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For Type G62 couplings,

use a spacer bar equal in thickness to

gap specified in Table 4. For Type G66, use a spacer bar equal
in thickness to the “X” dimension specified in Table 4. Insert bar,
as shown above, to same depth at 90° intervals and measure
the clearance between bar and hub face with feelers.

The

difference in minimum and maximum measurements must not
exceed the INSTALLATION ANGULAR limit specified in Table 4.

4 Offset Alignment

Clamp a dial indicator to the rigid hub as shown (on the flex hub
for Type G62) and rotate the hub one complete turn. The total
indicator reading DIVIDED by two must not exceed the
INSTALLATION OFFSET limit specified in Table 4. For the
ANGULAR check, sweep the face of the adjacent hub as near the
OD as possible. The total indicator reading must not exceed the
ANGULAR limit in Table 4. Realign coupling if necessary.

CAUTION:

Consult applicable local and national safety codes

for proper guarding of rotating members. Observe all safety
rules when installing or servicing couplings.

5 — Insert Gaskets and Assemble Coupling

Grease the hub teeth. Insert gasket between brakewheel and
flanges as illustrated and bolt parts together. For G62, assemble
sleeves with lube holes approximately 90° apart. Use only the
fasteners furnished with the coupling. IMPORTANT: Tighten
fasteners to torque specified in Table 4.

6 — Lubricate

Remove all grease plugs from side of flanged sleeves. Fill with
recommended grease until an excess appears at an open hole;
then insert plug. Continue procedure until all plugs have been
inserted.

CAUTION:

Make certain all plugs are inserted after

lubricating coupling.

7 — Assembled Coupling Alignment Check

The alignment can be checked without disassembling the
coupling as shown at left. Determine “W” by measuring
distances “W”max. and “W”min. between flex hub and sleeve
using a depth mic or feeler gages. The difference between
“W”max. and “W”min. must not exceed the “W” value given in
Table 4. Check “W” at each coupling end.

Rexnord Industries, LLC, Coupling Group

458-610

5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone : 262-796-4060

September 1999 (PDF Revision)

Fax: 262-796-4064 e-mail: [email protected] web: www.rexnord.com

Supersedes 6-82

Install. & Maint.

·

Falk™ Double & Single Engagement Gear Couplings

(Page 4 of 6)

Type G62 & G66

Sizes 1010 thru 1070G

GAP

X

Type G66

Wmin.

Wmax.

"W" = Wmax. – Wmin.

Check "W" at each flexible hub.

Summary of Contents for Falk Lifelign G66

Page 1: ... axial movements more frequent lubrication may be required USDA Approval LTG has the United States Department of Agriculture Food Safety Inspection Service approval for applications where there is no possibility of contact with edible products H 2 ratings Long Term Grease LTG The high centrifugal forces encountered in couplings separate the base oil and thickener of general purpose greases Heavy t...

Page 2: ...nsult Factory The minimum operating temperature must not be lower than the pour point of the oil The specified amount of grease listed in Table 4 Page 5 is in pounds and also applies to the volume of oil in pints Specifications Type Mild EP gear oil that meets AGMA Specifications 250 04 Grade AGMA 8EP ISO VG 680 Viscosity 612 748 cSt 104 F 40 C Pour Point 20 F 7 C Maximum Must not corrode steel or...

Page 3: ...ignment computer These calculations can also be done graphically or mathematically and allow the incorporation of cold offsets which will compensate for shaft position changes due to thermal growth Balanced Couplings The fasteners provided are matched sets and must not be mixed or substituted Assembly balanced couplings are match marked and must be assembled with mating match marks aligned In some...

Page 4: ...Insert gasket between brakewheel and flanges as illustrated and bolt parts together For G62 assemble sleeves with lube holes approximately 90 apart Use only the fasteners furnished with the coupling IMPORTANT Tighten fasteners to torque specified in Table 4 6 Lubricate Remove all grease plugs from side of flanged sleeves Fill with recommended grease until an excess appears at an open hole then ins...

Page 5: ...11 0 28 013 0 33 015 0 39 018 0 46 020 0 51 022 0 55 024 0 61 026 0 66 031 0 78 Minimum Speed Range Falk LTG or NLGl 1 Grease rpm 1030 700 550 460 380 330 290 250 230 210 190 160 Grease pounds kg G62 10 0 045 20 0 091 30 0 136 60 0 272 90 0 408 1 25 0 567 2 00 0 907 2 50 1 13 4 12 1 87 5 12 2 32 7 50 3 40 9 80 4 45 G66 06 0 027 12 0 054 20 0 091 35 0 159 50 0 227 75 0 340 1 20 0 544 1 40 0 635 2 5...

Page 6: ...up 458 610 5555 S Moorland Rd New Berlin WI 53151 7953 USA Telephone 262 796 4060 September 1999 PDF Revision Fax 262 796 4064 e mail info rexnord com web www rexnord com Supersedes 6 82 Install Maint Falk Double Single Engagement Gear Couplings Page 6 of 6 Type G62 G66 Sizes 1010 thru 1070G SLEEVE FLEX HUB SPECIFY BORE KEYWAY GASKET COUPLING SIZE PRODUCT CLASSIFICATION 1010 G 62 TYPE F A L K 1 0 ...

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