Renishaw TONiC RKLC20-S Installation Manual Download Page 12

TONiC RKLC20-S linear installation guide

10

Roll  

0° ±0.5°

Yaw 

0° ±0.4°

Pitch 

0° ±1°

Rideheight 

2.1 ±0.15 mm

Green spacer

Readhead set-up LED status

Green

Orange

Red

Readhead mounting and alignment

Mounting brackets

The bracket must have a flat mounting surface and should provide adjustment to enable conformance 

 

to the installation tolerances, allow adjustment to the rideheight of the readhead, and be sufficiently 

 

stiff to prevent deflection or vibration of the readhead during operation.

Readhead set-up

Ensure that the scale, readhead optical window and mounting face are clean and free from obstructions.  
To set nominal rideheight, place the green spacer with the aperture under the optical centre of the  
readhead to allow normal LED function during set-up procedure. Adjust the readhead to maximise the  
signal strength along the full axis of travel to achieve a Green set-up LED on the readhead (>70% signal).  
If a digital Ti /  TD interface is used, aim for a Blue LED on the interface.

NOTE: The readhead should be installed and set-up with the AGC switched off (CAL LED off).  
When re-installing factory defaults should be restored 

(see page 11)

.

Ti0004 to Ti20KD and TD4000 to TD0040 Interface LED diagnostics

Alarm output will take the form of 3‑state or line driven E‑ signal depending on interface configuration. 

 

 Also, some configurations do not output overspeed alarm.  See product nomenclature for details.

 

 - Momentary status only, while fault condition remains. 
 - Alarm may result in axis position error, re-datum to continue.

T103

x

 readhead LED diagnostics

*

Flash will effectively be invisible when incremental signal level is >70% when passing reference mark.

LED

Indication

Status

Set-up

Incremental

Green

Normal set-up: signal level >70%

Orange

Acceptable set-up; signal level 50% to 70%

Red

Poor set-up; signal may be too low for reliable operation; 
signal level <50%

Reference 
mark

Green (flash)

*

Normal phasing

Orange (flash)

Acceptable phasing

Red (flash)

Poor phasing; clean scale and recalibrate if required

CAL

Operating

On

Automatic Gain Control – On

Off

Automatic Gain Control – Off

Calibration

Single flashing

Calibrating incremental signals

Double flashing

Calibrating reference mark

Reset

Flashing at  
power-up  (< 2s)

Restore factory defaults

Signal

Indication

Status

Alarm  output *

Incremental

Purple

Normal set-up; signal level 110% to 135%

No

Blue

Optimum set-up; signal level 90% to 110%

No

Green

Normal set-up: signal level 70% to 90%

No

Orange

Acceptable set-up; signal level 50% to 70%

No

Red

Poor set-up; signal may be too low for reliable 
operation; signal level <50%

No

Red / blank ‑ flashing

Poor set-up; signal level <20%; system in error

Yes

Blue / blank ‑ flashing

Over speed; system in error

Yes

Purple / blank ‑ flashing

Over signal; system in error

Yes

Reference 
mark

Blank flash

Reference mark detected  
(speed <100 mm/s only)

No

Summary of Contents for TONiC RKLC20-S

Page 1: ...RSLM high accuracy linear encoder TONiC T103x RKLC20 S linear encoder system Installation guide M 9653 9568 01 A...

Page 2: ...allation drawing 5 Scale application 6 End clamps 6 Reference mark selector and limit magnet installation 7 TONiC quick start guide 8 System connection 9 Readhead mounting and alignment 10 System cali...

Page 3: ...n which case the user will be required to correct the interference at his own expense NOTE This unit was tested with shielded cables on the peripheral devices Shielded cables must be used with the uni...

Page 4: ...ive tape is on the outside of bend 95 relative humidity non condensing to EN 60068 2 78 Humidity Storage 70 C 0 C Operating Storage and handling Readhead only Acetone CH3 COCH3 Methylated Spirits Chlo...

Page 5: ...Recommended mounting faces Scale thickness 0 15 including adhesive P limit magnet Reference mark selector magnet Q limit magnet Yaw tol 0 4 Rideheight 2 1 0 15 Pitch tol 1 2 off mounting holes M2 5 t...

Page 6: ...isable Push and hold during power Off On cycle Restore factory defaults Refer to readhead LED functionality chart for CAL LED indications 15 1 8 9 16 4 40 UNC 2 40 6 min 62 67 CAL AGC push button swit...

Page 7: ...A 9653 0291 P limit A 9653 0292 START see page 6 Scale length L Measuring length ML L 40 ML L 55 with dual limits 0 5 F 0 2 100 20 A P limit magnet A 9653 0138 Dimensions as Q limit RKLC20 S scale Ref...

Page 8: ...travel ensuring the backing paper is pulled manually from the scale and does not catch under the applicator Remove applicator carefully Apply firm finger pressure via a clean lint free cloth along th...

Page 9: ...the scale NOTE Reference and limit magnets may creep when influenced by magnetic materials in close proximity In such cases they should be held in place using an additional fillet of epoxy glue or sim...

Page 10: ...dhead Green interface ideally Blue Purple CALIBRATION Press and release the CAL button on the interface The CAL LED on the readhead will be single flashing Move the readhead along the scale at slow sp...

Page 11: ...5 hex head screws 2 Taking care not to touch the pins plug the connector into the socket in the interface ensuring correct orientation as shown 3 Refit the cover plate ensuring the cable ferrule is lo...

Page 12: ...iguration Also some configurations do not output overspeed alarm See product nomenclature for details Momentary status only while fault condition remains Alarm may result in axis position error re dat...

Page 13: ...g the calibration routine Step 2 Reference mark phasing u Move the readhead back and forth over the selected reference mark until the CAL LED stops flashing and remains off The reference mark is now p...

Page 14: ...shield on UHV cables Interface output digital Ti0004 to Ti20KD and TD4000 to TD0040 Interface Ti0004 Ti20KD TD4000 TD0040 Function Output type Signal Pin Pin Power 5 V 7 8 7 8 0 V 2 9 2 9 Incremental...

Page 15: ...100R 100nF E Extension cable maximum 50 m dependent upon clocked output option Remote CAL operation Analogue versions only CAL 0 V All Ti TD interfaces include a push button switch to enable CAL AGC...

Page 16: ...e high or Active low P Q Repeatability 0 1 mm Length of limit actuator Incremental 2 channels A and B in quadrature 90 phase shifted Reference NOTE Select standard or wide reference at time of orderin...

Page 17: ...ly integrated to achieve EMC compliance In particular attention to shielding arrangements is essential RKLC20 S scale specifications Form H W 0 15 mm 6 mm including adhesive Pitch 20 m Accuracy at 20...

Page 18: ...e marks of Renishaw plc in the United Kingdom and other countries apply innovation and names and designations of other Renishaw products and technologies are trade marks of Renishaw plc or its subsidi...

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