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Electrical drawings RVS 260 DC

0

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

A

B

C

D

E

F

N

RED

WHT

BLU

BLK

L1

L2

L3

N

L3(C)

L2(B)

L1(A)

11

14

12

PM

L1

L2

L3

L1

L2

N14

L2

L3

N

CN1

L

Pla

tin

Dreh

zah

lrege

lun

g

N

GND

L1

N

L1

FM1

48

5A1

12V

485

B1

N

L1

N

40

4

WHT

YE

L

BLK

L3

1

3

2

4

5

6

7

8

01

N

N

N

N

N

N

N

N

RO 11

RO 10

RO 09

RO 08

RO 07

RO 06

RO 05

RO 04

RO 03

RO 02

RO 01

L

N

PWM_IN1

AI 17(50K)

AI/DI 02

AI/DI 01

GND

GND

GND

GND

GND

GND

GND

GND

GND

GN

D

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

AI/DI 03 
AI/DI 04 
AI/DI 05 
AI/DI 06 
AI/DI 07 
AI/DI 08

AI/DI 09 
AI/DI 10

AI/DI 11 
AI/DI 12 
AI/DI 13

AI/DI 14 
AI/DI 15 
AI/DI 16

AI 18(50K)

0~5V_IN2 
0~5V_IN3

PWM_OU

T1

PWM_OU

T2

0~10V_OUT1

0~10V_OU

T2

SUT

CT

IT

t

5K

IT

t

5K

OT

OT

CT

AT

AT

5K

SUT

AFT

AFT

t

t

EIT 
EIT

EOT 
EOT

5K

5K

HP

EP

LP

LP

ET

0~5V_IN1

ET

t

50K

GND

PWM_IN2

SPS

+12V

GND

ZERD

GND

L

N

JP1

CN5

L11

N

ZERD

GND

GND

12V

JP9

4V

N

4V

RO 12

RO 13

RO 14

RO 15

CN3

CN1

CN4

CN2

GND

0~5V_IN4

DIN1

DIN2

5V

5V 5V

GND

GND

GND

GND

GND

GND

P-FB2

P-FB1

P2-D0

P1-D0

1

L1

N1

485_A2

485_B2

12V

485_A1

485_B1

GND

A

B

12V

12V

GND

485_A3

485_B3

GND

K4

N

K4

CH

CH

N

CH

4V

PH

PH

N

PH

t

5K

t

t

5K

t

5K

HP

EP

FS

FS

7

8

9

10

EVIV

5

EEV

5

N14

L1

10

7

Remote  On

/Off

8

9

Remote  Heat/Cool

A

B

11

12

485B-

485A+

1

2

220V

~

Electric  Heat

er 

Stage 1

7

8

9

10

1

4

3

4

220V~ Ele

ctric 

Heater  Stage 2

4

4

FM2

CN4

Display

YEL 485B- 
BLK GND

RED 12V

WHT 485A+

RED

W

HT

YEL

BLK

40

30

220V Ala

rm 

Ou

5

6

6

N

N

N

N

6

Over Heat  prot

ec

tion

L1

L2

L3

N

Y/G

L1

L2

L3

N

400V/3N~/50Hz

FU 1A

6.8K

6.8K

L1

Ma

gn

eti

ring

Magn

etic rin

g

Magne

tic r

ing

K4

3

PUMP

U

V

W

L1

L2

L3

BRN

BLK

BLU

L1

L2

L3

Y/G

FR

FR

N4

A’

B’

C’

N’

N
C
B
A

IN

PUT

OUTPU

T

Q

L1

L2

L3

N

N

K4

L2

L3

L1

Magne

tic r

ing

In

ve

rte

r-P

la

tin

e

R

S

T

DCP-IN

D

C

P-

O

U

T

B

A

GN

D

12V

CN

19

L1

L3 
L2

G

le

ic

hr

ic

ht

er

Ve

rd

ic

ht

er

N

L

U

V

W

COMP

U

V

W

RED

W

HT

BLK

30

4

Magne

tic

 ring

L3

L3

N

N

6.8K

BT

 

OT

Sensor Medium 

Austritt /O

utlet water temperature

AT

Umgebungstem

peratur/Ambie

nt 

Temperature

PM

Phasenüberwa

chung/Phase

 Monitor

EVIV

Ele

ktronisches Expansionsventil 

für EVI/Ele

ctronic Expan

sion Valve for EVI

AFT

Frostschutztemp

eratur/Anti-Freeze

 T

emperature

EIT

EVI-Einlassgastemperat

ur/EVI Inlet Ga

Temperature

EOT

EV

I-A

usl

assgastempera

tur/EVI Outlet Gas 

Temper

ature

SPS

Schaltnetzteil/Switching power supp

ly

C

O

M

P

Kompressor/Compressor

FS

Strömungswächter/

Flow switch 

IT

Sen

sor Medium 

Eintritt/ Inlet water 

temperature

CT

Sensor Verflüssiger/Coil temperat

ure

4V

Umkehrven

til 

/ 4 way valve

HP

HD-Schalter/High

 pressure

protection

FU

Sicheru

ngen/Fuse 

CH

KW-Heizung/Comp

ressor heater

LP

ND-Schalt

er/Low 

pressure protection

Freigabekontakt potent

ialfrei/REMOTE   ON/OFF

Umschaltkontakt K/H potentia

lfrei/REMOTE  

 HEAT/COO

L

Sammelstörmeld. 

220V /Alarm ou

t

SUT

Saugtempe

ratur/S

uction tempera

ture

Relaisspule der e

le

ktrischen Zusat

zheizung/Electric heat relay coil

K4

Schü

tz Umwälzpumpe /Contactor Circulation 

Pump

ET

Abgastemperatur/Exhau

st temperatu

re

EEV

Elekt

ronisches Expa

nsionsventil/Electronic expand valve

PH

Abtauheizung / Defrost h

eater

FR

Mo

torschu

tzschalter/The

rma

l relay

BT

Buffer 

Tank 

Temperatur

e

Hauptplatine

Sicherung

AC250V 5A

Gerätes

chu

tzsc

halte

r

Filterplatine

Sicher

ung

AC250V 5A

Sicherung

AC250V 10A

Compressor rectifier

Inverter board

Motherboard

Speed controller board

Filter board

Unit protection switch

31

Summary of Contents for RVS 220 DC

Page 1: ...Operating and installation instructions Edition EN Z05 Read the instructions prior to performing any task RVS 220 DC RVS 260 DC REMKO RVS series Chiller...

Page 2: ......

Page 3: ...notes 4 Environmental protection and recycling 4 Guarantee 4 Transportation and packaging 5 Unit description 5 Intended use 5 Ecological design directive 5 Cooling cycle 6 Usable limits 7 Operation 8...

Page 4: ...nd components may not be operated in areas where there is an increased risk of damage Observe the minimum clearances The electrical power supply is to be adapted to the requirements of the units The o...

Page 5: ...evaporator where the circuit begins again A return temperature dependent seamless controller which ensures the unit s operation and all of Intended use Depending on the model and the unit the units ar...

Page 6: ...2 7 Legend 1 Compressor 2 Schrader valve 3 High pressure switch 4 4 way changeover valve 5 Low pressure switch 6 Tube bundle heat exchanger 7 Filter dryer 8 Electronic expansion valve 9 Finned condens...

Page 7: ...s respective usable limits These are shown in the following diagram Further information on this can likewise be found in the technical data Usable limits 5 0 5 10 15 20 25 Wassereintrittstemperatur 30...

Page 8: ...s scrolled through with the down arrow key Clock key The clock key is used to set up and execute timer functions Display control unit The controller of the chiller is to be operated with the touch pad...

Page 9: ...when the digital display shows the water outlet temperature Water inlet Appears when the digital display shows the water inlet temperature Malfunction Is displayed if there is a fault present Temperat...

Page 10: ...n the start screen The display flashes Now the setpoint can be changed in steps of 0 5 with the same keys Once the desired temperature is set confirm the input with the key The value set will be saved...

Page 11: ...ey and the minute display starts to flash The minutes can now be adjusted with the and keys Confirm again by briefly pressing the key The settings are saved and you are returned to the start screen If...

Page 12: ...timer program OFF 2 Switch off point for the second timer program Use the key to confirm your selection The display for the hours starts to flash The hours can now be adjusted with the and keys Confi...

Page 13: ...oint ON1 ON2 is reached the system activates autonomously It then carries out the operation with the settings before deactivating again If the system is activated and the time set for a switch off poi...

Page 14: ...first timer program OFF 1 Switch off point for the first timer program ON 2 Switch on point for the second timer program OFF 2 Switch off point for the second timer program Use the key to confirm your...

Page 15: ...y pressing the key If there is no activity for 10 seconds the display automatically returns to the fault display If the fault is rectified the controller will detect this and the fault display will di...

Page 16: ...status O03 Fan high stage status O04 Fan low stage status O05 Circulation pump status O07 4 way changeover valve status O08 Not used O09 Not used O11 Alarm status O12 Crankcase heating status O13 Con...

Page 17: ...bol disappears and the system carries on with normal operation ID Designation T Probes T01 Medium inlet temperature T02 Medium outlet temperature T03 Matrix temperature T04 Ambient temperature T05 Suc...

Page 18: ...erature is set to 4 C at the factory If glycol is used it is possible to change the parameters to operate at lower temperatures depending on the glycol concentration The table below can be helpful for...

Page 19: ...the key With the arrow keys you can now navigate to the parameter section A To open this section press the key once Using the arrow keys the corresponding parameters can be selected Once the correspon...

Page 20: ...ic reflection from surrounding units To avoid the transmission of vibrations to the installation site the units must be installed on vibration absorbing material or on vibration decoupled foundations...

Page 21: ...ereafter are complied with Any infringement of these stipulated clearances can result in a functional impairment of the unit operation Disassembly of the transport pallets The units are supplied with...

Page 22: ...take measures to provide sufficient shade responsibility of customer This could take the form of a small roof However the discharging warm air flow must not be affected by the measures Wind If the uni...

Page 23: ...nsure a constant medium flow rate Valves for hydronic balancing The calculated individual pressure losses in the pipeline network layout for each individual unit are adjusted to the entire system with...

Page 24: ...ir bleeding valves The unit can be bled here after the system has been filled Automatic bleeding valves must also be installed at the highest point in the collector line Dirt trap A rinsable dirt trap...

Page 25: ...e is anti freeze protected The lower part of the housing and condensate tray is also to be kept frost free in order to ensure permanent draining of the condensate If necessary fit a pipe heater Follow...

Page 26: ...rk Medium storage tank The units have integrated high efficiency components which adapt the cooling capacity of the unit to the respective load situation in accordance with the internal controller log...

Page 27: ...g products Clean the fins on the unit prior to long shutdown periods Maintenance leak testing We recommend that you take out a maintenance contract with an annual service from an appropriate specialis...

Page 28: ...to existing system components whether the unit s supply line is adequately dimensioned for the unit s rated power consumption The connection of the units must always be carried out with adequately dim...

Page 29: ...and the unit is switched to heating mode sun via the setting in the controller display the unit operates in heating mode General alarm signal ALARM 230V The connection of a general alarm signal for e...

Page 30: ...erdichter Display YEL 485B BLK GND RED 12V WHT 485A RED WHT YEL BLK 40 30 220V Alarm Out 5 6 6 N N N N 6 Over Heat protection L1 L2 L3 N Y G L1 L2 L3 N 400V 3N 50Hz FU 1A FU 5A 6 8K 6 8K L1 OT Sensor...

Page 31: ...ic ring Magnetic ring K4 3 PUMP U V W L1 L2 L3 BRN BLK BLU L1 L2 L3 Y G FR FR N4 A B C N N C B A INPUT OUTPUT Q L1 L2 L3 N N K4 L2 L3 L1 Magnetic ring Inverter Platine R S T DCP IN DCP OUT B A GND 12V...

Page 32: ...ncreases by approx 10 kPa 0 1bar per metre difference in altitude geodetic altitude The value measured at the highest point is identified as the non circulating pressure The position of the unit in th...

Page 33: ...n pump s nominal flow rate Checking the cooling circuit Checking the cooling circuit for adequate oil refrigerant Checking the cooling circuit for leak tightness Diaphragm expansion vessel The prelimi...

Page 34: ...ufficient a fault shut off will be carried out and the cooling cycle will not be enabled 6 Measure and record all the required values in the commissioning report and check the safety functions 7 Check...

Page 35: ...nd disposal of operating medium and defective components Repairs carried out properly and permanently with original spare parts and connecting materials appropriate to the task Long lasting leak testi...

Page 36: ...um outlet probe defective Check Probe resistance Connections of the probe cable Replace defective probe Renew connections P04 Probe defective ambient tem perature probe Check Probe resistance Connecti...

Page 37: ...k low pressure switch X E03 Medium flow disturbance Check Air in the medium pipings Open shut off devices Medium pressure Circulation pump capacity Medium flow rate Flow monitor Bleed medium cycle Ope...

Page 38: ...ndervoltage protection triggered Check Voltage on R S T on the inverter board min 210V Voltage between DCP IN and DCN IN on the inverter board min 300V Establish stable power supply on the supply line...

Page 39: ...1 3 12 44 4 11 90 5 11 39 6 10 90 7 10 44 8 10 00 9 9 58 10 9 18 11 8 80 12 8 44 13 8 09 14 7 76 15 7 45 16 7 15 17 6 87 18 6 59 19 6 33 Temperature C Resistance 20 6 09 21 5 85 22 5 62 23 5 40 24 5 2...

Page 40: ...10 1273 1171 725 397 450 288 75 Medium Austritt 1 1 2 Medium Eintritt 1 1 4 Medium outlet 1 1 2 Medium inlet 1 1 4 1604 710 1315 1171 725 397 450 288 75 Medium Austritt 1 1 2 Medium Eintritt 1 1 4 Med...

Page 41: ...wer consumption max 4 kW 10 0 13 0 Electr current consumption max 4 A 16 0 20 8 Electr rated power consumption cooling 1 kW 7 8 9 0 Electr rated current consumption cooling 1 A 13 3 14 9 Electr starti...

Page 42: ...REMKO RVS SERIES 42...

Page 43: ......

Page 44: ...5232 606 260 E mail info remko de URL www remko de REMKO GmbH Co KG Klima und W rmetechnik Im Seelenkamp 12 32791 Lage Hotline within Germany 49 0 5232 606 0 Hotline International 49 0 5232 606 130 W...

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