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The crank handle offers tremendous leverage; so do not use too much force. Allow the cutting tool to 
determine the pace. With experience, the operator will be able to determine the best pace to feed to 
the work. There should be some degree of audible slowing of the motor but not bogging in the cut. 
Correct cutting speed with a properly sharp annular cutter will produce long unbroken chips, which 
produce a “bird’s” nest. shaped bundle of chips around the cut.

NOTE: Always ensure that the cutting tool is sharp. A dull cutter typically will have finer and/or choppy 
shavings.

WARNING: ALWAYS clear chips when there is too much build-up. Excessive chip build-up could result in a 
jammed cutter or other hazardous situation.

WARNING: The slug ejects at end of cut and is very hot. Always provide a method of catching the slug, 
where the ejected slug may cause injury to people below.

CAUTION: Never attempt to cut half-circles or to stitch drill (drill overlapping holes) with a TCT cutter. This 
may destroy the cutter.

REVERSING OR CHANGING THE POSITION OF THE CRANK LEVER

The Crank Lever is quick-release and adjustable to suit different operating conditions.
If it is required to mount the crank lever on the opposite side or to change its position, push the Release 
Button in the center of the Crank Hub and remove. Press the Button and mount on the opposite side or in 
the desired position.

Crank Lever

Release Button

Summary of Contents for Low Profile 35

Page 1: ...and Tel 44 114 254 3206 Fax 44 114 244 9256 Email info gjhall co uk Web www revo tools co uk www revo tools co uk Machine shown REVO Low Profile 35 WARNING When using electric power tools basic safety precautions should always be used to reduce the risk of fire electric shock and personal injury ...

Page 2: ...ch M8 Hex Key M2 5 Hex Key M4 Safety Chain Power 1100W Voltage See machine nameplate No Load Full Load min 1 650 390 Max Capacity Dia X Depth of cut 35mm x 30mm 1 3 8 x 1 3 16 Magnetic Adhesion 15 000 N Overload Protection With Dimensions 285 x 101 x 200mm Net weight 10kgs 22 4Lbs Quick release tool holder Good balance for Carrying ...

Page 3: ...and ordinances Never remove the ground prong or modify the dance plug in any way Do not use any adaptor plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Never carry a tool by the cord or hose and yanking th...

Page 4: ... tool if the switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Too...

Page 5: ...ms offer useful information relating to the operation of the machine or its maintenance Symbol Name Designation Explanation V Volt Voltage potential A Amperes Current Hz Hertz Frequency cycles per second W Watt Power kg Kilograms Weight min Minutes Time s Seconds Time ϕ Diameter Size of drill bits No No load speed Rotational speed at no load min 1 Revolutions per minute Revolutions strokes surface...

Page 6: ... Always lubricate the cutter and add as needed during the cut Always lubricate the cutter and add as needed during the cut Do not operate with dull or damaged cutting tools This may overload the motor Protect the motor Never allow cutting fluid water or other contaminants enter the motor Metal chips are often very sharp and hot Never touch them with bare hands Clean up with a magnetic chip collect...

Page 7: ...release collar and remove the cutter OPERATION GENERAL WARNING Always ensure that the magnet is adhered properly to the work piece before beginning drilling NOTE If mounting to a curved surface beam mount the machine parallel to the curve in the work piece WARNING Avoid operating at more than 90 degrees from horizontal When drilling at such an angle take precautions to prevent cutting coolant from...

Page 8: ...n there is too much build up Excessive chip build up could result in a jammed cutter or other hazardous situation WARNING The slug ejects at end of cut and is very hot Always provide a method of catching the slug where the ejected slug may cause injury to people below CAUTION Never attempt to cut half circles or to stitch drill drill overlapping holes with a TCT cutter This may destroy the cutter ...

Page 9: ...terim This may destroy the cutter MAINTENANCE 1 Keep the machine clean and free of chips 2 Check for loose fittings and tighten as needed 3 Ensure that the ventilation slots are clear so that motor can be cooled normally Blow low pressure compressed air through the ventilation slots with the motor running to keep motor clean THE ARBOR SHAFT Keep the arbor shaft free of dirt and lightly grease as n...

Page 10: ...g out of the way and slide the old carbon brush out of the brush holder 3 Unscrew the screw to remove the brush lead The old carbon brush may now be lifted away 4 Install a new brush Installation is the reverse of removal 5 Replace the motor tail cover CARBON BRUSHES Due to the brush design if the machine comes to a stop without any reason the brushes have to be checked The brush design stops the ...

Page 11: ...11 Wiring ...

Page 12: ...27 24 24 20 59 60 19 49 48 50 51 55 61 33 24 32 29 30 31 34 35 36 39 38 37 40 94 41 43 67 66 68 70 58 57 69 68 65 19 71 44 72 73 74 62 63 58 68 75 77 47 46 45 76 47 76 28 81 82 84 83 110V 230V 85 86 85 86 88 87 80 92 85 86 93 100 98 99 100 101 110V 230V 102 88 87 102 103 86 86 79 78 106 105 104 107 108 109 ...

Page 13: ... 1 23 BUSHING Ø30 x Ø36 x 12 22X23 1 74 SCREW M4 x 16 22X74 1 24 BALL BEARING 608 ZZ 22X24 3 75 SUN WASHER M5 22X75 1 25 BEVEL GEAR M1 0 x 46T 22X25 1 76 WASHER Ø30 x Ø38 5 22X76 2 26 PARALLEL KEY 4 x 4 x 7 22X26 1 77 SEAL 5CM 22X77 1 27 INTERMEDIATE GEAR M1 25 x 9T 22X27 1 78 RUBBER BELT 22X78A 1 28 SCREW M5 x 25 22X28 2 79 SCREW M5 x 10 22X79 1 29 SCREW M5 x 30 22X29 2 80 SCREW M5 x 12 22X80 1 3...

Page 14: ... EC EMC Directive 2006 42 EC Machinery Directive Signed Date 28 06 12 P D Edwards Managing Director G J Hall Ltd Burgess Road SHEFFIELD S9 3WD England United Kingdom Phone 44 114 244 0562 Fax 44 114 244 9256 Email info gjhall co uk Web www gjhall co uk WARRANTY REGISTRATION Thank you for purchasing your REVO TOOLS magnetic based drilling machine To ensure any warranty claim can be processed prompt...

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