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Rendamax R40 ECO, Operating Manual

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Rendamax R40 ECO Operating Manual Download Page 32

32

Installation

Connections 

Collective flue gas outlet over-pressure

An installation with a collective 

flue gas outlet over-pressure in 

combination with individually 

controlled boilers (e.g. 0-10 V 

control), where no bus cable 

3905043 is connected, is NOT 

allowed.

Diameter and venting lengths of the 

flue gas outlet/air supply:  

-  Open system with over-pressure.

NOTE!

1.   IPX0D at flue category B

23

 and B

33

2.   Only with bus cable 3905043 

connected!

3.   Adjust parameter 102 to 2

d

d 

h 

=d 

=d 

d 

d

d

d 

h 

Diameter and venting lengths of the 

flue gas outlet/air supply:  

-  Closed system with over-

pressure.

Please contact Rendamax.

Dimensions cascade flue R40 ECO

Open system, overpressure, parallel

Output (P) kW at 80/60°C

Type R40 ECO

d = minimum diameter Ø in mm

70

100

120

h = 2 - 5

h = 6 - 10

h = 11 - 15

h = 16 - 20

152

1

1

100

100

110

110

180

1

1

120

120

130

130

212

1

1

120

130

130

150

240

2

120

130

150

150

272

1

1

1

150

150

180

180

300

1

2

150

180

180

180

332

1

2

180

180

180

180

360

3

180

180

180

180

392

1

1

2

180

180

180

200

424

2

2

200

200

200

220

452

1

3

200

220

220

220

480

4

200

220

220

220

512

1

1

3

200

220

220

220

544

2

3

220

230

230

230

572

1

4

230

230

250

250

600

5

230

230

250

250

632

1

1

4

230

230

250

250

660

1

5

250

250

250

250

692

1

5

260

260

260

260

720

6

280

280

280

280

752

1

1

5

280

280

280

280

784

2

5

280

280

280

280

812

1

6

280

280

280

280

840

7

280

280

280

280

872

1

1

6

280

280

280

280

900

1

7

280

280

280

300

932

1

7

300

300

300

300

960

8

300

300

300

300

Summary of Contents for R40 ECO

Page 1: ...1 Operating Manual for authorized technicians only R40 ECO www rendamax com 9B 51 20 00 01 18 ...

Page 2: ...r flue gas ducts 26 31 Electrical connection 32 34 External controls on off OpenTherm 35 External connections 0 10 Volt 36 Wiring diagram 37 38 Operation Description of display and keyboard 39 40 Main functions of control panel 40 Commissioning Start up 41 Display read out Boiler addresses 42 Basic operations Selecting programs 43 Setting the max flow temp on off control 44 Filling the heating sys...

Page 3: ...d boilers 70 kW 1000 kW EN 50165 Electrical equipment for non electric appliances intended for household use and similar purposes safety requirements EN 15502 1 Requirements for gas fired systems Part 1 General requirements and tests EN 55014 1 2000 EMC Requirements for household appliances electrical tools and similar equipment Part 1 Emissions EN 55014 2 1997 EMC Requirements for household appli...

Page 4: ...4 Product description R40 ECO 1 2 3 4 5 6 7 8 10 9 11 12 13 14 3 4 5 6 7 G C A R 15 16 18 17 22 21 20 19 T1a T2 P1 T1 ...

Page 5: ...t A change on the outdoor temperature Request for warm water Changed heating curve By means of the integration of the individual components in a system and within the control range of the equipment it is ensured that the boiler performance always corresponds to the actual heating requirements Delivery scope The boiler which has been assembled at the factory and is ready to use is delivered in card...

Page 6: ...types OSS4 burner A 2 heat exchanger 2 R40 ECO100 OSS2 R40 ECO120 OSS4 burner B 3 ignition unit 4 ceramic burner 5 gas valve 6 fan 7 flue non return valve 8 automatic air vent 9 circulation pump 10 control unit MMI 11 burner control unit T1 flow sensor T1a secondary flow sensor only OSS4 T2 return sensor P1 water pressure sensor G gas pipe A flow pipe CH R return pipe CH C condensate drain pipe ...

Page 7: ...perating pressure of heating unit min max bar 0 7 4 Voltage frequency min max Volt Hz 230 50 Max power consumption W 161 250 322 Power consumption part load W 44 86 88 Power consumption stand by W 2 5 3 7 3 7 Width depth height mm 660 460 1065 External thread of gas connection R 1 1 4 1 1 4 1 1 4 Flow return external thread R 1 1 2 1 1 2 1 1 2 Flue gas connection PPS Diameter DN 100 100 100 Outdoo...

Page 8: ... 370 370 M Boiler return connection mm 510 510 510 N Length siphon mm 237 237 237 P Pipe lenght of g v c and r mm 30 30 30 Q Boiler connections g v c and r mm 50 50 50 R Feedthrough power supply cable 230V mm 100 100 100 C E F A N P Q R D H J K G L M Ceiling A1 B Boiler connections Type R40 ECO 70 100 120 Flue gas nozzle concentric mm 100 100 100 Air supply connector concentric mm 150 150 150 Para...

Page 9: ...ssory parts have been a specially constructed or selected for the R40 ECO boiler which means they are very easy to install plug and play You can compose your own system solution by selecting the accessory combination that fits your needs For details and prices please contact Rendamax Cascade In principle any combination is possible Based on the requested capacity you can choose either the most eff...

Page 10: ... for temperature sensor T10 13 Frame 1 2 3 4 5 6 7 8 10 9 11 12 3 13 Cascade possibilities The Rendamax R40 ECO cascade can be mounted in 3 ways Wall mounted in line All boilers alongside one another on the wall Example 2 boilers wall mounted in line Free standing in line All boilers hanging alongside one another on a free standing frame Example 2 boilers free standing in line Free standing back t...

Page 11: ...11 Product description R40 ECO Cascade accessories 1 8 15 2 9 16 3 10 17 4 11 18 5 12 19 6 13 20 7 14 21 ...

Page 12: ...28 x x x Blind flanche gas DN65 1x 3905029 x x x 12 Weld flanche set DN65 F R 2x gas DN50 1x 3905037 x x x Weld flanche set DN100 F R 2x gas DN65 1x 3905038 x x x 13 Boiler connection set line 3905030 x x x 14 Boiler connection set back to back 3905031 x x x 15 DHW connection set incl 3 way valve 3905032 x x x 16 Connection set solo 3905049 x x x 17 Connection set solo incl 3 way valve 3905061 x x...

Page 13: ... Unpacking instructions are printed on the cardboard box Please follow the proposed steps Disassembly of panelling The panelling has been packed separately from the boiler in the packaging The panelling of the boiler should be set aside before the assembly and until the boiler is taken into operation so as to avoid damage Panelling should be attached and 1 2 3 4 4x 4 6 5a 5b secured with the suppl...

Page 14: ...e wall Refer to page 15 Free standing in line All boilers hanging alongside one another on a free standing frame Refer to page 16 Free standing back to back All boilers hanging back to back on a free standing frame Refer to page 17 General guidelines Pay attention to the minimum distance required between the boilers walls and ceiling for installing and removing the housing refer to fig 5 a for com...

Page 15: ...s and mounting material minimum of 3 screws for each boiler The wall has to be flat and strong enough to carry the weight of all boilers including their water contents C Hang the boilers on the suspension brackets Lift the boiler only by the special grips on the bottom panel 1 and support the boiler by its rear panel 2 1 1 2 2 D Place the gas line in its intended recess When using several pipe wor...

Page 16: ...I columns on the flange plate using 2x bolts M8x40x70mm Attention Use the correct holes in the column When using a left flange plate use the right hand holes in the column When using a right hand flange plate use the left hand holes in the column D Fit a mounting frame on the I column using 3 x bolt M8x50mm Attention mounting rail at the top E Fit a mounting frame on the other I column using 3 x b...

Page 17: ... flange plate using 2 x bolts M8x40x70mm Attention Use the correct holes in the column When using a left flange plate use the right hand holes in the column When using a right hand flange plate use the left hand holes in the column D Fit a mounting frame on the L column using 3x bolt M8x50mm Attention mounting rail at the top E Fit a mounting frame on the other L column using 3 x bolt M8x50mm If b...

Page 18: ...ue to the control settings shutting the boiler off at 3 8 bar Gas 1 x 28mm gas isolation valve Polluted test water may be released when removing the plastic caps on the boiler flow and return For connections use the supplied gaskets Check all connections for leakage and gas tightness D Connect the valves to the pipe work headers Flow 35mm pipe pieces with 35mm compression fittings elbow and socket...

Page 19: ...re R40 ECO boilers must be provided with a flow temperature sensor T10 and must be connected on the master boiler address 01 to terminal 3 position 5 and 6 The flow sensor must be placed in the pocket of the low loss header Set of bends The low loss header can be positioned at a 90 angle A set of bends may be used for that purpose 3905035 Bends set DN65 flow return 3905036 Bends set DN100 flow ret...

Page 20: ...ry articles 3905022 L shape frame for back to back alignment 2 2 3905021 I shape frame for line alignment 1 3905025 Boiler frame 1 2 3905048 Low loss header for 1 or 2 boilers max 200 kW 1 1 1 1 3905049 Boiler connection set for single boiler 1 2 1 2 3905043 Bus communication cable 1 1 3905045 Common flow sensor 10kOhm T3 T10 1 1 1 1 Supply of connection pipes fittings and brackets by third party ...

Page 21: ...2 4 places 1398mm DN65 DN100 L 3 6 places 2098mm DN65 DN100 140 73 228 441 680 330 175 30 220 110 G1 2 G3 8 DN65 DN65 DN65 DN65 G1 250 80 349 709 910 560 175 30 220 110 DN100 DN100 DN100 DN100 G1 G1 2 G3 8 Dimensions low loss header DN65 until 452kW Dimensions low loss header DN100 until 960kW DN65 133 DN100 197 DN65 DN100 Dimensions bend DN65 and DN100 ...

Page 22: ... piping system into consideration The central heating installation must be de aerated properly before it is taken into operation Please review the Chapter Commissioning in this regard If a regular topping up of water is required 5 per year then there is a problem with the system that must be remediated by a certified technician Regular topping up with fresh water and oxygen adds lime to the system...

Page 23: ...ccording to EN ISO 6222 Max 100 Table 2 Installation Water and hydraulic system DHW quality Expansion vessel The CH installation has to be fitted with an expansion vessel The expansion vessel used has to comply with the water contents of the installation It is not necessary to install an expansion vessel to each boiler One single central installed expansion vessel is sufficient When using a single...

Page 24: ... case of an extension this may be 2 5 mbar max This value is to be measured in between the operational gas meter and the CH boilers For correct functioning of the boilers it is necessary that the gas dynamic inlet pressure must be at least 19 mbars With regard to new lines in particular ensure that the gas line does not contain any residual pollution When the boiler has to be converted from natura...

Page 25: ...ter so as to prevent an emission of waste gas from the condensate connection Filling is carried out most easily by pouring approximately 0 5 litres of water into the waste gas pipe 3 otherwise screw off the siphon to fill it The condensate drain should be cleaned during maintenance and inspection works however at least once each year whereby the siphon and the waste gas connections are also check ...

Page 26: ... connection set with 3 way valve C B A A Three way valve B Separation device C Expansion vessel Boiler type R40 ECO 70 100 120 Pump head for DHW kPa 25 20 20 The hot water supply control can be connected to the Rendamax R40 ECO For connection and settings refer to the Boiler Control chapter Expansion DHW cylinder circuit When connecting a DHW cylinder to the boiler before the low velocity header a...

Page 27: ...ue connection Required minimum flue enclosure shaft cross section Diameter flue duct Square shafts Round shafts 110 mm 140 x 140 mm 160 mm It is not necessary to install a separate condensate drain for the flue gas system since the condensate will be flushed out via the boiler and into the siphon Please observe the following recommendations Only use corrosion resistant material The diameter must b...

Page 28: ... Connections Air flue gas ducts for individual boilers The R40 ECO boilers can be used both in an open and in closed system Open system The required combustion air is taken from the immediate environment boiler room For this purpose please comply with the applicable boiler room ventilation regulations When using boiler category B23 and B33 as an open boiler the protection degree of the boiler will...

Page 29: ... via the chimney must operate in the same pressure range Vertical end section of the waste gas duct C43 C43x Suction air and waste gas duct via the chimney system which is integrated in the building C53 C53x Section the air and waste gas exhaust to the outside in areas with different pressures Vertical end section of the waste gas duct C63 C63x Specially developed equipment for connection to certi...

Page 30: ...of under pressure or over pressure using a flue gas outlet system The air supply may also be supplied collectively but if the boiler room is suitable for that purpose it may also be obtained from this area open device Boiler category B In the case of collective venting of flue gases the flue gas venting outlet always has to end up in the open area outlet area 1 Rendamax can supply a collective flu...

Page 31: ... 1 4 460 410 390 380 600 5 460 410 390 380 632 1 1 4 500 460 440 420 660 1 5 500 460 440 420 692 1 5 500 460 440 420 720 6 500 460 440 420 752 1 1 5 550 500 470 460 784 2 5 550 500 470 460 812 1 6 550 500 470 460 840 7 550 500 470 460 872 1 1 6 600 540 510 490 900 1 7 600 540 510 490 932 1 7 600 540 510 490 960 8 600 540 510 490 Dimensions cascade flue R40 ECO Open system underpressure Output P kW...

Page 32: ...e flue R40 ECO Open system overpressure parallel Output P kW at 80 60 C Type R40 ECO d minimum diameter Ø in mm 70 100 120 h 2 5 h 6 10 h 11 15 h 16 20 152 1 1 100 100 110 110 180 1 1 120 120 130 130 212 1 1 120 130 130 150 240 2 120 130 150 150 272 1 1 1 150 150 180 180 300 1 2 150 180 180 180 332 1 2 180 180 180 180 360 3 180 180 180 180 392 1 1 2 180 180 180 200 424 2 2 200 200 200 220 452 1 3 ...

Page 33: ...ower supply with at least 3 mm contact openings It must be mounted inside of the boiler room The mains switch is used for switching off the power supply during maintenance works All cables are passed through the cable gland at the bottom of the boiler and are led to the electronics panel at the front of the boiler Installation Electrical connection The electric diagram must be observed during all ...

Page 34: ...4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 Error signal Heat demand signal LPG On Off 1 2 3 4 5 6 7 8 9 10 11 12 13 14 T10 General purpose LWCO N N L 230V Pump 3 WV L 230V Pump P3 230V out 230V AC T4 Out 8X 44 08 00 05 11 L N 230V DHW pump The boiler has 4 socket blocks for all electrical connections 1 High voltage supply 230V 2 Voltage free switches 230V relays 3 Low voltage sensors 4 Communica...

Page 35: ... NO function not active IP67 If an outdoor sensor is NOT connected T day is the maximum flow temperature Go to Timeprog options timeprog CH T day see page 49 4 Bus communication 2 pole connector Position Connection Application Tulles Bus communication cable IP67 The 3905043 bus communication cable mutually connects the cascaded boilers by 4 pole connectors on the side of the connection terminals 2...

Page 36: ...culates continuously the desired flow water temperature and sends this to the boiler s The OpenTherm control must be connected to terminal 3 position 7 and 8 This is also the connection for an On Off contact but it is self detecting After connecting an OpenTherm control P230 will be visible Setting level Param Chapter Cascade Param where the maximum set point CH can be adjusted For control option ...

Page 37: ...il P210 in chapter Cascade Param is released and can be adjusted according to specific requests 2 When P101 is adjusted to 2 the temperature control is set On that moment P215 until P220 in chapter Cascade Param is released and can be adjusted according to specific requests See page 50 for the adjustment possibilities ADVICE Choose temperature control for a more balanced boiler control Behaviour o...

Page 38: ... B 25 A2 B2 P1 T2 A20 A23 A4 A5 A6 B4 B5 B6 B8 B9 A8 T1a A11 A9 A10 B10 24 30 30 1 A3 B3 26 A21 T1a OSS4 B11 B23 B22 A22 B7 A7 11 1 20 10 10 1 18 9 8 1 12 1 1 9 1 2 3 11 1 10 1 18 9 8 1 12 1 1 9 1 2 3 11 1 10 1 18 9 8 1 12 1 1 9 1 2 3 20 10 C1 C2 C3 1 1 1 16 14 6 Installation Electrical connection Wiring diagram ...

Page 39: ...C2 1 X4 3 2 X4 4 3 X4 5 4 X4 6 5 X4 7 6 X4 8 A21 Cable loom conn terminal LV Conn C3 1 X5 1 2 C3 4 3 X5 2 4 C3 2 6 5 X5 5 6 C3 4 8 7 X5 12 8 C3 6 10 9 X5 16 10 C3 8 12 11 X5 11 12 C3 10 14 13 X5 14 C3 12 X5 15 X5 1 C3 1 2 C3 3 5 C3 5 8 Bus1 1 9 Bus1 2 11 C3 11 12 C3 7 14 C3 13 15 C3 14 16 C3 9 17 Bus1 3 18 Bus1 4 14 Item Art nr Description Conn Conn Cont A22 Cable loom LV burner A X6 1 T1 1 2 T2 1...

Page 40: ...ingle boiler or when no bus communication cable is connected Error code M024sc08 Screen explanation 1 CH program active 2 DHW program active 3 Clock program active 4 Pump continuously active or pumps active during frost protection 5 Boiler off at outside temperature T day when day temperature is active or T night when night temperature is active 6 System pump on 7 Burner on Starts flashing during ...

Page 41: ...decrease change R OK R OK 0 10Volt Open Therm On Off T3 DHW 1 2 3 4 5 6 Error signal Heat demand signal LPG On Off 1 2 3 4 5 6 7 8 9 10 11 12 13 14 T10 General purpose LWCO T4 Out 8X 44 08 00 05 11 Bus 8X 44 09 00 05 11 The keyboard consists of a logical button allocation for menu control confirmation and correction and emission measurement Reset only functions in case of an Error or Message If re...

Page 42: ...ng and Press the right arrow button to move to the minutes Set the minutes using and Confirm by OK The display shows DD MM YY 01 01 00 setting actual date Change the settings using the and button Jump from DD to MM and YY using the arrow button Address 01 NC Power Up OK OK Set time 00 00 Good we 10 17 DD MM YY 01 01 00 OK OK After confirmation by OK and after the automatic de aeration programm has...

Page 43: ...ables between the boilers must be connected see section electrical connections The master boiler address 01 should be set to how many boilers are actually connected From the standard display with illuminated display 1 Press 2 seconds the arrow buttons simultaneously 2 Use the right arrow button until Param Mode 3 Press the OK button Cascade param is shown 4 Press the OK button again 5 Push the rig...

Page 44: ... 3 Press the right arrow button The display shows CH prog off 4 Press the button The display shows CH prog on 5 Press the OK button 6 Repeat the procedure from point 3 In this way the functions DHW and Pump can be switched on 7 Press the return button to go back to the standard display Depending which programs are switched on the corresponding symbols will be shown CH DHW Pump Basic Settings CH pr...

Page 45: ...the or button to adjust the desired flow temperature and press the OK button Setting the maximum flow water temperature without outdoor sensor T4 starting with illuminated display 1 Press the right arrow button until Timeprog options 2 Press the OK button 3 Press the right arrow button until Timeprog CH 4 Press the OK button 5 Press the right arrow button until Day Temp 6 Press the OK button The d...

Page 46: ...dd 00 00 FILL Bx12sc03 xx x C P0 0 Water pressure is 0 bar boiler off Top up water FILL dd 00 00 FILL Bx12sc03 xx x C P 0 7 Water pressure above 0 7 bar The boiler is off The automatic venting program starts Top up water until approx 1 7 bar Block dd 00 00 Vent Prog xx x C P 1 2 Automatic venting program afterwards approx 13 min boiler is on standby Top up water until approx 1 7 bar Good dd 00 00 ...

Page 47: ...ecrease a selected value Back to previous screen or standard read out Press this return button Remark Depending which parameter settings are set some options will not be displayed Menu structure There are 2 setting levels 1 Basic level manager user Blue screen 2 Setting level Installer Green screen With the illumination switched off first press on one of the buttons to switch the illumination on a...

Page 48: ...r all parameters and related settings Good Operational status Tech Read out 2 sec Good Operational status Basic setting Timeprog options Param Mode Service Mode Error Info Tech Read out CH prog Set Date and time Cascade param Throttle Error Burner A Cascade DHW prog Timeprog CH Boiler param Airflush Boiler Pump prg Timeprog DHW Burner A Param Pump speed Burners Timepr CH Burner B Param 3 way valve...

Page 49: ...program is selected the clock program of the R40 ECO will be ignored When an on off control is connected and the thermostat is switched on manually before the pre setted switch on time the clock program will be ignored and will run on the set day temperature When switching off manually the clock program will be followed Pre set clock programs Day Switch point CH pre set 1 CH pre set 2 DHW pre set ...

Page 50: ...herm or 0 10V Day temp T day 20 Day temperature according heating line in C if outdoor sensor is NOT connected max flow temp 10 30 10 90 Night temp T night 15 Night temperature according heating line Eco in C 10 30 Select Preset Preset 1 Choice for the preselected time programm CH 1 or 2 Adjust Timeprog mo1 off 03 00 See table time programs CH It is possible to select 4 switch moments steps of 30 ...

Page 51: ...ection possibility units SI Europe Imp erial USA SI Imp Language GB Language selection GB NL I D F PL TR RUS UA Restore defaults Reset of the factory settings dependant of selected level Timeprog options Clock program options PARA factory setting Description Range Set date and time Set Time 00 00 Actual time setting in hours and minutes Set Date DD MM YY Actual date setting day month year Daylight...

Page 52: ...nTherm error bit selection 0 2 0 Only errors 1 Errors and blockings 2 Errors blockings and messages P158 0 Error relay selection 0 2 0 Only errors 1 Errors and blockings 2 Errors blockings and messages P170 95 Switch on moment relay external heating source 0 100 When demand is higher then adjusted value the external heating source will be switched on P171 90 Switch off moment relay external heatin...

Page 53: ...ure if P100 0 and P122 1 in C 10 80 P184 7 DHW Anti legionella service timer if P100 0 and P122 1 in days 1 30 P185 03 00 DHW Anti legionella time of day if P100 0 and P122 1 0 00 23 50 P190 80 Flow temperature T10 at DHW in C using cylinder thermostat if P100 0 10 90 P801 0 Local altitude compensation and flue length 0 15 BurnerA parameter Burner A parameters When the boiler has 2 heat exchangers...

Page 54: ...g pump P4 on off Heatdmnd off Heat demand yes no on off LPG Extra B off Status relay external heating source on off Boiler Information of the boiler T1 ave xx x C Actual average flow temperature of the boiler in C T2 ave xx x C Actual average return temperature of the boiler in C T3 xx x C DHW temperature T3 in external cylinder in C if connected and P100 is selected for DHW Req Load xx Requested ...

Page 55: ... right arrow button until Restore Defaults 4 Press OK Screen displays Restore OK 5 Press OK again Screen displays Restore Defaults This has now restored the factory settings Activating the factory settings from installer level From the standard blue screen display 1 Press down the arrow buttons simultaneously for 2 seconds 2 Continue with the same instructions from point 1 to 5 described above The...

Page 56: ...ried out in accordance with the maintenance instructions at all times Some tasks are described in these maintenance instructions For complete inspection and maintenance instructions see pages 61 65 When carrying out maintenance on the boiler the gas tap has to be closed and secured against opening The housing has to be removed in order to carry out maintenance jobs on the boiler The housing has be...

Page 57: ...is only allowed using the top test nipple refer to arrow Press on the button until the maximum value 100 The ventilator will start running up to its max revolutions per minute RPM burner stays on Measure the under pressure and record the value During the next boiler check the under pressure value may have decreased by 20 max compared to the value on commissioning If this value has decreased less t...

Page 58: ...ws Press down the arrow buttons simultaneously for 2 seconds The screen turns green Press the right arrow button until you see Service chapter Press OK The screen displays Throttle Press OK The screen displays Throttle off Only for R40 ECO 100 and R40 ECO 120 Press the right arrow button to select burner A The exchanger symbol displays the selected burner AB A or B Calibrate the O2 CO2 meter Posit...

Page 59: ...120 Press the return button 1x Press the right arrow button to select burner B The exchanger symbol displays the selected burner AB A or B Repeat the procedure for burner B Press the return button to return to the original read out End of measuring Press the button until off is displayed keep pushed down Legend A On Off switch B Back button ESC C Plus button value increase change D Confirmation bu...

Page 60: ...idual burner Adjust the gas valve of burner A for burner A and gasvalve of burner B for burner B a b Legend A On Off switch B Back button ESC C Plus button value increase change D Confirmation button OK E Arrow button right forward F Chimney sweep function button G Arrow button left backward H Reset button I Minus button value decrease change L Display R OK R OK F C D B A L H G C E Adjustment of t...

Page 61: ...tenance procedure No tools are required during an inspection except for tools for removing the panelling If necessary the corresponding individual maintenance steps must be carried out which are listed as of page 56 Maintenance interval An inspection of the burner must be carried out after every 8 000 operating hours however at least once every 2 years Maintenance consists of control and cleaning ...

Page 62: ...l flue gas pipe as follows Unplug the flue gas sensor if fitted Press the 2 clips of the siphon adapter F and push that part of the flue gas vent pipe E down Leave the siphon adapter F hanging on the bottom plate Slide the slider G in the upper part of the flue gas pipe upward Pull the flue gas pipe E forward both exchangers simultaneously Ventilator unit and burner cassette Remove the plug connec...

Page 63: ... valve entire circumference closes seals completely The valve should be able to move freely from fully open to fully closed Replace the non return valve if the valve does not seal properly Follow the instructions supplied with the new part Check the venturi and gas air dividing plate for pollution and clean them with a soft brush in combination with a vacuum cleaner if necessary If the cover air b...

Page 64: ...of ignition electrode Push the clips on either side of the electrode to the outside and remove the electrode Remove and replace the gasket Assembly is done in reverse order OPEN CLOSED 2 1 3 10 8 12 7 5 9 4 5 Condensate container Take precautions to prevent condensate falling on electronics and other boiler parts during dismantling to avoid damage of these parts Remove the short clamping bars 7 an...

Page 65: ...f running hours the message Service when read out is on Good or Mx24sc11 when read out is on boiler status is displayed on the screen There is no message when the boiler is set to the operational status read out During the messages Service and Mx24sc11 the boiler remains fully operational If the maintenance activities as described hereinbefore have been carried out the counter has to be reset To r...

Page 66: ... leaks 4 0 1 Gas valve Venturi 4 0 2 Automatic de aerator 4 0 2 Automatic de aerator 4 0 3 Hydraulic connections 4 0 4 Siphon and condensate drain 4 0 5 Ignition and ionisation block 4 0 6 OSS heat exchanger 4 0 7 Condensate tray 5 Boiler Burner in operation without air box boiler cover 5 0 1 Check flame 5 0 2 If flame is not stable check adjustments and burner 5 0 3 Commissioning O CO and Ionisat...

Page 67: ...d top part Top flushing the exchanger with water is not allowed 4 Insolation pipe plate 4 0 1 Check insolation plates on pipe plates and replace if worn 5 Checking parts on damage corrosion function and leaks and replace if necessary 5 0 1 Safety valve 5 0 2 Ignition and ionisation block 5 0 3 Replace gasket ignition and ionisation block 5 0 4 Automatic de aerator 5 0 5 Hydraulic connections 6 Sip...

Page 68: ...ressure Bx12sc05 No pressure increase on pump start Bx13sc01 DT between T1 and T2 too high Bx15sc01 Communication error between controls Ex01sc01 Fan does not run on correct speed Fan defective Ex02sc01 No flame after 4 start attempts Ex02sc02 Insufficient ionisation Ex04sc01 Flow temperature T1 too high Ex04sc02 Flow sensor T1 closed Ex04sc03 Flow temperature T1a too high Ex04sc04 Flow sensor T1a...

Page 69: ...emperature C Resistance Ohm 10 4 574 9 4 358 8 4 152 7 3 958 6 3 774 5 3 600 4 3 435 3 3 279 2 3 131 1 2 990 0 2 857 1 2 730 2 2 610 3 2 496 4 2 387 5 2 284 6 2 186 7 2 093 8 2 004 9 1 920 10 1 840 11 1 763 12 1 690 13 1 621 14 1 555 15 1 492 16 1 433 17 1 375 18 1 320 19 1 268 20 1 218 21 1 170 22 1 125 23 1 081 24 1 040 25 1 000 26 962 27 926 28 892 29 858 30 827 35 687 40 575 Sensor resistance ...

Page 70: ...cyclic compounds polymers and organic bases Kiwa certified 1 litre 100 litres For new CH installations Removes oils grease and flow control agents Sentinel X400 Solution of synthetic organic poly mers 1 2 litres 100 litres For cleaning existing CH installati ons Removes sediments Sentinel X800 Jetflo Aqueous emulsion of dispersants moistening agents and inhibitors 1 2 litres 100 litres For cleanin...

Page 71: ...417 2007 EN 60335 2 102 2006 Boiler Efficiency Directive 92 42 EEC EN677 1998 EN132031 2 2014 Low Voltage Directive 2006 95 EG EN 60335 2 102 2010 EN 60335 1 2010 EN 60335 2 2010 EMC Directive 2004 108 EG EN 61000 3 2 2006 EN 61000 3 3 2005 EN 55014 1 2006 EN 55014 2 2008 Ecodesign Directive 2009 125 EC EN 15036 1 2006 EN 13203 2 2014 EN 15502 1 2012 Labelling Directive 2010 30 EU This product is ...

Page 72: ...72 Service www rendamax com ...

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