Reliable Equipment & Service PDY-2102 Operator'S Manual Download Page 5

5

Hydraulic Power
Source (from vehicle
or portable power
unit; 3-8 gpm @
1,000-2,000 psi)

E l e c t r i c

H y d r a u l i c

Pump

REL-10-I

Intensifier

TYPICAL DOUBLE-ACTING

HIGH-PRESSURE

CUTTING OR CRIMPING SYSTEM

Shown with Double Acting

Direct Connect Control Valve

High Pressure Hose Set

Double Acting

Control  Valve

Double Acting

Crimping Heads

High-pressure hoses may be

used for remote operation.

Double Acting

Cable Cutters

DOUBLE-ACTING TOOLS ARE BUILT TO PROVIDE SAFETY, QUALITY AND
RELIABILITY IN EVERY STEP OF HIGH PRESSURE TOOL OPERATION.

In most cases, double-acting tools are lighter and more compact than comparable crimping and cutting
equipment, insuring easier and safer use. This is especially important in compact working areas and hot
stick use when every ounce of a tool’s weight is felt by the operator.

The one-hand valve operation is safer and easier to use, leaving your other hand free to control the tool
head. Each valve has two pressure reliefs for extra safety: One to reduce the return cycle pressure to
prevent damage to the tool; The second to protect against over pressurizing.

DOUBLE-ACTING HYDRAULIC SYSTEM

Superior Performance -

 beats competitive

power tool systems on key features and benefits.

Better tool control - 

start, stop, feather, and

position your crimping or cutting head with ease.

No die hang-ups - 

crisply retracts the die

after every crimp.

Compatible with many existing tool and die
inventories or convert your existing tools and
dies to our double-acting system.

Consistent Pressure -

 Delivers up to 10,000 psi

at tool head, regardless of positioning.

Quality Features - 

Lightweight, built-in pressure

reliefs; ground dumps; scavenger pump reduces
back-pressure problems; one-hand valve
operation; and certified non-conductive hoses.

Portability

 - Lighter and more streamlined than

most other tools.

Adaptability

 - Use Reliable tools with your

truck’s existing system or one of our portable
power units.

VALVES

Reliable valves feature one-hand operation for
extreme ease of use. They can be direct-coupled
to the tool or, if you wish, attached with hoses for
remote operation. In addition, they feature a built-
in relief valve to limit tool return pressure and a
ground dump safety valve to prevent over
pressurizing in case the return hose becomes
disconnected or plugged.

CRIMPING HEADS

In many cases, double-acting crimping heads are
significantly lighter than competitive models. Safety
is designed-in as well. One example: A pressure
reducing cavity is designed into each head to
reduce the risk of personal injury from a high-
pressure oil leak.

CUTTERS

All cutters are double-acting and available in
capacities from 1/2 in. to 4 in. Some models can
handle a wide range of materials, including rebar,
ACSR, guy strand, and bolts. Other safety features
include hoses rated at four times the working
pressure, and dielectrically safe hoses.

Summary of Contents for PDY-2102

Page 1: ...__________ YEAR ___________________________________ NOTICE NOTICE NOTICE NOTICE NOTICE Sizes weights and tool specifications listed in this manual are subject to change without notice Please consult f...

Page 2: ...___ _______________________________________________________________ PHONE____________________ FAX _______________________________ SERIAL NUMBER _______________________________________________ DATE OF...

Page 3: ...4 PARTS LIST 15 LABELS 15 MAINTENANCE RECORDS 16 CONTACT INFORMATION 16 CAUTION The information in this manual is intended to guide the user in the use and application of this tool It is not intended...

Page 4: ...easily crimp connector sizes up to 1 1 2 inches With an optional UDK 1Adaptor this tool will accept standard Reliable R12 and U style dies as well as some dies from Burndy Alcoa Blackburn and Thomas B...

Page 5: ...isply retracts the die after every crimp Compatible with many existing tool and die inventories or convert your existing tools and dies to our double acting system Consistent Pressure Delivers up to 1...

Page 6: ...nected It protects the system by dumping the flow into the atmosphere FEATURES Compact Design Controlled Advance with Built in Hold Feature Tool Return Circuit 5 000 psi Return Line 6 200 psi Return L...

Page 7: ...to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to...

Page 8: ...DRAULIC HOSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK...

Page 9: ...isconnecting this unit or any of the systems components ALWAYS TIGHTEN couplings completely Loose or improperly tightened couplings will not allow fluid to pass through the hose creating a blockage in...

Page 10: ...nbalancing the footing necessary to maintain physical control of your body ALWAYS MAINTAIN a firm grip on the tool to avoid loss of control during an operation causing property damage serious injury o...

Page 11: ...uired to stop the tool Failure to observe this warning could result in serious injury TOOL HAZARD DO NOT OPERATE TOOL WITHOUT DIES DO NOT EXCEED THE MAXIMUM HYDRAULIC FLOW RELIEF PRESSURE OR BACK PRES...

Page 12: ...e into die seat DIE INSTALLATION This tool uses KEARNEY type 12 ton dies An optional REL KU ADP will allow this tool to accept standard R12 and U style 12 ton dies OPERA OPERA OPERA OPERA OPERATION TI...

Page 13: ...ng or disassembling O rings use hydraulic fluid as a lubricant to help disassembly or installation GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE D...

Page 14: ...14 PDY 2102 PARTS DRAWINGS...

Page 15: ...033 34 PINTLE 1 R21034 35 COMPRESSIONSPRING 1 R21035 36 SETSCREW 1 R21036 37 PIPEPLUG 1 R21037 38 SCREW 4 R21038 39 WASHER LOCK 4 R21039 40 NUT 1 R21040 41 WASHER LOCK 1 R21041 42 WASHER FLAT 1 R21042...

Page 16: ...d Road Warminster PA 18974 Phone 800 966 3530 Fax 215 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information found in this manual please contact REL...

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