background image

6

102961

THEORY OF

OPERATION

The Fuel System:  

The air pump forces air through the air line. The air is then

pushed through the burner head nozzle. This air causes fuel to lift from the tank. A
fine mist of fuel is sprayed into the combustion chamber.

The Air System: 

 The motor turns the fan. The fan pushes air into and around

the combustion chamber. This air is heated and provides a stream of clean, hot air.

The Ignition System: 

 The electronic ignitor sends voltage to the spark plug.

The spark plug ignites the fuel and air mixture.

The Flame-Out Control System: 

 This system causes the heater to shut down

if the flame goes out.

Fan

Fuel
Filter

Air For Fuel
System

Air For Combustion
And Heating

Fuel

Spark
Plug

Combustion
Chamber

Intake
Air
Filter

Motor

Air Pump

Air line
To Burner

Electronic
Ignitor

Burner
Head

Clean
Heated
Air Out

Cool
Air
In

Output
Air
Filter

Nozzle

Fuel
Tank

FUELS

Figure 4 - Cross Section Operational View

WARNING

Use only kerosene or No. 1 fuel oil to avoid risk of fire or
explosion. Never use gasoline, naphtha, paint thinners,
alcohol or other highly flammable fuels.

Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels
will result in:

• clogged fuel filter and nozzle
• carbon build up on spark plug
• use of non-toxic anti-icer in fuel during very cold weather

IMPORTANT: 

Use a KEROSENE ONLY container. Be sure storage container is

clean. Foreign matter such as rust, dirt, or water will cause the flame-out control to
shut down heater. Foreign matter may also require you to clean fuel system often.

Summary of Contents for REMJ100

Page 1: ...NER S MANUAL 150 SIDE HANDLE PFA PV 005 REMJ150 IMPORTANT Read and understand this manual before assembling starting or servicing heater Improper use of heater can cause serious injury Keep this manua...

Page 2: ...tely before trying to assemble operate or service this heater Improper use of this heater can cause serious injury or death from burns re explosion electrical shock and carbon monoxide poisoning Carbo...

Page 3: ...ority having jurisdiction Never use heater where gasoline paint thinner or other highly flammable vapors are present Follow all ordinances and codes when using heater Heaters used in the vicinity of t...

Page 4: ...Fan Guard Hot Air Outlet Upper Shell Fuel Tank Lower Shell Fuel Gauge Flame Out Control Reset Button ON OFF Switch Fuel Tank Upper Shell Hot Air Outlet Lower Shell Fuel Cap Side Cover ON OFF Switch Fl...

Page 5: ...ap nuts on axle ends Gently tap with hammer to secure 3 Place heater on wheel support frame Line up holes on fuel tank flange with holes on wheel support frame 70 Model Make sure hot air outlet end fr...

Page 6: ...r Combustion And Heating Fuel Spark Plug Combustion Chamber Intake Air Filter Motor Air Pump Air line To Burner Electronic Ignitor Burner Head Clean Heated Air Out Cool Air In Output Air Filter Nozzle...

Page 7: ...trol reset button see Figures 5 and 6 Continued Figure 5 Flame Out Control Reset Button REMJ70 Figure 6 Flame Out Control Reset Button REMJ150 Flame Out Control Reset Button Flame Out Control Reset Bu...

Page 8: ...r summer months for use during next heating season Using old fuel could damage heater OPERATION Continued STORING TRANSPORTING OR SHIPPING Item How Often How To Fuel tank Flush every 150 200 hours See...

Page 9: ...irty fuel filter Dirt in nozzle Water in fuel tank Electronic ignitor not grounded earthed Bad electronic ignitor See Pump Pressure Adjustment page 12 See Spark Plug page 11 See Fuel Filter pages 10 a...

Page 10: ...g 5 16 nut driver 2 Remove side cover 3 Pull rubber fuel line off fuel filter neck 4 Carefully pry bushing and fuel filter out of fuel tank 5 Wash fuel filter with clean fuel and replace in tank 6 Att...

Page 11: ...ge 10 2 Remove fan see page 15 3 Remove spark plug wire from spark plug 4 Remove spark plug from burner head using 13 16 open end wrench 5 Clean and regap spark plug electrodes as follows REMJ70 085 2...

Page 12: ...50 Figure 15 Pressure Gauge Plug Removal Figure 16 Adjusting Pump Pressure Pump Model Pressure PSI kg cm2 REMJ70 5 0 35 50Hz 5 4 38 60Hz REMJ150 5 0 35 50Hz 5 3 37 60Hz Pump Pressure Adjustment 1 Remo...

Page 13: ...ssed air through face of nozzle This will free any dirt in nozzle area 10 Inspect nozzle seal for damage 11 Replace nozzle into burner head and tighten firmly 80 110 inch pounds 9 1 12 4 n m 12 Attach...

Page 14: ...r filters and filter end cover 11 Replace fan guard and upper shell 12 Adjust pump pressure see page 12 Note If rotor is still binding proceed as follows 13 Perform steps 1 through 6 above 14 Place fi...

Page 15: ...r The weight of the motor resting on the fan could damage the fan pitch 1 Remove upper shell see page 10 2 Use 1 8 allen wrench to loosen setscrew which holds fan to motor shaft 3 Slip fan off motor s...

Page 16: ...16 18 4 18 8 18 3 18 6 18 7 18 9 18 10 18 11 18 12 18 13 18 14 18 15 10 2 10 3 10 4 10 5 10 6 10 7 10 1 18 1 18 18 Burner Head Assembly 18 17 40 41 43 5 47 46 2 4 3 6 7 8 10 11 12 12 14 18 21 22 24 2...

Page 17: ...model and serial numbers from the model plate then the part number and description of the desired part Not available as an assembly order parts separately KEY PART PART NO NUMBER DESCRIPTION QTY 1 09...

Page 18: ...2 10 13 10 14 10 15 10 16 10 17 10 18 BURNER HEAD 100 EAI EBI PFA P 022 Burner Head Assembly 7 1 7 2 7 3 7 4 7 5 7 7 7 6 ILLUSTRATED PARTS BREAKDOWN REMJ150 1 2 3 4 5 6 7 8 23 19 9 10 16 25 26 27 24 2...

Page 19: ...2 100647 01 Screw 10 16 x 1 2 8 3 098512 36 Combustion Chamber 1 4 099229 01 Photocell Bracket 1 5 M10908 2 Screw 6 32 x 3 8 2 6 HA3019 Photocell Assembly 1 7 Burner Head Assembly 1 7 1 100735 07 Nozz...

Page 20: ...0 REMJ150 NO NUMBER DESCRIPTION QTY QTY 1 097198 02 Handle Rear 1 097777 03 Handles 2 2 M12345 33 Screw 10 24 x 1 3 4 4 8 3 097197 02 Wheel Support Frame 1 M12831 3 Wheel Support Frame 1 4 NTC 3C Hex...

Page 21: ...On Switch Black Red Relay Black ACCESSORY Purchase accessory from your local dealer AIR GAUGE KIT HA1180 For all models Special tool to check pump pressure Figure 25 Wiring Diagram REMJ70 White Black...

Page 22: ..._________________________________________ _________________________________________________________________ _________________________________________________________________ __________________________...

Page 23: ..._________________________________________ _________________________________________________________________ _________________________________________________________________ __________________________...

Page 24: ...24 102961 Printed in U S A 102961 01 Rev A 06 96...

Reviews: