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Operation and Maintenance Manual – Steam sterilizers mod. PRATIKA 

Rev. 01 del  03-01-2007 - C:\Documenti\Manuali di istruzione\PRATIKA GB-R01.doc 

 

                                            Pag. 20 di 27

 

 

9.6 Recommended inspections and replacements (after about 1000 cycles) 

(ONLY FOR TECHNICIANS) 

 

 

1) Make sure that the safety valve functions correctly. 
- Remove the protective casing 
- Carry out the 134° cycle and when the maximum pressure has been reached (2.2 bar), unscrew and 
retighten the knurled ring nut on the safety valve. 
- Check to make sure that steam issues by unscrewing the ring nut and, vice versa, that total retention is 
achieved by tightening the same knurled ring nut again. 
2) Replace the bacteriological filter 
3) Clean and inspect the sterilizing chamber (there must be no trace of scaling or coloured tarnishing) 
4) Make sure that the cock (14) is not clogged by blowing through it with a little compressed air. 
5) Check the condition of the door seal (change it if it is cut or torn). 
6) Make sure that the micro and micro-pressing system allows the door to close correctly. Lubricate with 
a silicone spray. 
7) Replace the filter on the water fill line. 
8)Remove and clean the steam generator level probe. 
9) Replace the N.C. solenoid valve of the steam generator code 3028. 
10) Replace the steam generator load pump code 3712. 

 

 
Intervention date…………………………signature of the authorized technician……………………… 
N.B. to send back as photocopy if the building factory required it. 
 
 

9.7 Corrective actions to prevent faults 

 
1) Change the water inlet filter (internal) code 1484. 
2) Clean the "Y" shaped filter (if installed) code 3136, and replace its seal, code 3188. 
3) 

Check the quality of the distilled water using the relative instrument (from 0 to 20 mSiemens)

4) Replace the diaphragm and head seal of the vacuum pump (specify the model or serial number of the 
machine). 
5) Replace the N.O. solenoid valve or coil, code 1015. 
6) Before closing up the machine, generally inspect the internal components to make sure that they are in 
a good condition. 
7) After these operations have been carried out, print out the report on the first cycles to make sure that 
the sterilizer operates in a normally efficient way. 
8) 

Check the temperature and pressure in the chamber with a special “logger” type instrument.  

 

 
 
 

 

Summary of Contents for PRATIKA B16-20

Page 1: ...MEDICAL APPLIANCE DIVISION COMPANY WITH CERTIFIED QUALITY SYSTEM UNI EN ISO 9001 EN 13485 Cod 3915 Operation and maintenance manual STEAM STERILIZERS MODELS PRATIKA S16 PRATIKA B16 20 GB ...

Page 2: ...3 6 2 How to drain the water from the tanks 14 6 3 End of work 14 7 H O W T O A R R A N G E T H E I N S T R U M E N T S F O R T H E S T E R I L I Z I N G P R O C E S S 14 7 1 Sterilizing table 15 7 2 Notes and warnings 15 7 3 Monthly inspection proposal 16 8 MESSAGES DISPLAYED 17 8 1 Alarm management 17 8 2 Operating messages 17 8 3 Printed Messages 17 9 1 General maintenance 18 9 2 Daily routine ...

Page 3: ...tically stop and the situation be indicated by an error message on the display if the operator fails to carry out the loading operations correctly or if a fault occurs on printer WARNING IDENTIFIES A HEAT SOURCE A PART COULD BE DANGEROUSLY HOT WARNING IDENTIFIES A GENERIC DANGER THERE COULD BE A POTENTIALLY DANGEROUS CONDITION SYMBOLS AFFIXED TO THE MACHINE IDENTIFIES THE GROUND CONDUCTOR Do not u...

Page 4: ...ilizing process AUTOMATIC WATER FILLING by means of an electric pump AUTOMATIC AIR EXHAUST to eliminate the air from inside the chamber at the beginning of the cycle thus achieving the utmost steam saturation DOUBLE SAFETY VALVE to prevent overpressures DRYING CYCLE included with thermodynamic system and vacuum pump SAFETY THERMOSTAT to prevent overtemperatures Electronic DISPLAY for all functions...

Page 5: ...delayed action type T 100 mA see enclosed wiring diagram Only have these fuses changed by a skilled electrician The noise level of the machine has been tested The continuous equivalent weighted acoustic pressure level A is less than 70 dB A and the continuous equivalent weighted acoustic power level A does not exceed 85 dB A The measured noise level measured is therefore very low For this reason t...

Page 6: ...arts Never ever operate the appliance unless the power cable is in a perfect condition and the structure undamaged It is advisable to keep the door half open with switch 8 turned off in 0 position when the appliance is not in use It is advisable to nominate a person responsible for the autoclave as established by directive 626 94 Pay the utmost attention to those parts of the appliance that become...

Page 7: ...to a 230 V power socket CONTROL PANEL 1 INFO DISPLAY 2 VALUE INCREASE MENU 3 OK ENTER 4 VALUE DECREASE MENU 5 FILL WATER START STOP CYCLE 6 PRESSURE AND VACUUM GAUGE 7 PRINTER CONNECTING SOCKET 8 MAIN SWITCH 9 DOOR OPENING LEVER 10 WATER FILL UNION 11 BACTERIOLOGICAL FILTER 12 WATER DRAIN UNION 13 SD CARD THE FOLLOWING ACCESSORIES ARE SUPPLIED 1 TRAY HOLDER 4 TRAYS 1 TOOL TO TAKE OUT THE TRAYS AND...

Page 8: ...ift the machine out of the box in a vertical direction using the 2 hooks supplied in the bag inside the pack These should be inserted into the two holes at the sides of the casing see drawing on page 9 Remove the pluriball wrapping from around the machine and make sure that all parts of this latter are undamaged and complete with all the accessories indicated on the consignment note Immediately no...

Page 9: ...lave in a well ventilated place well away from sinks heat sources grinders and from all other machines Comply with the following instructions to simply and efficiently check that the machine has been positioned correctly Fit the electric plug into a socket WITH A CAPACITY OF AT LEAST 16 Ampere AND EQUIPPED WITH AN EARTH CONNECTION Make sure that the mains voltage rating corresponds to the value in...

Page 10: ...g direction Do not use cards with dimensions different to those illustrated 1 Insert the card with the door open 2 When you insert the card the red LED will flash just once 3 After this the green LED will light up permanently The card is ready to receive data from the machine 4 The red LED will flash each time the machine transmits data to the card GREEN RED ANOMALY CAUSE SOLUTION Green LED flashi...

Page 11: ...ty boiler 10 Safety dry LANGUAGE DATE AND TIME SETTINGS With the door open and the machine on scroll through the menu using key 2 or 4 Besides the sterilisation cycles machine setting data can be displayed in succession date time temperature in the chamber etc Enter the desired item and confirm with key 3 Change the figures with keys 2 and 4 Once desired changes have been made always confirm with ...

Page 12: ... 8 2 0 7 Cycle number 15 Sterilization time 5 Dry time 134 Temperature of sterilization C B D T E S T BOWIE DICK TEST not for instruments 134 Temperature of sterilization C V A C U U M T VACUUM TEST D R Y F N ADDITIONAL DRY 110 Temperature of sterilization C B O T T L E PHIAL CYCLE 54 Temperature of sterilization C for 48 hour T I M E S E T TIME SET D A T E S E T DATE SET W A K E U P DELAYED START...

Page 13: ... to that shown on the display unit 1 is to be performed press button 2 or 4 to scroll the menu For a customised special cycle select cycles number one or two Once a special cycle has been selected press key 3 to change the settings made It is possible to change the sterilisation time the drying time the sterilisation temperature and the minimum vacuum value of the vacuum peaks The settings can be ...

Page 14: ...utoclave itself To achieve perfect sterilizing it is therefore important to proceed in the following way 1 Rinse and brush the instruments under running water immediately after use to remove all deposits 2 Place the instruments in the ultrasound machine with distilled water and detergent solution if possible 3 Thoroughly rinse the instruments in demineralised water to prevent scaling stains 4 Dry ...

Page 15: ...2 1 3 CYCLES AT 121 STERILIZING TIME Min DRYING TIME Min Nr PICCHI 3 UNWRAPPED 15 5 4 WRAPPED 20 15 1 CYCLES AT 134 STERILIZING TIME Min DRYING TIME Min Nr PICCHI 5 UNWRAPPED 4 5 6 WRAPPED 10 15 7 PRIONE 18 20 1 TEST STERILIZING TIME Min DRYING TIME Min Nr PICCHI BOWIE DICK 3 5 2 Vacuum 15 Total length of test 1 CYCLE PHIAL STERILIZING TIME Min DRYING TIME Min 54 48h Total length of test Preset va...

Page 16: ...ments per packet To use this accessory it is essential to remove the support and all trays from the chamber The non perforated tray may only be used to sterilize turbines handpieces to prevent lubricant from being spread around the chamber Only use perforated trays to sterilize packeted instruments and always remove non perforated ones from the chamber If the packets are not perfectly dry at the e...

Page 17: ...acuum values on the display unit and on the pressure gauge MAX TEMP High boiler pressure Check the temperature probe PT100 and cable or detached cable PRESS ERR Pressure error Perform the vacuum test and check for any leaks Check for any transducer malfunctions U FULL Used water tank full In case of connection empty the tank To reset the machine turn the switch 8 off and on 8 2 Operating messages ...

Page 18: ...se a damp cloth to clean the casing of the machine Never ever use inflammable liquids for any reason whatsoever The bacteriological filter must be changed at least once a year New ones can be ordered with code 1067 9 2 Daily routine maintenance ALSO OPERATOR Clear the door seal door window and generally clean the outer and inner surfaces of the machine Clean the black silicone door seal the outer ...

Page 19: ...ordinary maintenance ONLY FOR TECHNICIANS To allow the autoclave to operate in a regular way the manufacturer advises users to carry out a functional test to ensure that the temperature and pressure parameters of the machine comply with the standards required for a correct sterilizing process These tests must be conducted by personnel authorized by the manufacturer using calibrated and periodicall...

Page 20: ...he door to close correctly Lubricate with a silicone spray 7 Replace the filter on the water fill line 8 Remove and clean the steam generator level probe 9 Replace the N C solenoid valve of the steam generator code 3028 10 Replace the steam generator load pump code 3712 Intervention date signature of the authorized technician N B to send back as photocopy if the building factory required it 9 7 Co...

Page 21: ...Operation and Maintenance Manual Steam sterilizers mod PRATIKA Rev 01 del 03 01 2007 C Documenti Manuali di istruzione PRATIKA GB R01 doc Pag 21 di 27 ELECTRICAL SYSTEM PRATIKA ...

Page 22: ...Operation and Maintenance Manual Steam sterilizers mod PRATIKA Rev 01 del 03 01 2007 C Documenti Manuali di istruzione PRATIKA GB R01 doc Pag 22 di 27 HYDRAULIC CIRCUIT PRATIKA ...

Page 23: ...9 0522 875579 and send us free of charges In case of non accepted repair estimate will be invoiced 50 00 2 The warranty will become void if the machine is sent back without prior authorization 3 If possible allow the machine to operate until the minimum level Led comes on 4 Empty the used water from the tank 5 Place a folded piece of newspaper between the door and chamber and then shut the autocla...

Page 24: ...hat the appliance is correctly installed in compliance with sect 5 2 of the instruction manual The installer also declares that he has duly trained the user to operate the machine with the help of the instruction manual The technician declares that he has attached the printer ticket to this form along with the warranty form duly filled out in all parts The above mentioned documents must be immedia...

Page 25: ...sts excluded and the normally expendable components Replaced parts shall be returned free port The ordering party shall be charged for any part that is not returned All appliances returned for repairs shall only be sent to us free port after authorization and shall be adequately packed with the sender s name address and claimed defect clearly indicated The appliance remains the property of the sel...

Page 26: ...ia Don Luigi Sturzo 6 42021 BARCO Reggio Emilia ITALY THIS PART OF THE CERTIFICATE MUST BE SENT BACK BY REGISTERED LETTER WITHIN 8 DAYS FROM THE DATE OF PURCHASE WARRANTY CERTIFICATE TO BE RETURNED SIGNED AND STAMPED APPLIANCE ATTACCARE QUI L ETICHETTA The undersigned reseller certifies that the warranty has been examined and certifies that the appliance has been consigned and installed in complia...

Page 27: ...0 41 PRATIKA B20 La Reverberi s r l dichiara sotto la propria responsabilità che i prodotti elencati sono conformi alle norme La maison Reverberi s r l déclare sous sa responsabilité que les produit enumeres sont conformes aux directives The company Reverberi s r l declare under own exclusive responsability that the product listed are in conformity with the normatives Reverberi s r l declara bajo ...

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