Renishaw RMP60 Installation Manual Download

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RMP60 (QE) radio machine probe

Installation guide

H-6587-8520-01-A

Summary of Contents for RMP60

Page 1: ...RMP60 QE radio machine probe Installation guide H 6587 8520 01 A...

Page 2: ...ansferred to any other media or language by any means without the prior written permission of Renishaw plc Renishaw plc Registered in England and Wales Company no 1106260 Registered office New Mills W...

Page 3: ...tware licensing agreement 1 3 Intended use 1 4 Safety 1 4 RMP60 basics 2 1 Introduction 2 1 Getting started 2 2 System interface 2 2 Probe configuration 2 3 Opti Logic 2 3 Trigger Logic 2 3 Probe mode...

Page 4: ...3 9 Why calibrate a probe 3 9 Calibrating in a bored hole or on a turned diameter 3 9 Calibrating in a ring gauge or on a datum sphere 3 10 Calibrating the probe length 3 10 Probe configuration 4 1 C...

Page 5: ...nce 5 1 Maintenance 5 1 Cleaning the probe 5 1 Changing the batteries 5 2 Diaphragm replacement 5 4 RMP60M system 6 1 RMP60M system 6 1 RMP60M dimensions 6 2 RMP60M screw torque values 6 2 Fault findi...

Page 6: ...RMP60 installation guide iv Contents This page is intentionally left blank...

Page 7: ...mark of Apple Inc registered in the U S and other countries Other brand product or company names are trade marks of their respective owners Warranty Unless you and Renishaw have agreed and signed a se...

Page 8: ...RMP60M and other similar Renishaw products are the subject of one or more of the following patents and or patent applications CN 100416216 CN 100466003 CN 101476859 CN 101482402 EP 1425550 EP 1457786...

Page 9: ...e Copyright 2009 2015 ARM LIMITED All rights reserved Redistribution and use in source and binary forms with or without modification are permitted provided that the following conditions are met 1 Redi...

Page 10: ...the batteries in a fire Avoid forced discharge of the batteries Do not short circuit the batteries Do not disassemble apply excessive pressure pierce deform or subject the batteries to impact Do not...

Page 11: ...idelines are adhered to in order for the product to function in accordance with these regulations any interface MUST be installed in a position away from any potential sources of electrical noise for...

Page 12: ...RMP60 installation guide 1 6 Before you begin This page is intentionally left blank...

Page 13: ...avel The RMP60 complies with worldwide standards and operates in the 2 4 GHz band It delivers interference free transmission through the use of hybrid FHSS frequency hopping spread spectrum technology...

Page 14: ...ng a single flash of red green blue indicates that the probe is operating in RMI Q mode An LED check displaying double flashes of red green blue indicates that the probe is operating in RMI QE mode Sy...

Page 15: ...user to view and select all available mode settings in order to customise a probe to suit a specific application Trigger Logic is activated by battery insertion and uses a sequence of stylus deflectio...

Page 16: ...60 basics Configurable settings Switch on switch off methods The following switch on switch off options are user configurable Radio on Radio off Radio on Timer off Spin on Spin off Spin on Timer off S...

Page 17: ...reseat 1 second maximum see notes below Shank switch on Shank switch off 1 second maximum NOTES In radio on mode the switch on time is user selectable fast or standard when using RMI Q or RMI QE selec...

Page 18: ...ded time delay The trigger filter is factory set to Level 1 OFF Hibernation mode Only applicable to radio on mode when RMP60 is used with a RMI Q When the RMP60 is in standby and the RMI Q is powered...

Page 19: ...ation see page 4 3 Multiple probe mode settings All probes operating with a single RMI Q must be set to the same mode on colour choice any multiple probes located on adjacent machines must all be set...

Page 20: ...ion see page 4 2 Reviewing the probe settings Display of Hibernation mode or Multiple probe mode menus also indicates that the RMP60 is in RMI Q mode NOTES Prior to partnering for the first time the R...

Page 21: ...travel limits Stylus length X Y Z 50 1 97 21 0 82 11 0 43 100 3 94 37 1 45 11 0 43 A range of probe ready shanks are available from Renishaw 50 1 97 19 0 75 Battery cassette Shank switch optional 18 1...

Page 22: ...igger force 2 3 Factory setting XY low force XY high force Z 0 75 N 76 gf 2 70 ozf 1 40 N 143 gf 5 04 ozf 5 30 N 540 gf 19 06 ozf Maximum setting XY low force XY high force Z 2 00 N 204 gf 7 19 ozf 3...

Page 23: ...ife Radio on Spin on Shank on 1 s turn on 0 5 s turn on Standby life 101 months 65 months 79 months 169 months Light usage 1 89 months 59 months 71 months 135 months Heavy usage 5 59 months 45 months...

Page 24: ...RMP60 installation guide 2 12 RMP60 basics This page is intentionally left blank...

Page 25: ...ws easy installation inside the machine Coolant and swarf residue accumulating on the RMP60 and RMI Q or RMI QE may have a detrimental effect on transmission performance Wipe clean as often as is nece...

Page 26: ...is unpowered or the RMP60 is out of range When in hibernation mode the RMP60 checks for a powered RMI Q every 30 seconds If found the RMP60 goes from hibernation mode to standby mode ready for radio o...

Page 27: ...3 3 System installation Preparing the RMP60 for use Fitting the stylus 1 2 M 5000 3707 1 8 Nm 2 2 Nm 1 3 lbf ft 1 6 lbf ft...

Page 28: ...mic or carbon fibre styli Fitting a stylus with weak link onto RMP60 In the event of excessive stylus overtravel the weak link is designed to break thereby protecting the probe from damage Take care t...

Page 29: ...e the product is clean and dry before inserting batteries Do not allow coolant or debris to enter the battery compartment When inserting batteries check that the battery polarity is correct After inse...

Page 30: ...2 Nm 3 Nm 1 5 lbf ft 2 2 lbf ft 2 NOTE In instances where the RMP60 is to be used with a shank switch it will be necessary to remove the plug from the rear of the probe using pliers This should then b...

Page 31: ...robe relative to the shank as damage to the bobbin A 4038 0303 can occur where fitted If a probe and shank assembly is dropped it must be rechecked for correct on centre adjustment Do not hit or tap t...

Page 32: ...ing a part To adjust the trigger force turn the adjusting screw anticlockwise to reduce the force more sensitive or clockwise to increase the force less sensitive A stop helps to prevent damage which...

Page 33: ...ompensate for mechanical changes of your machine tool If repeatability of relocation of the probe shank is poor In this case the probe may need to be recalibrated each time it is selected It is good p...

Page 34: ...are also used to give true positions of single surface features NOTE The stored radius values are based on the true electronic trigger points These values are different from the physical sizes Calibra...

Page 35: ...through the process of setting up and configuring a Renishaw machine tool probing system Using Opti Logic Opti Logic is the process of transmitting and receiving data from the app to a Renishaw machin...

Page 36: ...k off or Short timeout 12 s or Medium timeout 33 s or Long timeout 134 s Probe in standby mode Battery status Battery good or Battery low Multiple probe mode RMI Q only omitted for Radio on see Multip...

Page 37: ...han 4 seconds to cycle to the next setting Multiple probe mode Mode off Mode on or Machine 1 or Machine 2 or Machine 3 or Machine 4 Machine 5 or Machine 6 or Machine 7 or Machine 8 Machine 9 or Machin...

Page 38: ...ut 12 s Medium timeout 33 s Long timeout 134 s Trigger filter Level 1 Level 2 Level 3 Hibernation mode setting RMI Q only On 30 s On 5 s Off Multiple probe mode RMI Q only Off factory set On machine n...

Page 39: ...he RMI Q or RMI QE must be turned on If an RMI Q is turned on the RMP60 will continue to display the sequence of cyan flashes If an RMI QE is turned on the RMP60 display sequence will now incorporate...

Page 40: ...status will flash red to acknowledge this At this point turn on the RMI Q or RMI QE Partnering mode Off RMI QE found Active 20 seconds probe in standby 120 seconds probe in standby After 8 seconds RMI...

Page 41: ...red In configuration mode configure the probe settings as required until you reach the Partnering mode menu which defaults to Partnering mode off Deflect the stylus to select Partnering mode active En...

Page 42: ...batteries Partnering can take place anywhere within the operating envelope An RMP60 that is partnered with the RMI QE but then used with another system will need to be repartnered before being used ag...

Page 43: ...ready for use NOTE Refer to the RMI QE radio machine interface installation guide Renishaw part no H 6551 8520 when partnering up to four radio probes SYSTEM STATUS LED New radio probe partnered or S...

Page 44: ...already been installed remove them for 5 seconds and then refit them Following the LED check immediately deflect the stylus and hold it deflected until eight red flashes have been observed if the bat...

Page 45: ...rn the probe settings to beginning of the Trigger Logic menu If Multiple probe mode is selected proceed to Partnering mode to repartner one probe with the RMI Q Multiple probe mode omitted for Radio o...

Page 46: ...rther probes used require the same Multiple probe mode setting but do not need to be partnered with the RMI Q To partner an RMP60 with an RMI Q see page 4 7 RMP60 RMI Q partnership for further informa...

Page 47: ...n installed remove them for 5 seconds and then refit them Following the LED check immediately deflect the stylus and hold it deflected until eight red flashes have been observed if the battery power i...

Page 48: ...tion New settings complete probe in standby NOTE To partner an RMP60 with an RMI QE see page 4 5 Probe partnering function for further information on how to reach Partnering mode Return to Switch on m...

Page 49: ...efit them 2 Following the LED check immediately deflect the stylus and hold it deflected until eight red flashes have been observed if the battery power is low each red flash will be followed by a blu...

Page 50: ...in until the eight yellow flash sequence has ended System status LED Deflect the stylus for 20 seconds until the status LEDs start to flash yellow eight times 4 Previous settings have been cleared The...

Page 51: ...rigger Logic menu and will display Switch on method Configure probe settings as required using Trigger Logic 6 NOTE The RMP60 will continue to be partnered with either the RMI Q or RMI QE following th...

Page 52: ...sequence see page 4 2 Reviewing the probe settings for further information 4 Again the batteries discharge and the probe ceases to function 5 Again the batteries recover sufficiently to provide the pr...

Page 53: ...Renishaw Service Centre Equipment requiring repair overhaul or attention under warranty should be returned to your supplier Cleaning the probe Wipe the window of the probe with a clean cloth to remov...

Page 54: ...atteries do not allow coolant or debris to enter the battery compartment When changing batteries check that the battery polarity is correct Take care to avoid damaging the battery cassette gasket Only...

Page 55: ...aces are clean and free from dirt before reassembly If dead batteries are inadvertently inserted the LEDs will remain a constant red 3 Battery types Alkaline 2 Lithium thionyl chloride 2 Nickel Cadmiu...

Page 56: ...Undo the three M3 front cover screws and remove the front cover 3 Inspect the outer diaphragm for damage 4 To remove the outer diaphragm grip by the outer edge and pull off Inner diaphragm inspection...

Page 57: ...0 by fitting selected adaptors and extensions as shown below See Section 8 Parts list RMP60M module RMP60M LP2 adaptor M4 stylus RMP60M probe module M4 stylus LP2 probe MA4 90 adaptor LPE3 extension b...

Page 58: ...7 87 67 25 2 65 67 25 2 65 50 100 150 1 97 3 94 5 91 12 50 0 49 40 75 1 60 25 0 98 50 50 1 99 63 2 48 RMP60M screw torque values Dimensions mm in 10 Nm to 12 Nm 7 37 lbf ft to 8 85 lbf ft 2 6 Nm 1 92...

Page 59: ...ity Probe out of range Check position of RMI Q or RMI QE see operating envelope No RMI Q or RMI QE start stop signal radio on mode only Check RMI Q or RMI QE for green start LED Incorrect spin speed s...

Page 60: ...Check that part is correctly positioned and that stylus has not broken Stylus not given sufficient time to settle from a rapid deceleration Add a short dwell before the probing move length of dwell w...

Page 61: ...tware Calibration and probing speeds not the same Review probing software Calibration feature has moved Correct the position Measurement occurs as stylus leaves surface Review probing software Measure...

Page 62: ...e not switched on or probe timed out Change setting Review turn off method Probe out of range Check position of RMI Q or RMI QE see operating envelope Dead batteries Change batteries RMP60 and RMI Q o...

Page 63: ...Use shorter timeout setting or use different switch off method Malfunctioning shank switch shank switch mode only Check switch operation Incorrect spin speed spin switch on only Check spin speed Level...

Page 64: ...RMP60 installation guide 7 6 Fault finding This page is intentionally left blank...

Page 65: ...Battery gasket A 4038 0301 Battery cap gasket kit Diaphragm kit A 4038 0302 RMP60 diaphragm kit Bobbin kit A 4038 0303 Bobbin for shank switch supplied with shank RMI Q A 5687 0049 RMI Q side exit wit...

Page 66: ...w com RMP60 QE QSG H 6587 8500 Quick start guide for rapid set up of the RMP60 QE probe RMI Q QSG H 5687 8500 Quick start guide for rapid set up of the RMI Q RMI Q IG H 5687 8504 Installation guide fo...

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Page 68: ...Edge Gloucestershire GL12 8JR United Kingdom T 44 0 1453 524524 F 44 0 1453 524901 E uk renishaw com www renishaw com For worldwide contact details visit www renishaw com contact 2022 Renishaw plc Iss...

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