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Reliance electric AutoMax 57C328, Instruction Manual

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Reliance electric AutoMax 57C328 Instruction Manual Download Page 27

3Ć1

3.0 INSTALLATION

This section describes how to plan, construct, and install the Remote

I/O network coaxial cable system. This section also provides

instructions on how to install the Remote I/O module, the Shark

Interface module, the Remote I/O Heads, and the Remote Drive

Interface Head. Instructions are also provided on how to connect

them to the Remote I/O network.
The following information is limited to Remote I/O network coaxial

cable installations that are in metal conduit inside of a building.

Guidelines for fiberĆoptic cable installation are provided in

Appendix K. For information regarding other types of installations,

contact Reliance Electric.
Refer to section 3.5.1 for Remote I/O module installation procedures.

Refer to section 3.5.2 for Shark Interface module installation

procedures. Refer to section 3.5.3 for Remote I/O Head installation

procedures. Refer to section 3.5.4 for Remote Drive Interface Head

installation procedures.

DANGER

ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE

CONSTRUCTION AND OPERATION OF THIS EQUIPMENT AND THE HAZARDS

INVOLVED SHOULD INSTALL, ADJUST, OPERATE, OR SERVICE THIS

EQUIPMENT. READ AND UNDERSTAND THIS MANUAL AND OTHER

APPLICABLE MANUALS IN THEIR ENTIRETY BEFORE PROCEEDING. FAILURE

TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE BODILY INJURY

OR LOSS OF LIFE.

DANGER

THE USER IS RESPONSIBLE FOR CONFORMING WITH ALL APPLICABLE

LOCAL, NATIONAL, AND INTERNATIONAL CODES. WIRING PRACTICES,

GROUNDING, DISCONNECTS, AND OVERCURRENT PROTECTION ARE OF

PARTICULAR IMPORTANCE. FAILURE TO OBSERVE THIS PRECAUTION

COULD RESULT IN SEVERE BODILY INJURY OR LOSS OF LIFE.

WARNING

INSERTING OR REMOVING A MODULE MAY RESULT IN UNEXPECTED MACHINE

MOTION. POWER TO THE MACHINE SHOULD BE TURNED OFF BEFORE

INSERTING OR REMOVING A MODULE FROM THE NETWORK. FAILURE TO

OBSERVE THESE PRECAUTIONS COULD RESULT IN BODILY INJURY.

WARNING

THE USER MUST PROVIDE AN EXTERNAL, HARDWIRED EMERGENCY STOP

CIRCUIT OUTSIDE OF THE CONTROLLER CIRCUITRY. THIS CIRCUIT MUST

DISABLE THE SYSTEM IN CASE OF IMPROPER OPERATION. UNCONTROLLED

MACHINE OPERATION MAY RESULT IF THIS PROCEDURE IS NOT FOLLOWED.

FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY INJURY.

Summary of Contents for AutoMax 57C328

Page 1: ......

Page 2: ...EVERE BODILY INJURY OR LOSS OF LIFE DANGER THE USER IS RESPONSIBLE FOR CONFORMING WITH ALL APPLICABLE LOCAL NATIONAL AND INTERNATIONAL CODES WIRING PRACTICES GROUNDING DISCONNECTS AND OVERCURRENT PROT...

Page 3: ...ation 3 1 3 1 AutoMax Remote I O Coaxial Cable System Components 3 2 3 1 1 Drop Cable and Communications Passive Tap 3 4 3 1 2 Coaxial Cable 3 4 3 1 3 BNC Plug Connector 3 5 3 1 4 BNC Tee Adapter 3 5...

Page 4: ...ry 4 1 4 2 Register Organization 4 1 4 3 Data Access 4 2 4 4 Data Transmission 4 3 4 5 Data Update Rate 4 3 4 6 Configuration 4 4 4 6 1 Shark Configuration 4 5 4 6 2 Rail I O Configuration M N 57C328...

Page 5: ...The Shark Interface Module s CPU OK LED is Off 6 3 6 5 The Shark Interface Module s COM OK LED is Blinking 6 3 6 6 All LEDs on the Remote I O Head or Remote Drive Interface Head are Off 6 4 6 7 Error...

Page 6: ...12 Figure 3 13 Connector Installation Step 8 for RG 59 U Cable 3 12 Figure 3 14 Connector Installation Step 9 for RG 59 U Cable 3 13 Figure 3 15 Connector Attached to RG 59 U Cable 3 13 Figure 3 16 Ca...

Page 7: ...VI Figure 5 1 Drop Status Monitoring 5 1 Figure 6 1 AutoMax Rail Fault LED Codes 6 5...

Page 8: ...Appendices Appendix A 1 Appendix B 1 Appendix C 1 1 Appendix D 1 Appendix E 1 Appendix F 1 Appendix G 0 1 Appendix H 1 Appendix I 0 1 Appendix J 0 1 Appendix K 1 1...

Page 9: ...N 57C329 D Shark racks containing I O modules and an AutoMax Remote I O Shark Interface module M N 57C554 D AutoMax racks containing AutoMax I O modules and a Remote I O Communications module D IBM c...

Page 10: ...ed whether coaxial or fiber optic does not affect the operation of the Remote I O network protocols application software or the operation of the Remote I O Communications module Shark Interface module...

Page 11: ...hat is transmitted over the network Dual port memory is accessible to both the module and the AutoMax Processor in the rack In the master module the dual port memory contains an image of the status of...

Page 12: ...der Language Instruction Manual J 3809 Shark XL II Programmable Controller Instruction Manual J2 3018 Shark XL I O System Instruction Manual D2 3170 Rail Interface Card Instruction Manual Various Auto...

Page 13: ...s module M N 57C416 will be referred to as a Remote I O module A remotely located AutoMax DCS 5000 rack containing I O modules and a Remote I O Communications module will be referred to as a Multibus...

Page 14: ...fafadfdfdasfdsfdsdsdfdsfdsfdsfsdfdsa afdfdsfdsfdfdsfdsfsadfda asfdfaddfdd...

Page 15: ...4 2 0 MECHANICAL ELECTRICAL DESCRIPTION 0 2 1 Mechanical Description 1 0 2 1 1 Remote I O Module M N 57C416 3 2 0 3 0 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 3 1 4 3 3 3 1 1 3 0 4 3 2 1...

Page 16: ......

Page 17: ...Remote I O network The module faceplate contains two green status LEDs When lit the top LED labeled CPU OK indicates that the module has passed its power up diagnostics and is operating properly When...

Page 18: ...al port described in section 5 0 The BNC connector on the faceplate is used to connect the Remote I O Head to the Remote I O network The four I O connectors are used for Rail and or Local Head communi...

Page 19: ...mote I O Head M N 57C330 The Remote I O Head can be used as an interface between the AutoMax Remote I O network and the AutoMate rail I O system which consists of Local Heads digital or analog rails L...

Page 20: ...en contacts from the Ready Relay The contacts are closed when the Remote I O Head is operating properly and open if a problem is detected in the on board microprocessor These contacts can be used to t...

Page 21: ...il Interface module 1SC4000 via the interface cable M N 45C8 supplied with the Rail Interface module The thumbwheel switch on the faceplate is used to set the Remote I O network drop number Drop numbe...

Page 22: ...and the AutoMax Remote Drive Interface Head 2 2 1 Remote I O Module M N 57C416 The Remote I O module contains a microprocessor that connects to one port of the dual port memory while the other port in...

Page 23: ...mapped to one input register and one output register in the dual port memory of the M N 57C416 which allows you to mix digital inputs and outputs in the same rail The location of the rail s registers...

Page 24: ...segment display will show the code of the failed diagnostic 2 2 5 Remote Drive Interface Head M N 57C329 The Remote Drive Interface Head has an on board power supply that provides all voltages necess...

Page 25: ...ining only digital modules however the total network throughput will be slower with this setting See section 4 5 for information on network throughput A Shark rack containing mixed digital and analog...

Page 26: ...Hardware This manual provides information on the Remote I O module the Shark Interface module the Remote I O Heads and the Remote Drive Interface Head For additional information regarding Shark I O m...

Page 27: ...NEL FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THIS EQUIPMENT AND THE HAZARDS INVOLVED SHOULD INSTALL ADJUST OPERATE OR SERVICE THIS EQUIPMENT READ AND UNDERSTAND THIS MANUAL AND OTHER APPLICABLE...

Page 28: ...tion of the equipment 3 1 AutoMax Remote I O Coaxial Cable System Components The Remote I O coaxial cable system consists of the following components all of which are purchased separately Communicatio...

Page 29: ...G 1 2 3 6 7 8 OK 275 W POWER SUPPLY 1 0 2 3 4 C1 5 6 7 C2 8 9 10 11 C3 12 13 14 15 C4 B C D E F G 1 2 3 6 7 8 1 0 2 3 4 C1 5 6 7 C2 8 9 10 11 C3 12 13 14 15 C4 B C D E F G 1 2 3 6 7 8 120V LINK GND L...

Page 30: ...coaxial cables and terminating loads See figure 3 2 A 9 pin D shell connector is provided for connection to the drop cable A schematic of the tap can be found in Appendix E PASSIVE TAP COMMUNICATIONS...

Page 31: ...4 Dual Crimp BNC Plug Connector 3 1 4 BNC Tee Adapter The BNC Tee Adapter M N 45C70 is used to attach the Remote I O Head M N 57C328 and M N 57C330 and the Remote Drive Interface Head M N 57C329 to th...

Page 32: ...other signals being transmitted on the network The terminating load consists of a BNC plug connector and an internal 75 ohm resistor See figure 3 6 Figure 3 6 75 Ohm Terminating Load 3 1 6 BNC Jack t...

Page 33: ...o bypass physical and environmental obstacles walkways induction heat sources furnaces caustic chemicals steam and condensation lines along the route Step 5 Calculate the total cable length Note that...

Page 34: ...le pulling recommendations given in section 3 4 2 3 3 2 Electrical Isolation Use the following guidelines when installing the coaxial cable to ensure electrical isolation The exposed metal parts of th...

Page 35: ...il in the sections that follow Step 1 Inspect and test all cable before installation Step 2 Pull the first cable segment Step 3 Terminate each end of this cable segment with a BNC plug connector Step...

Page 36: ...connector manufacturers and are available from your local electrical electronic products distributors Use the following procedure to install the dual crimp plug connector onto the coaxial cable Step...

Page 37: ...CENTER CONTACT SLIPPED OVER CENTER CONDUCTOR INSERT CENTER CONTACT INTO PARTIALLY CLOSED CRIMPING DIES FLANGE ON END OF CENTER CONTACT BUTTS AGAINST DIE FLANGE ON END OF CONTACT CRIMPING DIE...

Page 38: ...3 2 0 2 1 SUPPORT SLEEVE OF CONNECTOR 3 3 2 2 1 0 2 BRAID OVER CONNECTOR SUPPORT SLEEVE 3 3 1 0 1 0 2 FERRULE SLID FORWARD OVER BRAID AND SUPPORT SLEEVE 3 3 0 2 2...

Page 39: ...nnections nicked insulation or loose strands from the braid that might cause a poor connection or short The center contact should be straight and centered inside the connector dielectric Be sure that...

Page 40: ...Terminate both ends of the cable segment Step 2 Splice both parts using the jack to jack adapter See figure 3 16 Ensure the splicing connection can be accessed easily ADAPTER CONNECTOR MATED CABLE AS...

Page 41: ...ke it out of the anti static bag being careful not to touch the connectors on the back of the module Step 4 Insert the module into the desired slot in the rack making sure it is well seated in the rac...

Page 42: ...in Appendix K and connect the drop cable to the transceiver Continue to step 11 Step 11 Monitor status registers 15 to 18 of the drop 0 area in each module using the Status command described in chapt...

Page 43: ...ining only digital modules are 9 through F Refer to section 2 3 Note that the drop number is read only upon power up If the drop number is to be changed power must be cycled for the new number to be r...

Page 44: ...I O module Enter 4 status register for the register to be monitored The value displayed should contain a 1 for each drop 1 to 7 that is currently communicating with the master 3 5 3 Installing the Re...

Page 45: ...3 19 9 40 239 7 55 192 DIMENSIONS IN INCHES MM 5 50 140 5 50 140 5 00 127 25 6 1 00 25 9 00 229 7 00 178 22 x 36 SLOT Figure 3 17 Mounting Dimensions...

Page 46: ...T 218 DIA 218 DIA STAR WASHER WELDED STUD Figure 3 18 Mounting Examples Step 3 Using figure 3 19 locate the two No 10 studs provided on the Remote I O Head for grounding purposes The Remote I O Head m...

Page 47: ...4 0 4 0 0 2 0 0 0 0 0 0 2 2 0 0 0 0 0 1 0 0 3 0 0 4 1 2 0 0 0 2 1 2 2 0 4 0 0 0 0 0...

Page 48: ...Head DANGER THE OPEN FACEPLATE TERMINALS CAN POSE A SHOCK HAZARD IF TOUCHED WHEN POWER IS APPLIED THE GUARD COVERING THE TERMINAL STRIP MUST BE REINSTALLED AFTER TERMINATIONS ARE MADE FAILURE TO OBSE...

Page 49: ...present on the wires that will be used to provide 120 VAC or 240 VAC input power c Using 14 AWG wire connect the input power wires to terminals L1 and L2 d Connect the jumper wire to the corresponding...

Page 50: ...M N 45C71 is required Refer to figure K2 2 in Apendix K and connect the twisted pair wire to the transceiver Continue to step 10 1 P S HUB CONTAINING RACK MOUNTED TRANSCEIVERS COAXIAL CABLE TWISTED PA...

Page 51: ...rounding wire must be a minimum size of 14 AWG The insulation should be green for U S A applications Step 4 Connect a green wire from earth ground to either stud on the Remote Drive Interface Head hou...

Page 52: ...nt LED on the Remote Drive Interface Head s faceplate after power up To clear the invalid drop number fault code refer to chapter 6 Step 7 To connect the module to a fiber optic network go to step 9 I...

Page 53: ...MAY RESULT IF THIS PROCEDURE IS NOT FOLLOWED FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY INJURY The Remote I O network is designed so that network cable loss or a slave Remote I O or Sha...

Page 54: ...6 1 Replacing the Remote I O Module M N 57C416 0 3 1 0 0 0 1 0 0 4 0 0 0 0 4 1 DANGER THIS EQUIPMENT IS AT LINE VOLTAGE WHEN A C POWER IS CONNECTED DISCONNECT AND LOCK OUT ALL UNGROUNDED CONDUCTORS OF...

Page 55: ...r a short period of time there is a communication problem Refer to chapter 6 for instructions on troubleshooting a communication problem 3 6 2 Replacing the Shark Interface Module M N 57C554 Use the f...

Page 56: ...he Remote I O Head Step 4 Disconnect the I O cables from the I O port connectors Step 5 Using a screwdriver remove one of the screws from the plastic guard covering the terminal strip and slide the gu...

Page 57: ...to expose the terminals Step 6 Disconnect the input power wires Step 7 Disconnect the green grounding wire Step 8 Remove the 10 bolts and remove the Remote Drive Interface Head from the mounting surf...

Page 58: ...on to the next step Step 3 Cut install terminate and test the new cable segment following the instructions provided in sections 3 4 Step 4 Stop all application tasks Step 5 Refer to figure 3 26 and us...

Page 59: ...d cable segments following the instructions provided in section 3 4 c For rack drops connect the other ends of the new cable segments with a tap attached to the new drop as shown in figure 3 27 For He...

Page 60: ...Failure to observe these precautions could result in a network failure To temporarily disconnect a slave drop from the coaxial cable Remote I O network disconnect the drop cable from the tap before po...

Page 61: ...3 75 OHM TERMINATING LOAD PASSIVE TAP DROP CABLE 0 3 1 2 0 0 0 1 0 1 0 3 3 3 0 1 PASSIVE TAP DROP CABLE PASSIVE TAP DROP CABLE 0 3 1 2...

Page 62: ...e I O Cable Design Maintenance When old equipment is removed or new equipment is installed new sources of heat electrical noise or hazardous chemicals may appear in the Remote I O network s environmen...

Page 63: ...the slave drops on the Remote I O network 4 2 Register Organization The dual port memory of the master module is divided into 8 image areas one for each drop and the master Refer to Appendix I for mo...

Page 64: ...module in a mixed both digital and analog modules Shark rack a bus error will NOT be reported if an invalid register is referenced An invalid register may be a register that is not valid for the parti...

Page 65: ...nd stores the data in its dual port memory which is accessible to the Processor module in the master rack After polling all active slave drops the master then polls one inactive drop to determine whet...

Page 66: ...wing update rate Drop 1 Multibus Rack 5 inputs 8 outputs Drop 2 Multibus Rack 5 inputs 6 outputs Drop 3 Remote I O Head 6 inputs 5 outputs Drop 4 Digital Shark Rack Drop 1 Time 1 5 13 x 018 1 734 msec...

Page 67: ...dule Bit 15 1 Configuration word is complete Figure 4 2 Shark I O Module Configuration Word A Shark rack can be configured once after it is powered up or after it is reconnected to the network If you...

Page 68: ...is first determined to exist at a particular port that rail is marked as undefined If an undefined rail passes back data that has non zero values it is then defined as an input register whose data wil...

Page 69: ...ation from the drive This configuration cannot be changed The Remote Drive Interface Head will communicate with a device connected to a port only if that device responds as a Local Head The Head will...

Page 70: ......

Page 71: ...4 7 1 Multibus and Remote I O Programming Examples 4 2 231 3 4 5 5 1 17 3 3 0 5 2 94 21 054 6453 5 0 63 63 2 1 8 15 5713 5 6 5 64 0 15 3124...

Page 72: ...For an M N 57C328 Remote I O Head the statement would be RIODEF RUN MASTER_SLOT 8 DROP 4 SLOT 1 REGISTER 4 BIT 1 2100 RIODEF START_ON MASTER_SLOT 8 DROP 4 SLOT 1 REGISTER 1 BIT 1 2110 For an M N 57C32...

Page 73: ...a speed reference value and writes it to a speed indicator 1000 COMMON SPD_REF 1010 COMMON SPD_IND 1020 COMMON RUN 1030 START EVERY 10 TICKS 1040 IF NOT RUN THEN SPD_IND 0 GOTO 10000 1050 SPD_IND SPD...

Page 74: ...R I O P S P S MASTER RACK DROP 0 SHARK INTERFACE ANALOG INPUT ANALOG OUTPUT 115 VAC INPUT DROP 2 MIXED I O START BIT 5 CHANNEL 3 SPD_IND SPD_REF CHANNEL 0 110 VAC ON BIT 2 BIT 1 RUN START_ON BIT 5 DRO...

Page 75: ...1100 remote I O network protection 1200 1300 IODEF RIO_D02 SLOT 8 REGISTER 4 BIT 2 1400 IODEF RIO_D04 SLOT 8 REGISTER 4 BIT 4 1500 1600 Shark drop 2 mixed rack 1700 1800 RIODEF D02_CFG MASTER_SLOT 8...

Page 76: ...gram will go to line 300 and wait for the affected drop to recover 10 20 Shark RIO BASIC Example 30 100 COMMON RIO_D02 200 COMMON RIO_D04 300 COMMON SPD_REF 400 COMMON SPD_IND 500 COMMON RUN 600 COMMO...

Page 77: ...an example in which the user monitors slave drop 1 status from a terminal or personal computer connected to the Remote I O module in this drop Master Drop Coaxial Cable Slave Drop1 Slave Drop2 Slave D...

Page 78: ...red while the drop was waiting for a message to be received While the line is inactive the master module will indicate a value fluctuating between 0 and 3 and the slave module will indicate a value of...

Page 79: ...ite or modify data in a register or an output module in a specified slot of the slave drop The Power Supply keyswitch must be in the Program position and the line must be inactive that is no communica...

Page 80: ...s console all the parameters associated with the module All line statistic parameters other than PORT RETRIES will increase to 65535 and then roll over to zero All drops will display the following st...

Page 81: ...age PF reset due to a Power Fail interrupt that occurred while the line was active Input power has to remain valid i e the power failure must be a spurious interrupt line notch or line dip for this co...

Page 82: ...be displayed in hexadecimal decimal and binary format REGISTER I O HEX DEC BIN 5 2 5 Write Port W Entering W enables you to write data to an output rail or an output register on a drive This command...

Page 83: ...d the operation will continue You will be prompted NEW DATA Enter the new data followed by a carriage return The data can be entered in any one of the following formats HEX Hexadecimal Enter a leading...

Page 84: ...fafadfdfdasfdsfdsdsdfdsfdsfdsfsdfdsa afdfdsfdsfdfdsfdsfsadfda asfdfaddfdd...

Page 85: ...plate is off This LED should be on when the module has passed its internal diagnostics after power up If the LED is off and no error code is displayed a local watchdog failure has occurred Try cycling...

Page 86: ...PUT DEVICES BE DISABLED OR DE ENERGIZED WHEN THE DROP FAILS POWER TO THE OUTPUT DEVICES SHOULD BE ROUTED THROUGH THE READY RELAY ON THE REMOTE I O HEAD OR REMOTE DRIVE INTERFACE HEAD POWER SUPPLY FAIL...

Page 87: ...rk Interface Module s CPU OK LED is Off Problem The green CPU OK status LED on the Shark Interface module s faceplate is off This LED should be on when the module has passed its power up diagnostics I...

Page 88: ...set correctly Step 2 Stop any application programs that may be running Step 3 Turn off power to the Remote I O Head or Remote Drive Interface Head Step 4 Inspect the Head fuse using the directions bel...

Page 89: ...THAT THE SUPPLY POWER TO THE OUTPUT DEVICES BE ROUTED THROUGH THE READY RELAY ON THE REMOTE I O HEAD POWER SUPPLY FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY INJURY 6 8 The Remote I O H...

Page 90: ...p 1 Decode the error specific information listed in the Processor Info Log See J 3650 or J 3669 for the procedure for decoding bus errors Step 2 Verify that the address being written to is a Read Writ...

Page 91: ...t derating Dimensions Height 29 845 cm 11 75 inches Width 3 175 cm 1 25 inches Depth 18 733 cm 7 375 inches Weight 0 9 kg 2 pounds Maximum Power Dissipation 20 W System Power Requirements 5 VDC 2 5 A...

Page 92: ...ting Temperature at the module 32o to 131oF 0o to 55oC Humidity 30 to 90 non condensing Altitude 1000 meters 3300 feet without derating Dimensions Height 15 2 cm 6 inches Width 3 5 cm 1 4 inches Depth...

Page 93: ...ches 23 9 cm 9 40 inches Width 14 0 cm 5 50 inches 14 0 cm 5 50 inches Depth 19 2 cm 7 55 inches 24 1 cm 9 50 inches Weight D 2 9 kilograms 6 5 pounds Input Power D 120 VAC 15 to 10 102 132 VAC D 240...

Page 94: ...3 9 cm 9 40 inches Width 14 0 cm 5 50 inches 14 0 cm 5 50 inches Depth 19 2 cm 7 55 inches 24 1 cm 9 50 inches Weight D 2 9 kilograms 6 5 pounds Input Power D 120 VAC 15 to 10 102 132 VAC D 240 VAC 15...

Page 95: ...erature 0 C to 60 C Storage temperature 40 C to 95 C Humidity 5 to 95 non condensing Maximum altitude 3300 feet 1000 meters without derating Fiber Optic Interface Operating wavelength 850 nm Allowable...

Page 96: ...bient Conditions Operating temperature 0 C to 60 C Storage temperature 40 C to 95 C Humidity 5 to 95 non condensing Maximum altitude 3300 feet 1000 meters without derating Rack Mounted Fiber Optic Tra...

Page 97: ...Appendix B Block Diagrams Remote I O Communications Module M N 57C416 0 3...

Page 98: ...I O Shark Interface Module M N 57C554 SHARK S REMOTE I O NETWORK CPU WATCHDOG DROP NUMBER LOCAL MEMORY CPU DMA SERIAL MANCHESTER ENCODER DECODER TRANSCEIVER XMIT REC 875 KHz CONTROLLER H A R K B A C K...

Page 99: ...Appendix B Remote I O Head M N 57C328 and M N 57C330...

Page 100: ...Appendix B Remote Drive Interface Head M N 57C329...

Page 101: ...25 PIN SIGNAL 2 XMIT 3 RECV 7 COM The RS 232 port is used for programming terminal communications with the Remote I O module Remote I O Head or Remote Drive Interface Head The programming terminal is...

Page 102: ...fafadfdfdasfdsfdsdsdfdsfdsfdsfsdfdsa afdfdsfdsfdfdsfdsfsadfda asfdfaddfdd...

Page 103: ...on module did not attempt to go into run Remote I O module only Bad missing or wrong runbase EPROM Bad power supply Interference from another module Bad backplane Try re seating the module 9 PIO port...

Page 104: ...fafadfdfdasfdsfdsdsdfdsfdsfdsfsdfdsa afdfdsfdsfdfdsfdsfsadfda asfdfaddfdd...

Page 105: ...Appendix E Schematics Communications Passive Tap M N 57C380...

Page 106: ...Appendix E Continued Fiber Optic Rack Power Supply M N 57C368...

Page 107: ...cofarad foot Nominal Attenuation at 1 MHz 0 3 decibels 100 feet Outer Jacket PVC Nominal Outer Diameter 0 242 inches Shield Coverage and material 95 bare copper Nominal D C resistance 2 6 ohms 1000 fe...

Page 108: ...Cable Cable Size 62 5 micron core 125 micron cladding 900 micron buffer Recommended Manufacturer Belden Belden Part Number 225362 breakout cable Number of Fibers per Cable 2 Outside Diameter 6 mm 236...

Page 109: ...elt Connector ST compatible Manufacturer 3M 3M Part Number 6100 Ferrule Ceramic Maximum Attentuation 0 6 dB per mated pair Recommended Connector Termination Kit Hot Melt Termination Kit ST compatible...

Page 110: ...fafadfdfdasfdsfdsdsdfdsfdsfdsfsdfdsa afdfdsfdsfdfdsfdsfsadfda asfdfaddfdd...

Page 111: ...1 N A Passive Tap M N 57C380 N A Terminating Load M N 45C71 Amphenol 46650 75 RG 59 U Coaxial Cable N A Belden 9259 Dual Crimp Plug Connector For Belden 9259 Coax M N 45C72 AMP 227079 7 Crimping Tool...

Page 112: ...t N A 3M 6150A Drop Cable M N 57C366 N A Stand Alone Transceiver M N 57C365 Math Associates EN 19418C Rack with Power Supply M N 57C368 Math Associates MCR 1000A Rack Rack Mounted Transceiver M N 57C3...

Page 113: ...59U Belden 9259 62 5 micron Belden 225362 Maximum Cable Length RG 59U 3000 ft 1000 m 6 000 ft 2000 m Organization Master Slave Max No of Slave Drops 7 Data Encoding Technique Manchester II Biphase Da...

Page 114: ...fafadfdfdasfdsfdsdsdfdsfdsfdsfsdfdsa afdfdsfdsfdfdsfdsfsadfda asfdfaddfdd...

Page 115: ...al wires or cables connector a coupling device designed to connect conductors from one circuit with those from another circuit core the central portion of an optical fiber that actually carries the li...

Page 116: ...pedance of the circuit cable or device to which it is connected optical power the power emitted from a light source into a fiber optic cable defined in watts but usually expressed in decibels optical...

Page 117: ...ounted Transceivers K 9 K2 4 Installing the Fiber Optic Cable K 11 K2 4 1 Attaching the Fiber Optic Connectors K 12 K2 5 Connecting a Fiber Optic Cable Between a Stand Alone Transceiver and a Rack Mou...

Page 118: ...0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0...

Page 119: ...as well as in oil and gas refineries since glass is unaffected by most chemicals or solvents Breaking a fiber will not create a spark leading to a potential explosion In addition since there is no ele...

Page 120: ...the network A Stand Alone Transceiver is required at the master rack only when this rack and the hub cannot be located together in the same cabinet The transceiver performs the optical conversion of e...

Page 121: ...Refer to figures K2 2 and K2 4 for these connections K1 2 2 BNC Tee Adapter and Balun For the Remote I O Head the Remote Drive Interface Head and the PC Link module a twisted pair to coax balun is us...

Page 122: ...e of each connector indicate the status of the receiver and transmitter and will flicker as data is received and transmitted by the transceiver The opposite end of the transceiver contains a six screw...

Page 123: ...C368 See figure K1 4 The adapter faceplate contains one green LED which when lit indicates the transceiver is receiving power Two captive screws on the faceplate secure the transceiver to the rack A f...

Page 124: ...LT IN BODILY INJURY 1 2 3 4 5 6 Receive LED Transmit LED Fiber optic Ports Transceiver LED Power Plug Terminal Block Faceplate Figure K1 4 Rack Mounted Transceiver K1 2 6 Fiber Optic Cable The Remote...

Page 125: ...llation Planning Use the following procedure to design a fiber optic network that will achieve maximum signal isolation and cable protection in a specific environment with minimal fiber optic cable us...

Page 126: ...one Transceiver may be mounted vertically or horizontally Horizontal mounting is recommended however to provide better access to transceiver LEDs connectors and adjustments Use the following procedure...

Page 127: ...Terminal Block Connections Step 4 Connect the transceiver to the fiber optic network using the guidelines provided in section K2 5 Step 5 Turn power on to the transceiver K2 3 Installing the Rack Pow...

Page 128: ...at the extreme ends of the rack a jumper has been connected between terminals 3 and 4 on the six screw terminal block Step 4 Use twisted pair wire as specified in Appendix G to make all signal connec...

Page 129: ...cord Step 7 Use the rocker switch on the front of the Power Supply to turn power ON to the rack A built in indicator in the switch will illuminate signifying the presence of power Step 8 Secure each...

Page 130: ...iver with the network ID the network drop and Remote I O module slot K2 4 1 Attaching the Fiber Optic Connectors Typically short fiber optic cables are shipped with their connectors attached You may n...

Page 131: ...cloth moistened with isopropyl alcohol or a can of compressed air to clean the cable s connectors Step 3 Attach the cable s connectors to the ports as follows Panel Mounted Transceiver T port blue fib...

Page 132: ...1 1 1 K2 6 Replacing the Stand Alone Transceiver 1 0 0 1 1 1 1 1 0 K2 7 Replacing the Rack Mounted Transceiver 1 1 1 0 0 1...

Page 133: ...ID number the network drop number and the Remote I O module slot number Step 1 Remove the plastic panel from the front of the Fiber Optic Rack Step 2 Turn the Fiber Optic Rack s Power Supply off using...

Page 134: ...r following the instructions provided in section K2 3 Step 7 Resume network operation K2 10 Disconnecting a Network Drop Use one of the following methods to disconnect a drop from the Remote I O netwo...

Page 135: ...K2 11 3 Cable System Inspection Inspect the fiber optic cable system periodically Use the optical time domain reflectometer OTDR or power meter for the cable inspection OTDRs can also be used to perfo...

Page 136: ...er each step determine if the problem has been corrected before continuing to the next step Step 1 Verify that the connections are secure between the drop faceplate and the Stand Alone Transceiver Dep...

Page 137: ...f the Power Supply is off This light should be on to indicate the presence of power If this light is off use the following procedure to isolate the cause Step 1 Verify that the rocker switch on the fr...

Page 138: ...tiometer on the transceiver to adjust it The potentiometer is located between the two fiber optic connectors as shown in figure K3 1 Remove the snap in button to access and adjust the potentiometer Fi...

Page 139: ...sive tap 3 4 A 1 Configuration rail l O M N 57C328 M N 57C330 4 5 remote drive interface head 4 7 Shark interface 4 5 Contents table of 1 CPU READY see CRC ERRORS Diagnostics and troubleshooting 6 1 e...

Page 140: ...isolation recommendations 3 8 chemical and thermal isolation 3 9 coaxial cable protection 3 8 electrical isolation 3 8 physical isolation 3 9 disconnecting a slave drop from the remote l O network 3 3...

Page 141: ...3 configuration task 4 12 ladder logic task 4 12 data access 4 2 data transmission 4 3 data update rate 4 3 master remote l O module dual port memory 4 1 register organization 4 1 Programming terminal...

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Page 143: ...fafadfdfdasfdsfdsdsdfdsfdsfdsfsdfdsa afdfdsfdsfdfdsfdsfsadfda asfdfaddfdd...

Page 144: ...n 1 Allen Bradley Drive Mayfield Heights Ohio 44124 USA Tel 800 241 2886 or 440 646 3599 http www reliance com automax Copyright 2002 Rockwell Automation Inc All rights reserved Printed in U S A Publi...

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