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Resco StormCube, Installation Manual

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Resco StormCube WW version. Step-by-step Installation Guide.  January 2018

      

10

Step 

15

Insert pocket infils

Step 

16

Fix this side as well

Step 

13

Step 

14

May need trimming

Place the next full stile into position and fix in place. 
Check the ‘Resco shop drawings’ to ensure that the full 

stile is orientated correctly.  
Insert appropriate Fascia and align U-Channel with 
corresponding division panel.

Apply 4 blobs of silicon in Stile pocket to prevent panel 
rattling in the future. 

  a. Move Fascia (and division panel) sideways across 

into fixed Stile pocket. 

  b. Ensure pushed hard into Headrail and put block 

under Fascia to maintain height. 

  c. Slip next Full-Stile onto the other side of the 

Fascia. 
Check the Resco shop drawings to ensure that the 

full stile is orientated correctly.

  d. Move the top-end in to position above the screw.

  e. Fix loosely for now to Headrail.

Use 14g x 65 pan head screws.

Repeat for the remaining Stiles and Fascias.

 

Check the last Fascia before fixing as it may

 

need trimming.

To trim use a tungsten tipped blade.

Tighten up all of the Headrail screws.

Fix Fascia panels in place, screw fix Headrail into the top 
of the full stiles.

Use a 3.5mm drill and fix with (E)

 

8GA x 20 counter sunk screws. 

Place Full-Stile pocket-infills to fill pockets between the 
finished floor and the bottom of the panels. These may 
need trimming if Stiles have been shortened. 

Clip into place.

Fix division panels 
a.  

Ensure all division panels line up with the bottom of 

each U-Channel. 

b.  

Drill 4 x holes on one side of each U-Channel. 

Use 3.5mm drill bit with (D) Stainless Steel 
Pop Rivets 30mm and 600mm from the top 
and the same from the bottom.

WALL TO WALL VERSION

Summary of Contents for StormCube

Page 1: ...on Step by step Installation Guide January 2018 1 Job 5256 Product Resco StormCube Product Code StormCubeWW Installation Guide Wall to wall version January 2018 Step by step Installation Guide WALL TO WALLVERSION JANUARY 2018 ...

Page 2: ...usty area USE CAUTION machined edges may be razor sharp Although Compact Laminate panels are tough and durable they must be treated with care Panels can be damaged if not stored or handled properly during assembly 3 Sheets can scratch if not stored correctly ensure free of dust and debris 2 MAN LIFT Use suction lifting aids if available PERSONAL PROTECTION Eye Dust resistant safety glasses should ...

Page 3: ...brasive or polishing materials Abrasive cleaners such as Jif Cream Cleanser Ajax powder or liquid Chemco Brasso Mr Muscle oven cleaner or Scrub free Scourer pads Wire wool or Sandpaper High pressure water cleaning or steam cleaning of panels is not recommended Neat Janola or other equivalent brands of bleaches Any product containing strong mineral acid such as sulphuric acid Battery acid hydrochlo...

Page 4: ...ked so division panels are at the top and the doors are at the bottom Use Diamond tip drill bits for drilling into tiles Oversize Fascias rivet infill in the middle of the 2 other rivets on the other side of the pedestal at the opposite side to ensure that the infill can t be moved Sit in place and ensure that all the doors are perfect before final rivet Therefore you can adjust Ensure plumb both ...

Page 5: ...ong the system could be on an angle or the Headrail height could be too low From the Resco Shop Drawings mark the distance from the back wall to the front of the cubicles From the Resco Shop Drawings mark the division centres on the back wall a Check location of toilets and ensure centered these are sometimes fitted differently to the plans Fix back U Channels 1748mm centered on your marks 52mm be...

Page 6: ...inge holes Mark a front face chalk line on the floor a Chalk line from the center of the side wall Stiles b Place division panels into the rear U channels with the adjustable feet underneath Adjust them so they are level c Adjust division panels so they are 15mm from the chalk line and aligned with the top of the U Channel then fix Rivet through one side of U Channel Use 3 5mm Drill but with a D S...

Page 7: ... you have the correct orientation by checking the Resco Shop Drawings to ensure the full stile is orientated correctly Then place the floor mounted bracket into position and Fix in place Use 5mm Masonry drill bit in concrete floor and 3 5mm drill bit in wood floor or a diamond drill bit for tiles Place F plastic anchor in hole Secure floor block using A 8gax32 screws Trim Style to fit Step 9 Full ...

Page 8: ...d end Fascia in position and Screw fix in place ensuring you leave a 2 3mm gap for the Aluminium bead to slot in WALL TO WALLVERSION Sit panel on notch with gap behind panel Aluminium bead in position Use A 8GA x 25 mm screws Clip Stile bead in place Use Silicone to hold in place Place the right hand side end fascia into position onto blocks just hold it in position for now ...

Page 9: ...the panel Use 3 5mm drill bit with D Stainless Steel Pop Rivets Place the locating pin into the hole place the template of the stile over the pin drill and fix down compact block Place the first Full Stile over the appropriate floor mount Check the Resco shop drawings to ensure that the full stile is orientated correctly a Make sure it sits on the floor with the Stile mounted over the floor bracke...

Page 10: ...e that the full stile is orientated correctly d Move the top end in to position above the screw e Fix loosely for now to Headrail Use 14g x 65 pan head screws Repeat for the remaining Stiles and Fascias Check the last Fascia before fixing as it may need trimming To trim use a tungsten tipped blade Tighten up all of the Headrail screws Fix Fascia panels in place screw fix Headrail into the top of t...

Page 11: ...to the front plate from the inside Check the indicator is green and then check the bolt lock is in the Open position Screw the inside bolt component onto the inside of the door over the Diamond Back Plate Use 4 x 6g x 20mm screws Check that the lock can slide back and forth smoothly In case it jams it means that the hexagon spindle is not perfectly perpendicular You will need to gently slide the f...

Page 12: ...Step by step Installation Guide January 2018 1 Job 5252 Product Resco StormCube Product Code StormCube R Installation Guide Return version January 2018 Step by step Installation Guide RETURNVERSION Only 1 side wall JANUARY 2018 ...

Page 13: ... area USE CAUTION machined edges may be razor sharp Although Compact Laminate panels are tough and durable they must be treated with care Panels can be damaged if not stored or handled properly during assembly 3 Sheets can scratch if not stored correctly ensure free of dust and debris 2 MAN LIFT Use suction lifting aids if available PERSONAL PROTECTION Eye Dust resistant safety glasses should be w...

Page 14: ...ive or polishing materials Abrasive cleaners such as Jif Cream Cleanser Ajax powder or liquid Chemco Brasso Mr Muscle oven cleaner or Scrub free Scourer pads Wire wool or Sandpaper High pressure water cleaning or steam cleaning of panels is not recommended Neat Janola or other equivalent brands of bleaches Any product containing strong mineral acid such as sulphuric acid Battery acid hydrochloric ...

Page 15: ...anels are at the top and the doors are at the bottom Use Diamond tip drill bits for drilling into tiles Oversize Fascias rivet infill in the middle of the 2 other rivets on the other side of the pedestal at the opposite side to ensure that the infill can t be moved Sit in place and ensure that all the doors are perfect before final rivet Therefore you can adjust Ensure plumb both ways Tools needed...

Page 16: ... mitre Take care not to scratch the Headrails Use E 8GA x 20 screws Hold Headrail in position to find where side and return 1795mm Stiles go Balance the difference if any between both side Stile and return Stile and mark centers to ensure perfect mitre cut Note This adjustment allows for walls that are not at right angles From the Resco Shop Drawings mark the distance from the back wall to the fro...

Page 17: ...inges hold the Stile in place at Datum and mark on wall the centres of the hinges RETURNVERSION 13mm Step 7 Place return panel on adjustable support blocks flush with the bottom of the Stile Screw fix in place ensuring you leave a 2 3mm gap for the Aluminium bead to slot in Use A 8GA x 32 screws Sit panel on notch with gap behind panel a Plumb and Fix in place at Stile Counter sink screws through ...

Page 18: ...e centre of the corner channel b Place division panels into rear U Channels with adjustable support blocks underneath to make them level c Adjust division panels so they are 15mm from the chalk line and aligned with the top of the U Channel then fix Rivet through one side use 3 5mm drill bit with D Stainless Steel Pop Rivets 30mm and 600mm from the top and the same from the bottom Note Sometimes t...

Page 19: ...then trim Floor mount brackets located in position Indicative only Not to scale Step 13 Hold in place corner channel Fascia with one rivet flush with the bottom and then plumb Use 3 5mm drill bit with D Stainless Steel Pop Rivet 30mm from the top Sit in place the Return Headrail a Ensure the Headrail is touching the walls perfectly b Drill 3 5mm holes 200mm apart through the head rail and into the...

Page 20: ...to scale Full Stiles located in position over the floor mount brackets Indicative only Not to scale Fascia Door Door Door Fascia Fascia Step 17 Place the next Stile into position and fix in place Check the Resco shop drawings to ensure that the Stile is orientated correctly Insert appropriate Fascia and align U Channel with corresponding division panel Apply 4 blobs of silicon in Stile pocket to p...

Page 21: ... of the Fascia every 200mm Note Ensure you don t drill through the side of the panel Use a 3 5mm drill and fix with E 8GA x 20 counter sunk screws Place pocket infills to fill pockets between the finished floor and the bottom of the panels These may need trimming if Stiles have been shortened Clip into place Fix this side as well Step 20 Fix division panels a Ensure all division panels line up wit...

Page 22: ...ndicator bolt to the outside of the door using the diamond back plate on the inside of the door Use 2 x 8g x screws Insert the hexagon shaped spindle into the front plate from the inside Check the indicator is green and then check the bolt lock is in the Open position Screw the inside bolt component onto the inside of the door over the Diamond Back Plate Use 4 x 6g x 20mm screws Check that the loc...

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