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DROPPING POINT — 350°F (177°C) minimum.

MINIMUM TIMKEN EP O.K. LOAD — 40 lb. (18 kg).

ADDITIVES — Rust and oxidation inhibitors that do not corrode
steel or swell or deteriorate synthetic seals.

General Purpose Grease

Bi-annual Lubrication —

The following specifications and

lubricants for general purpose grease apply to gear couplings that
are lubricated bi-annually and operate within ambient temperatures
of –30°F (–34°C) to 200°F (93°C). For temperatures beyond this
range, consult Factory. For normal service, use a NLGI #1 extreme
pressure (EP) grease EXCEPT when the coupling speed is less than
the minimum specified in Table 4, Page 5. At these lower speeds,
use a NLGI #0 extreme pressure (EP) grease. When one or more
gear couplings in an application require NLGI #0 grease, the
same grease may be used in all of the couplings. DO NOT use
cup grease.

If coupling leaks grease, is exposed to extreme temperatures,
excessive moisture or experiences frequent reversals or axial
movements; more frequent lubrication may be required.

Lubricants listed in Tables 1, 2, & 3 are typical products only and
should not be construed as exclusive recommendations.

Specifications — General Purpose
Coupling Lubricants

COUPLING SPEED RANGE — See Table 4, Page 5.

TEMPERATURE RANGE — –30°F to +200°F(–34°C to +93°C)

WORKED PENETRATION AT 77°F(25°C) —

NLGI #1 . . . . . . . . 310-340 (See Table 1)
NLGI #0 . . . . . . . . 355-385 (See Table 2)

DROPPING POINT — 300°F(149°C) or higher

TEXTURE — Smooth or fibrous

MINIMUM TIMKEN O.K. LOAD — 30 lb.

SEPARATION AND RESISTANCE — Low oil separation rate and
high resistance to separation from centrifuging.

LIQUID CONSTITUENT — Possess good lubricating
properties . . . equivalent to a high quality, well refined
petroleum oil with EP additives.

INACTIVE — Must not corrode steel or cause swelling or
deterioration of synthetic seals.

Oil Lubrication

EP oils may be a more effective lubricant than grease when the
required coupling speed is one half of the minimum speed
range of NLGI #1 grease listed in Table 4, Page 5 (Minimum
rpm

¸

2). Oil lubricated couplings must be sealed to prevent

leakage, i.e. keyways, etc. Couplings must be drained and
refilled with new oil every six months for operating temperatures
up to 160°F (71°C) and every three months for couplings
operating at temperatures of 160°F (71°C) up to 200°F (93°C).
For temperatures beyond this range, consult Factory. The
minimum operating temperature must not be lower than the
pour point of the oil. The specified amount of grease listed in
Table 4, Page 5, is in pounds and also applies to the volume of
oil in pints.

Specifications

Type:

Mild EP gear oil that meets AGMA

Specifications 250.04.

Grade:

AGMA #8EP (ISO VG 680).

Viscosity:

612-748 cSt @ 104°F (40°C).

Pour Point:

20°F (–7°C) Maximum.

Must not corrode steel or swell or deteriorate synthetic seals.

Rexnord Industries, LLC, Coupling Group

458-610

5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone : 262-796-4060

September 1999 (PDF Revision)

Fax: 262-796-4064 e-mail: [email protected] web: www.rexnord.com

Supersedes 6-82

Install. & Maint.

·

Falk™ Double & Single Engagement Gear Couplings

(Page 2 of 6)

Type G62 & G66

Sizes 1010 thru 1070G

TABLE 1 — NLGI #1 Grease

Manufacturer

Lubricant

H

Amoco Oil Co.

Rykon Grease #1 EP

BP Oil Co.

Energrease LS-EP1

Chevron U.S.A., Inc.

Dura-Lith EP1

Citgo Petroleum Corp

Premium Lithium Grease EP1

Conoco Inc.

EP Conolith Grease #1

Exxon Company, U.S.A..

Lidok EP1

Imperial Oil Ltd.

Ronek EP1

Kendall Refining Co.

Lithium Grease L-416

Keystone Div., Pennwalt Corp.

Zeniplex-1

Lyondell Lubricants

Litholine Complex EP1

Mobil Oil Corp..

Mobilux EP1

Petro-Canada Products

Multipurpose EP1

Phillips 66 Co.

Philube Blue EP

Shell Oil Co.

Alvania EP Grease 1

Shell Canada Ltd.

Alvania Grease EP1

Sun Oil Co.

Sun Prestige 741 EP

Texaco Lubricants

Multifak EP1

Unocal 76 (East & West)

Unoba EP1

TABLE 2 — NLGI #0 EP Grease

Manufacturer

Lubricant

H

Amoco Oil Co.

Rykon Premium Grease 0 EP

BP Oil Co.

Energrease LS-EP 0

Chevron U.S.A., Inc.

Dura-Lith EP 0

Citgo Petroleum Corp

Premium Lithium Grease EP 0

Conoco Inc.

EP Conolith Grease #0

Exxon Company, U.S.A..

Lidok EP 0

Kendall Refining Co.

Lithium Grease L-406

Keystone Div., Pennwalt Corp.

Zeniplex-0

Mobil Oil Corp..

Mobilux EP 0

Petro-Canada Products

Multipurpose Lotemp EP Grease

Phillips 66 Co.

Philube Blue EP

Shell Oil Co.

Alvania EP Grease RO

Shell Canada Ltd.

Alvania Grease EPW

Sun Oil Co.

Sun Prestige 740 EP

Texaco Lubricants

Multifak EP 0

Unocal 76 (East & West)

Unoba EP 0

TABLE 3 — Oil Lubricants

Manufacturer

Lubricant

H

Amoco

Permagear EP 160

Chevron, U.S.A.

NL Gear Compound 680

Exxon Co., U.S.A.

Spartan EP680

Gulf Oil Co.

EP Lubricant HD 680

Mobil Oil Co.

Mobilgear 636

Shell Oil Co.

Omala Oil 680

Texaco Inc.

Meropa 680

Union Oil Co. of Calif.

Extra Duty NL Gear Lube 8EP

H

Lubricants listed may not be suitable for use in the food processing industry;
check with lube manufacturer for approved lubricants.

Summary of Contents for Falk Lifelign G66

Page 1: ... axial movements more frequent lubrication may be required USDA Approval LTG has the United States Department of Agriculture Food Safety Inspection Service approval for applications where there is no possibility of contact with edible products H 2 ratings Long Term Grease LTG The high centrifugal forces encountered in couplings separate the base oil and thickener of general purpose greases Heavy t...

Page 2: ...nsult Factory The minimum operating temperature must not be lower than the pour point of the oil The specified amount of grease listed in Table 4 Page 5 is in pounds and also applies to the volume of oil in pints Specifications Type Mild EP gear oil that meets AGMA Specifications 250 04 Grade AGMA 8EP ISO VG 680 Viscosity 612 748 cSt 104 F 40 C Pour Point 20 F 7 C Maximum Must not corrode steel or...

Page 3: ...ignment computer These calculations can also be done graphically or mathematically and allow the incorporation of cold offsets which will compensate for shaft position changes due to thermal growth Balanced Couplings The fasteners provided are matched sets and must not be mixed or substituted Assembly balanced couplings are match marked and must be assembled with mating match marks aligned In some...

Page 4: ...Insert gasket between brakewheel and flanges as illustrated and bolt parts together For G62 assemble sleeves with lube holes approximately 90 apart Use only the fasteners furnished with the coupling IMPORTANT Tighten fasteners to torque specified in Table 4 6 Lubricate Remove all grease plugs from side of flanged sleeves Fill with recommended grease until an excess appears at an open hole then ins...

Page 5: ...11 0 28 013 0 33 015 0 39 018 0 46 020 0 51 022 0 55 024 0 61 026 0 66 031 0 78 Minimum Speed Range Falk LTG or NLGl 1 Grease rpm 1030 700 550 460 380 330 290 250 230 210 190 160 Grease pounds kg G62 10 0 045 20 0 091 30 0 136 60 0 272 90 0 408 1 25 0 567 2 00 0 907 2 50 1 13 4 12 1 87 5 12 2 32 7 50 3 40 9 80 4 45 G66 06 0 027 12 0 054 20 0 091 35 0 159 50 0 227 75 0 340 1 20 0 544 1 40 0 635 2 5...

Page 6: ...up 458 610 5555 S Moorland Rd New Berlin WI 53151 7953 USA Telephone 262 796 4060 September 1999 PDF Revision Fax 262 796 4064 e mail info rexnord com web www rexnord com Supersedes 6 82 Install Maint Falk Double Single Engagement Gear Couplings Page 6 of 6 Type G62 G66 Sizes 1010 thru 1070G SLEEVE FLEX HUB SPECIFY BORE KEYWAY GASKET COUPLING SIZE PRODUCT CLASSIFICATION 1010 G 62 TYPE F A L K 1 0 ...

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