(19,05)

.750

(19,05)

1.000

(25,40)

1.000

(25,40)

1.062

(26,97)

1.312

(33,32)

1.312

(33,32)

1.312

(33,32)

1.375

(34,93)

G66

.536

(13,61)

.656

(16,66)

.656

(16,66)

.748

(19,00)

.748

(19,00)

.968

(24,59)

1.031

(26,19)

1.062

(26,97)

1.344

(34,14)

1.344

(34,14)

1.406

(35,71)

1.500

(38,10)

“X” Dimension

G66

.436

(11,07)

.556

(14,12)

.556

(14,12)

.648

(16,46)

.648

(16,46)

.868

(22,05)

.871

(22,12)

.902

(22,91)

1.144

(29,06)

1.144

(29,06)

1.146

(29,11)

1.170

(29,72)

Installation

Alignment

Limits

Parallel Offset Max

G62

.002

(0,05)

.003

(0,07)

.003

(0,08)

.004

(0,10)

.005

(0,13)

.006

(0,15)

.007

(0,18)

.008

(0,20)

.009

(0,23)

.010

(0,26)

.011

(0,28)

.013

(0,33)

G66

.001

(0,03)

.001

(0,03)

.001

(0,03)

.002

(0,04)

.002

(0,05)

.002

(0,05)

.003

(0,06)

.003

(0,08)

.003

(0,08)

.003

(0,08)

.004

(0,10)

.005

(0,11)

Angular Max

.006

(0,15)

.007

(0,19)

.009

(0,23)

.011

(0,28)

.013

(0,33)

.015

(0,39)

.018

(0,46)

.020

(0,51)

.022

(0,55)

.024

(0,61)

.026

(0,66)

.031

(0,78)

Minimum Speed Range Falk LTG or

NLGl #1 Grease (rpm)

1030

700

550

460

380

330

290

250

230

210

190

160

Grease - pounds

(kg)

G62

.10

(0,045)

.20

(0,091)

.30

(0,136)

.60

(0,272)

.90

(0,408)

1.25

(0,567)

2.00

(0,907)

2.50

(1,13)

4.12

(1,87)

5.12

(2,32)

7.50

(3,40)

9.80

(4,45)

G66

.06

(0,027)

.12

(0,054)

.20

(0,091)

.35

(0,159)

.50

(0,227)

.75

(0,340)

1.20

(0,544)

1.40

(0,635)

2.50

(1,13)

3.00

(1,36)

4.25

(1,93)

5.75

(2,61)

Flange Bolt Torque - lb-in (Nm)

108

(12,2)

372

(42)

900

(102)

1800

(203)

1800

(203)

3000

(339)

3000

(339)

3000

(339)

3000

(339)

3000

(339)

3000

(339)

.3000

(339)

H

Refer to Selection Guide 451-110 for maximum bores and Manual 427-108 for reboring instructions.

‡ Use NLGI #0 grease for speeds up to the minimum shown for NLGI #1 grease.

BI-ANNUAL MAINTENANCE

Re-lubricate coupling if using general purpose grease. If
coupling leaks grease, is exposed to extreme temperatures,
excessive moisture or frequent reversals; frequent lubrication
may be required.

ANNUAL MAINTENANCE

For extreme or unusual operating conditions, check coupling
more frequently.

1.

Check alignment. If the maximum operating misalignment
values are exceeded, realign the coupling to the
recommended installation values. See Table 4, for
installation and maximum operating misalignment values.

2. Check tightening torques of all fasteners.
3. Inspect seal ring and gasket to determine if replacement

is required.

4. Re-lubricate coupling if using general purpose grease.

Summary of Contents for Falk Lifelign G66

Page 1: ... axial movements more frequent lubrication may be required USDA Approval LTG has the United States Department of Agriculture Food Safety Inspection Service approval for applications where there is no possibility of contact with edible products H 2 ratings Long Term Grease LTG The high centrifugal forces encountered in couplings separate the base oil and thickener of general purpose greases Heavy t...

Page 2: ...nsult Factory The minimum operating temperature must not be lower than the pour point of the oil The specified amount of grease listed in Table 4 Page 5 is in pounds and also applies to the volume of oil in pints Specifications Type Mild EP gear oil that meets AGMA Specifications 250 04 Grade AGMA 8EP ISO VG 680 Viscosity 612 748 cSt 104 F 40 C Pour Point 20 F 7 C Maximum Must not corrode steel or...

Page 3: ...ignment computer These calculations can also be done graphically or mathematically and allow the incorporation of cold offsets which will compensate for shaft position changes due to thermal growth Balanced Couplings The fasteners provided are matched sets and must not be mixed or substituted Assembly balanced couplings are match marked and must be assembled with mating match marks aligned In some...

Page 4: ...Insert gasket between brakewheel and flanges as illustrated and bolt parts together For G62 assemble sleeves with lube holes approximately 90 apart Use only the fasteners furnished with the coupling IMPORTANT Tighten fasteners to torque specified in Table 4 6 Lubricate Remove all grease plugs from side of flanged sleeves Fill with recommended grease until an excess appears at an open hole then ins...

Page 5: ...11 0 28 013 0 33 015 0 39 018 0 46 020 0 51 022 0 55 024 0 61 026 0 66 031 0 78 Minimum Speed Range Falk LTG or NLGl 1 Grease rpm 1030 700 550 460 380 330 290 250 230 210 190 160 Grease pounds kg G62 10 0 045 20 0 091 30 0 136 60 0 272 90 0 408 1 25 0 567 2 00 0 907 2 50 1 13 4 12 1 87 5 12 2 32 7 50 3 40 9 80 4 45 G66 06 0 027 12 0 054 20 0 091 35 0 159 50 0 227 75 0 340 1 20 0 544 1 40 0 635 2 5...

Page 6: ...up 458 610 5555 S Moorland Rd New Berlin WI 53151 7953 USA Telephone 262 796 4060 September 1999 PDF Revision Fax 262 796 4064 e mail info rexnord com web www rexnord com Supersedes 6 82 Install Maint Falk Double Single Engagement Gear Couplings Page 6 of 6 Type G62 G66 Sizes 1010 thru 1070G SLEEVE FLEX HUB SPECIFY BORE KEYWAY GASKET COUPLING SIZE PRODUCT CLASSIFICATION 1010 G 62 TYPE F A L K 1 0 ...

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